Positive and negative pressure proportional valve full-digital adjustment high-precision dispensing controller with gas storage function

Abstract

The utility model discloses a positive and negative pressure proportional valve full-digital adjustment high-precision glue dispensing controller with an air storage function. The glue dispensing controller comprises a main board, an external air source input port, an air path integrated part, a high-frequency multi-position electromagnetic valve, a negative pressure automatic adjustment proportional valve, a positive pressure automatic adjustment proportional valve, an output port, a first air pressure sensor and a second air pressure sensor, the gas circuit integrated component comprises a gas storage bottle and a negative pressure generating device. According to the utility model, the flow of air pressure is accurately controlled through the negative-pressure automatic adjusting proportional valve and the positive-pressure automatic adjusting proportional valve, and the accurate control on the glue amount is realized by setting the proportional parameters of glue according to different glue dispensing requirements.

Description

Technical Field

[0001] This utility model relates to the field of dispensing controller technology, and in particular to a high-precision dispensing controller with a fully digital adjustment of positive and negative pressure proportional valves with air storage. Background Technology

[0002] A typical pneumatic dispensing controller is equipped with a pressure reducing valve as the main component for air pressure regulation. It is paired with a digital pressure gauge or a built-in pressure sensor connected to the outlet of the pressure reducing valve to detect the positive / negative air pressure and provide feedback. The user then makes corresponding adjustments based on the value.

[0003] As the dispensing process progresses, if the fluid volume in the dispensing tube decreases while maintaining constant air pressure, it will generally lead to variations in the unit dispensing volume, making it difficult to guarantee dispensing consistency. Operator intervention is required to readjust dispensing parameters and air pressure values, and multiple tests must be conducted to further meet process requirements. This process may repeat itself multiple times, affecting both dispensing consistency and wasting production time.

[0004] Therefore, existing technologies have shortcomings and need to be improved. Utility Model Content

[0005] The technical problem to be solved by this utility model is to provide a high-precision dispensing controller with a fully digital adjustment of positive and negative pressure proportional valves with air storage, so as to solve the problems mentioned in the background art.

[0006] The technical solution of this utility model is as follows: A high-precision dispensing controller with a fully digitally adjustable positive and negative pressure proportional valve and a gas storage unit is provided, comprising: a main board, an external gas source input port, an integrated gas circuit component, a high-frequency multi-position solenoid valve, a negative pressure automatic adjustment proportional valve, a positive pressure automatic adjustment proportional valve, an output port, a first gas pressure sensor, and a second gas pressure sensor; the integrated gas circuit component includes: a gas storage cylinder and a negative pressure generating device; the first gas pressure sensor is used to detect the gas pressure output from the gas storage cylinder, and the second gas pressure sensor is used to detect the negative pressure generated by the negative pressure generating device; the external gas source input port is connected to the gas storage cylinder through a pipeline, the gas storage cylinder is connected to the positive pressure automatic adjustment proportional valve through a pipeline, and the negative pressure generating device is connected to the negative pressure automatic adjustment proportional valve through a pipeline; the high-frequency multi-position solenoid valve is connected to the negative pressure automatic adjustment proportional valve, the positive pressure automatic adjustment proportional valve, and the output port through a pipeline; the main board is electrically connected to the control terminal of the high-frequency multi-position solenoid valve, the negative pressure automatic adjustment proportional valve, the positive pressure automatic adjustment proportional valve, the negative pressure generating device, the first gas pressure sensor, and the second gas pressure sensor respectively.

[0007] The air pressure and flow rate are precisely controlled by automatic negative pressure and automatic positive pressure regulating valves. Based on different dispensing requirements, the adhesive quantity can be precisely controlled by setting the adhesive ratio parameters. When the first and second air pressure sensors detect that the air pressure deviates from the preset optimal air pressure range, the automatic negative and positive pressure regulating valves will immediately activate. These valves, through a main board connected to the first and second air pressure sensors, regulate the air pressure in the air storage cylinder and the negative pressure generated by the negative pressure generator, thereby regulating the gas pressure entering the dispensing system and quickly restoring it to the preset optimal air pressure range.

[0008] The fully digitally adjustable high-precision dispensing controller with air storage for positive and negative pressure proportional valves further includes: a housing, a main board, an external air source input port, an integrated air circuit component, a high-frequency multi-position solenoid valve, a negative pressure automatic adjustment proportional valve, a positive pressure automatic adjustment proportional valve, and an output port mounted on the housing.

[0009] The fully digitally adjustable high-precision dispensing controller with air storage and positive / negative pressure proportional valve further includes a display screen electrically connected to the main board, the display screen being mounted on the housing. The display screen is used to display various data information (such as air pressure data and working mode indicator lights).

[0010] The fully digitally adjustable high-precision dispensing controller with integrated positive and negative pressure proportional valve and air storage is positioned above the integrated air circuit component. This allows for better optimization of the product's internal component layout.

[0011] By adopting the above solution, this utility model provides a high-precision dispensing controller with a fully digital adjustment of positive and negative pressure proportional valves and air storage, which has the following technical effects:

[0012] Improved dispensing accuracy and quality: Real-time detection and automatic air pressure adjustment ensure stability during dispensing, effectively preventing uneven dispensing volume caused by air pressure fluctuations and improving dispensing accuracy. Furthermore, precise real-time air pressure detection and automatic adjustment, along with accurate control of the adhesive volume using negative and positive pressure automatic adjustment proportional valves, ensure stable and compliant dispensing volume, thereby improving product dispensing quality.

[0013] Improved production efficiency: The automatic adjustment function reduces the time and workload of manual air pressure adjustment, enabling the dispensing process to be carried out more continuously and efficiently, meeting the needs of large-scale automated production and improving production efficiency.

[0014] Adaptable to various dispensing processes: The automatic negative pressure regulating proportional valve and the automatic positive pressure regulating proportional valve enable this dispensing controller to meet the requirements of dispensing processes of varying complexity, making it widely applicable. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of one embodiment of the present invention;

[0016] Figure 2 for Figure 1 Functional block diagram of the embodiment. Detailed Implementation

[0017] The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.

[0018] Please see Figure 1 and Figure 2 This utility model provides a fully digital, high-precision dispensing controller with a gas storage positive and negative pressure proportional valve, comprising: a main board 10, an external air source input port 11, an integrated air circuit component 12, a high-frequency multi-position solenoid valve 13, a negative pressure automatic adjustment proportional valve 14, a positive pressure automatic adjustment proportional valve 15, an output port 16, a first air pressure sensor 17, and a second air pressure sensor 18; the integrated air circuit component 12 includes: a gas storage cylinder 21 and a negative pressure generating device 19; the first air pressure sensor 17 is used to detect the gas pressure output from the gas storage cylinder 21, and the second air pressure sensor 18 is used to detect the negative pressure generated by the negative pressure generating device 19; the external air storage cylinder 21... The gas source inlet 11 is connected to the gas storage cylinder 21 via a pipeline. The gas storage cylinder 21 is connected to the positive pressure automatic regulating proportional valve 15 via a pipeline. The negative pressure generating device 19 is connected to the negative pressure automatic regulating proportional valve 14 via a pipeline. The high-frequency multi-position solenoid valve 13 is connected to the negative pressure automatic regulating proportional valve 14, the positive pressure automatic regulating proportional valve 15, and the output port 16 via pipelines. The main board 10 is electrically connected to the control terminal of the high-frequency multi-position solenoid valve 13, the negative pressure automatic regulating proportional valve 14, the positive pressure automatic regulating proportional valve 15, the negative pressure generating device 19, the first air pressure sensor 17, and the second air pressure sensor 18, respectively.

[0019] The air pressure and flow rate are precisely controlled by the negative pressure automatic regulating proportional valve 14 and the positive pressure automatic regulating proportional valve 15. According to different dispensing requirements, the glue quantity can be precisely controlled by setting the glue ratio parameters. When the first air pressure sensor 17 and the second air pressure sensor 18 detect that the air pressure deviates from the preset optimal air pressure range, the negative pressure automatic regulating proportional valve 14 and the positive pressure automatic regulating proportional valve 15 will be activated immediately. The negative pressure automatic regulating proportional valve 14 and the positive pressure automatic regulating proportional valve 15, through the main board 10 connected to the first air pressure sensor 17 and the second air pressure sensor 18, regulate the air pressure in the air storage cylinder 21 and the negative pressure generated by the negative pressure generator 19, thereby regulating the gas pressure entering the dispensing system and quickly restoring it to the preset optimal air pressure range.

[0020] The fully digitally adjustable high-precision dispensing controller with air storage positive and negative pressure proportional valves further includes: a housing 20, and the main board 10, external air source input port 11, air circuit integrated component 12, high-frequency multi-position solenoid valve 13, negative pressure automatic adjustment proportional valve 14, positive pressure automatic adjustment proportional valve 15, and output port 16 are installed on the housing 20.

[0021] The fully digital adjustable high-precision dispensing controller with gas storage and positive / negative pressure proportional valve further includes a display screen 22 electrically connected to the main board 10, which is mounted on the housing 20. The display screen 22 is used to display various data information (such as air pressure data and working mode indicator lights).

[0022] The high-precision dispensing controller with a fully digitally adjustable positive and negative pressure proportional valve and air storage is described, with the main board 10 positioned above the integrated air circuit component 12. This allows for better optimization of the product's internal component layout.

[0023] In summary, this utility model provides a high-precision dispensing controller with a fully digitally adjustable positive and negative pressure proportional valve and air storage, which has the following technical advantages:

[0024] Improved dispensing accuracy and quality: Real-time detection and automatic air pressure adjustment ensure stability during dispensing, effectively preventing uneven dispensing volume caused by air pressure fluctuations and improving dispensing accuracy. Furthermore, precise real-time air pressure detection and automatic adjustment, along with accurate control of the adhesive volume using negative and positive pressure automatic adjustment proportional valves, ensure stable and compliant dispensing volume, thereby improving product dispensing quality.

[0025] Improved production efficiency: The automatic adjustment function reduces the time and workload of manual air pressure adjustment, enabling the dispensing process to be carried out more continuously and efficiently, meeting the needs of large-scale automated production and improving production efficiency.

[0026] Adaptable to various dispensing processes: The automatic negative pressure regulating proportional valve and the automatic positive pressure regulating proportional valve enable this dispensing controller to meet the requirements of dispensing processes of varying complexity, making it widely applicable.

[0027] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A full-digital-adjustment high-precision point glue controller with positive and negative pressure proportional valves and gas storage, characterized in that, include: The system includes a motherboard, an external air source input port, an integrated air circuit component, a high-frequency multi-position solenoid valve, a negative pressure automatic adjustment proportional valve, a positive pressure automatic adjustment proportional valve, an output port, a first air pressure sensor, and a second air pressure sensor; the integrated air circuit component includes: an air storage cylinder and a negative pressure generating device. The first pressure sensor is used to detect the pressure of the gas output from the gas storage cylinder, and the second pressure sensor is used to detect the negative pressure generated by the negative pressure generating device. The external gas source input port is connected to the gas storage cylinder through a pipeline, the gas storage cylinder is connected to the positive pressure automatic adjustment proportional valve through a pipeline, and the negative pressure generating device is connected to the negative pressure automatic adjustment proportional valve through a pipeline. The high-frequency multi-position solenoid valve is connected to the negative pressure automatic adjustment proportional valve, the positive pressure automatic adjustment proportional valve, and the output port through a pipeline. The main board is electrically connected to the control terminal of the high-frequency multi-position solenoid valve, the negative pressure automatic adjustment proportional valve, the positive pressure automatic adjustment proportional valve, the negative pressure generating device, the first pressure sensor, and the second pressure sensor.

2. The positive and negative pressure proportional valve full-digital adjustment high-precision glue dispensing controller with gas storage according to claim 1, characterized in that, Also includes: The housing, the main board, the external air source inlet, the integrated air circuit component, the high-frequency multi-position solenoid valve, the negative pressure automatic adjustment proportional valve, the positive pressure automatic adjustment proportional valve, and the output port are all mounted on the housing.

3. The high-precision dispensing controller with a fully digital adjustment of positive and negative pressure proportional valves and air storage as described in claim 2, characterized in that, Also includes: A display screen electrically connected to the motherboard is mounted on the housing.

4. The positive and negative pressure proportional valve full-digital adjustment high-precision point glue controller with gas storage according to claim 2, characterized in that, The mainboard is positioned above the integrated pneumatic circuit component.

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