High-strength fastener surface treatment device

By combining an immersion treatment device with ultrasonic cleaning and hot air drying, the corrosion problem of traditional fastener treatment methods in high-intensity and harsh environments has been solved, achieving efficient and intelligent fastener surface treatment.

CN224127664UActive Publication Date: 2026-04-17SUZHOU WOOLD METAL PROD CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SUZHOU WOOLD METAL PROD CO LTD
Filing Date
2024-12-23
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

Traditional fastener surface treatment methods are insufficient to meet the corrosion resistance requirements under high strength and harsh environments.

Method used

It adopts an immersion treatment method combined with ultrasonic cleaning and hot air drying, and is equipped with a central control box and touch screen to realize automated control. It uses special protective solution and ultrasonic cleaning to improve the cleaning efficiency and surface drying of fasteners.

Benefits of technology

It enables efficient, high-volume processing of fasteners, improves the corrosion resistance and processing efficiency of fasteners, and enhances the practicality and intelligence of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a high-strength fastener surface treatment device in the technical field of fastener surface treatment. Comprising a base support, the top of the base support is connected with a supporting shell, round holes are formed in the two sides of the supporting shell, a rotating shaft penetrates through the round holes, one end of the rotating shaft is connected with the output end of a motor, a sliding block penetrates through the rotating shaft, and the outer wall of the rotating shaft and the interior of the sliding block are provided with the same threads; the bottom of the sliding block is fixedly connected with the telescopic rod, the bottom of the telescopic rod is fixedly connected with the special-shaped part, the bottom of the special-shaped part is slidably connected with the collecting frame, the cleaning machine is arranged at the bottom of the base support, the soaking pool is arranged at the top of the base support, and the cleaning machine and the soaking pool are arranged in the supporting shell. And a soaking type treatment mode is adopted, so that the device can treat the fasteners needing to be treated on a large scale, and the practical performance of the device is improved.
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Description

Technical Field

[0001] This utility model relates to the field of fastener surface treatment technology, and in particular to a high-strength fastener surface treatment device. Background Technology

[0002] In modern industrial production, fasteners are widely used as basic components in various fields, such as construction, automobiles, and aerospace.

[0003] Depending on the working environment and usage requirements, fasteners need to possess properties such as high strength and corrosion resistance. Traditional surface treatment methods, such as electroplating and hot-dip galvanizing, can improve the corrosion resistance of fasteners to some extent, but these methods often fail to meet the requirements when facing higher strength and harsher environments. Therefore, developing a new type of high-strength fastener surface treatment device is particularly important.

[0004] To address this issue, we propose a high-strength fastener surface treatment device. Utility Model Content

[0005] The technical solution of this utility model is as follows: it includes a base support, the top of which is connected to a support shell, and the support shell has round holes on both sides. A rotating shaft is installed through the round holes, one end of which is connected to the output end of a motor. A sliding block is installed through the rotating shaft, and the outer wall of the rotating shaft and the inside of the sliding block have the same thread. A telescopic rod is fixedly connected to the bottom of the sliding block, and an irregularly shaped part is fixedly connected to the bottom of the telescopic rod. A collection frame is slidably connected to the bottom of the irregularly shaped part. A cleaning machine is provided at the bottom of the base support, and a soaking tank is provided at the top of the base support. The cleaning machine and the soaking tank are located inside the support shell.

[0006] With the above structure and the use of an immersion treatment method, the device can process fasteners in large quantities, increasing the device's practicality.

[0007] In a further technical solution, a drying chamber is installed on top of the base support, located between the washing machine and the soaking tank. A second hot air blower is provided on top of the base support, connected to a second pipe that penetrates the base support and is located at the bottom of the drying chamber. A first hot air blower is provided on the side wall of the support shell, with its output end connected to the first pipe, which penetrates the drying chamber and the support shell.

[0008] The above structure allows the fasteners to remain clean and dry before being immersed in a special solution, increasing the practicality of the device.

[0009] In a further technical solution, a stabilizing shaft is provided below the rotating shaft, and a sliding block is installed through the stabilizing shaft. A fixing block is provided in front of the motor output end. There are two fixing blocks, which are located on both sides of the supporting shell. The fixing blocks are provided with evenly distributed screw holes, and bolts are rotatably installed in the screw holes. A fixing shaft is installed on the side wall of the supporting shell, and the fixing shaft is fixedly connected to the motor. The fixing shaft is located between the motor and the supporting shell.

[0010] The above structure makes the device more stable during operation and increases its practical performance.

[0011] In a further technical solution, a central control unit is fixedly installed on the side wall of the base support, a touch screen is installed on the side wall of the central control unit, and several buttons are provided on the side wall of the central control unit.

[0012] The above structure enables the device to automatically process fasteners through programming, increasing the device's performance and intelligence.

[0013] In a further technical solution, the cleaning machine employs ultrasonic cleaning.

[0014] The above structure enables fasteners to be cleaned quickly using ultrasonic cleaning, thereby increasing work efficiency and the practicality of the device.

[0015] In a further technical solution, the collection frame adopts a mesh outer frame design, and a sliding groove is provided at the top of the collection frame.

[0016] The above structure allows for faster fastener processing and increases the device's practicality.

[0017] In a further technical solution, the main control box is connected to pipelines, the pipelines are connected to a cleaning machine, the pipelines are connected to a soaking tank, the pipelines are connected to a sliding block, the pipelines are connected to a first hot air blower, and the pipelines are connected to a second hot air blower.

[0018] The above structure enables the central control unit to control and operate the various components, allowing them to work together better and increasing the device's performance and intelligence.

[0019] The beneficial effects of this utility model are:

[0020] The immersion treatment method allows the device to process fasteners in large quantities, increasing its practicality.

[0021] Ultrasonic cleaning is used to quickly clean fasteners, thereby increasing work efficiency and the practicality of the device. Attached Figure Description

[0022] Figure 1This is a schematic diagram of the overall structure of an embodiment of the present utility model;

[0023] Figure 2 This is a schematic diagram of the main control chassis according to an embodiment of the present invention;

[0024] Figure 3 This is a schematic diagram of the structure of the cleaning machine according to an embodiment of the present invention;

[0025] Figure 4 This is a schematic diagram of the structure of the telescopic rod according to an embodiment of this utility model.

[0026] Explanation of reference numerals in the attached figures:

[0027] 1. Base support; 2. Washing machine; 3. Drying oven; 4. Soaking tank; 5. Motor; 6. Main control box; 7. Touch screen; 8. Pipeline; 9. Rotating shaft; 10. Stabilizing shaft; 11. Support shell; 12. Sliding block; 13. Fixing block; 14. First hot air blower; 15. Second hot air blower; 16. Bolt; 17. Telescopic rod; 18. Irregularly shaped parts; 19. Collection box; 20. First pipe; 21. Second pipe. Detailed Implementation

[0028] The embodiments of this utility model will be further described below with reference to the accompanying drawings. Example

[0029] like Figures 1-4As shown, the system includes a base support 1, with a support housing 11 connected to its top. The support housing 11 has round holes on both sides, through which a rotating shaft 9 is installed. One end of the rotating shaft 9 is connected to the output end of a motor 5. A sliding block 12 is installed through the rotating shaft 9. The outer wall of the rotating shaft 9 and the interior of the sliding block 12 have the same threads. A telescopic rod 17 is fixedly connected to the bottom of the sliding block 12. A shaped part 18 is fixedly connected to the bottom of the telescopic rod 17. A collection frame 19 is slidably connected to the bottom of the shaped part 18. A cleaning machine 2 is located at the bottom of the base support 1, and a soaking tank 4 is located at the top of the base support 1. The cleaning machine 2 and the soaking tank 4 are located inside the support housing 11. During operation, the fasteners to be processed are placed inside the collection frame 19. The motor 5 is started, driving the rotating shaft 9 to rotate. Through the threaded connection, the rotating shaft 9 drives the sliding block 12 to move. The sliding block 12 moves above the cleaning machine 2, and the motor 5 stops rotating. The telescopic rod 17 is then activated, moving downwards and causing the irregularly shaped part 18 to move downwards. The irregularly shaped part 18 then moves the collection frame 19 downwards, immersing the collection frame 19 in the cleaning machine 2. After a certain soaking time, the telescopic rod 17 is activated again, driving the irregularly shaped part 18, which in turn moves the collection frame 19, lifting it up. The motor 5 is then started, driving the rotating shaft 9 to rotate. Through the threaded connection... The rotating shaft 9 drives the sliding block 12 to move. The sliding block 12 moves above the soaking tank 4, and the telescopic rod 17 is activated. The telescopic rod 17 moves downward, which in turn drives the irregular part 18 downward. The irregular part 18 drives the collection frame 19 downward, immersing the collection frame 19 in the soaking tank 4. The soaking tank 4 contains a special protective solution. After soaking for a certain period of time, the telescopic rod 17 is activated again, which drives the irregular part 18. The irregular part 18 drives the collection frame 19, lifting the collection frame 19 and completing the surface treatment of the fastener. Through the above structure and the immersion-type treatment method, the device can process fasteners in large quantities, increasing the practicality of the device.

[0030] A drying chamber 3 is installed on the top of the base support 1, located between the washing machine 2 and the soaking tank 4. A second hot air blower 15 is installed on the top of the base support 1, connected to a second pipe 21. The second pipe 21 passes through the base support 1 and is located at the bottom of the drying chamber 3. A first hot air blower 14 is installed on the side wall of the support shell 11, with its output end connected to a first pipe 20. The first pipe 20 passes through the drying chamber 3 and the support shell 11. During operation, after the fasteners have completed their first soaking, the motor 5 is started. The motor 5 drives the rotating shaft 9 to rotate, which in turn moves the sliding block 12 through the threaded engagement with the rotating shaft 9, moving the sliding block 12 above the drying chamber 3. Start the telescopic rod 17, which moves downwards, causing the irregular part 18 to move downwards. The irregular part 18 then moves the collection frame 19 downwards, moving the collection frame 19 into the drying chamber 3. Start the first hot air blower 14 and the second hot air blower 15 to dry the fasteners inside the collection frame 19. Start the telescopic rod 17 again, which moves the irregular part 18, which in turn moves the collection frame 19, lifting the collection frame 19. After the second soaking is completed, repeat the above operation. Through the above structure, the fasteners are kept clean and dry before being soaked in the special solution, increasing the practicality of the device.

[0031] A stabilizing shaft 10 is provided below the rotating shaft 9. The stabilizing shaft 10 passes through and installs the sliding block 12. A fixing block 13 is provided in front of the output end of the motor 5. There are two fixing blocks 13, which are located on both sides of the supporting shell 11. The fixing blocks 13 are provided with evenly distributed screw holes, and bolts 16 are rotatably installed in the screw holes. A fixing shaft is installed on the side wall of the supporting shell 11. The fixing shaft is fixedly connected to the motor 5 and is located between the motor 5 and the supporting shell 11. During operation, the stabilizing shaft 10 works in conjunction with the rotating shaft 9 to better fix the sliding block 12, and the fixing shaft fixes the motor 5. Through the above structure, the device is more stable during operation and the practical performance of the device is increased.

[0032] The base supports a central control box 6 fixedly mounted on the side wall. A touch screen 7 is mounted on the side wall of the central control box 6. Several buttons are provided on the side wall of the central control box 6. During operation, the device can be started, stopped, and emergency stopped via the buttons on the side wall of the central control box 6. The device can be programmed via the touch screen 7 to set the cleaning and soaking time. Through the above structure, the device can automatically process fasteners through programming, increasing the device's performance and intelligence.

[0033] Cleaning machine 2 uses ultrasonic cleaning. During operation, cleaning machine 2 uses ultra-high frequency sound waves to generate cavitation effect, forming a powerful shock wave that effectively removes dirt. Through the above structure, the fasteners are quickly cleaned by ultrasonic cleaning, which speeds up work efficiency and increases the practicality of the device.

[0034] The collection frame 19 adopts a mesh outer frame design and has a sliding groove on the top. During operation, the collection frame 19 is pulled to remove it from the inside of the irregular part 18. The mesh design allows for better cleaning and soaking of fasteners, while also facilitating drainage and drying. Through the above structure, the fastener processing is faster, increasing the practicality of the device.

[0035] The main control box 6 is connected to pipeline 8, which is connected to the cleaning machine 2, the soaking tank 4, the sliding block 12, the first hot air blower 14, and the second hot air blower 15. During operation, the main control box 6 controls the entire device. Through the above structure, the main control box 6 can control and operate the various components to achieve better coordination and increase the performance and intelligence of the device.

[0036] The working principle of the above technical solution is as follows: Place the fastener to be processed inside the collection frame 19, start the motor 5, and the motor 5 drives the rotating shaft 9 to rotate. Through the threaded engagement of the rotating shaft 9, the sliding block 12 moves. The sliding block 12 moves above the cleaning machine 2, and the motor 5 stops rotating. Start the telescopic rod 17, and the telescopic rod 17 moves downward, causing the irregularly shaped part 18 to move downward. The irregularly shaped part 18 causes the collection frame 19 to move downward, immersing the collection frame 19 in the cleaning machine 2. After immersion for a certain time, start the telescopic rod 17 again, which drives the irregularly shaped part 18, which in turn drives the collection frame 19, lifting the collection frame 19. Start the motor 5 again, and the motor 5 drives the... Rotating shaft 9 rotates, driving sliding block 12 to move via a threaded connection. Sliding block 12 moves above soaking tank 4, activating telescopic rod 17. Telescopic rod 17 moves downwards, driving irregularly shaped part 18 downwards, which in turn drives collection frame 19 downwards, immersing collection frame 19 in soaking tank 4. Soaking tank 4 contains a special protective solution. After soaking for a certain time, telescopic rod 17 is activated again, driving irregularly shaped part 18, which in turn drives collection frame 19, lifting collection frame 19 and completing the fastener surface treatment. After the first soaking, motor 5 is activated, driving... Rotating shaft 9 rotates, driving sliding block 12 to move via threaded engagement. Sliding block 12 moves above drying chamber 3, activating telescopic rod 17. Telescopic rod 17 moves downward, driving irregularly shaped part 18 downward, which in turn drives collection frame 19 downward, moving collection frame 19 into drying chamber 3. First hot air blower 14 and second hot air blower 15 are activated to dry the fasteners inside collection frame 19. Telescopic rod 17 is then activated, driving irregularly shaped part 18, which in turn drives collection frame 19, lifting collection frame 19 to complete the second soaking. After repeating the above operations, the sliding block 12 is better fixed by the stabilizing shaft 10 in conjunction with the rotating shaft 9, and the motor 5 is fixedly installed by the fixing shaft. The device is started, stopped, and emergency stopped by the buttons on the side wall of the main control box 6. The device is programmed by the touch screen 7 to set the cleaning and soaking time. The cleaning machine 2 uses ultra-high frequency sound waves to generate cavitation effect and form a powerful shock wave to effectively remove dirt. The collection frame 19 is pulled to remove the collection frame 19 from the inside of the irregular part 18. The mesh design is used to better clean and soak the fasteners, and at the same time, it is more convenient to drain and dry. The entire device is controlled by the main control box 6.

[0037] The above embodiments merely illustrate specific implementations of this utility model, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model.

Claims

1. A surface treatment device for high-strength fasteners, comprising a base support (1), characterized in that: The base support (1) is connected to the top of the support shell (11). The support shell (11) has round holes on both sides. The round holes are used to install the rotating shaft (9). One end of the rotating shaft (9) is connected to the output end of the motor (5). The rotating shaft (9) is used to install the sliding block (12). The outer wall of the rotating shaft (9) and the inside of the sliding block (12) have the same thread. The bottom of the sliding block (12) is fixedly connected to the telescopic rod (17). The bottom of the telescopic rod (17) is fixedly connected to the irregular part (18). The bottom of the irregular part (18) is slidably connected to the collection frame (19). The bottom of the base support (1) is provided with a cleaning machine (2). The top of the base support (1) is provided with a soaking pool (4). The cleaning machine (2) and the soaking pool (4) are located inside the support shell (11).

2. A high-strength fastener surface treatment apparatus according to claim 1, wherein: A drying box (3) is installed on the top of the base support (1). The drying box (3) is located between the washing machine (2) and the soaking tank (4). A second hot air blower (15) is provided on the top of the base support (1). The second hot air blower (15) is connected to a second pipe (21). The second pipe (21) passes through the base support (1). The second pipe (21) is located at the bottom of the drying box (3). A first hot air blower (14) is provided on the side wall of the support shell (11). The output end of the first hot air blower (14) is connected to a first pipe (20). The first pipe (20) passes through the drying box (3) and the support shell (11).

3. A high-strength fastener surface treatment apparatus according to claim 1, wherein: A stabilizing shaft (10) is provided below the rotating shaft (9). The stabilizing shaft (10) is installed through a sliding block (12). A fixing block (13) is provided in front of the output end of the motor (5). There are two fixing blocks (13). The fixing blocks (13) are located on both sides of the supporting shell (11). The fixing blocks (13) are provided with evenly distributed screw holes. Bolts (16) are rotatably installed in the screw holes. A fixing shaft is installed on the side wall of the supporting shell (11). The fixing shaft is fixedly connected to the motor (5). The fixing shaft is located between the motor (5) and the supporting shell (11).

4. A high-strength fastener surface treatment apparatus according to claim 1, wherein: The base support (1) has a main control box (6) fixedly installed on its side wall. The main control box (6) has a touch screen (7) installed on its side wall and several buttons on its side wall.

5. A high-strength fastener surface treatment apparatus according to claim 1, wherein: The cleaning machine (2) uses ultrasonic cleaning.

6. A high-strength fastener surface treatment apparatus according to claim 1, wherein: The collection frame (19) adopts a mesh outer frame design, and the top of the collection frame (19) is provided with a sliding groove.

7. A high-strength fastener surface treatment apparatus according to claim 4, wherein: The main control box (6) is connected to the pipeline (8), the pipeline (8) is connected to the cleaning machine (2), the pipeline (8) is connected to the soaking tank (4), the pipeline (8) is connected to the sliding block (12), the pipeline (8) is connected to the first hot air blower (14), and the pipeline (8) is connected to the second hot air blower (15).