Omnibearing casting part cleaning equipment with clamping mechanism

Abstract

The utility model provides all-directional casting cleaning equipment with clamping mechanisms, and relates to the technical field of casting cleaning, the all-directional casting cleaning equipment comprises a trepanning rotating part and spray-washing mechanisms, a positioning clamping assembly is arranged above the inner end of the trepanning rotating part, the tops of the two ends of the trepanning rotating part are provided with the spray-washing mechanisms connected through bolts, and the two ends of the trepanning rotating part are provided with the clamping mechanisms. The spray-washing mechanism comprises an opposite frame, a top frame, a valve block, a water pump, a water inlet, an output pipe, an electric hinge seat, a first arm, a second arm, a penetrating sleeve plate and a nozzle; according to the utility model, after the output operation of the electric hinge seat, the first arm and the second arm is mainly utilized, the equipment is subjected to hinge transmission operation, so that the sleeve plate and the nozzle are penetrated to align to a product clamped by the positioning and clamping assembly; and after alignment, the valve block, the water pump, the water inlet and the output pipe are output and run, and then the nozzle can spray the product, so that the effect of saving water is achieved.

Description

Technical Field

[0001] This utility model relates to the field of casting cleaning technology, and in particular to a comprehensive casting cleaning device with a clamping mechanism. Background Technology

[0002] There are three categories of casting cleaning methods: mechanical methods, physical methods, and chemical methods. Mechanical methods use various manual and motorized tools or different types of mechanical equipment to apply pressure, impact, shearing, grinding, and other forces to the casting to achieve the purpose of cleaning. The main tasks include removing the core and core iron, cutting off the gate, riser, ribs and burrs, removing sand and foreign matter adhering to the casting, scraping and grinding ribs, cut seams and burrs and other protrusions, and grinding and finishing the surface of the casting.

[0003] Existing all-around cleaning equipment for castings, such as the all-around cleaning equipment for castings with a clamping mechanism disclosed in application number CN202222279819.9, which relates to the field of cleaning equipment technology, includes a base, a rotating structure, and a clamping structure. The top of the base is equipped with a base plate, and both sides of the top of the base plate are equipped with mounting grooves. The side of the mounting grooves that are close to each other is equipped with an annular sliding groove, and two sliders are provided inside the annular sliding grooves. The side of the sliders that are away from the mounting grooves is equipped with a rotating groove. The clamping structure is located inside the rotating groove. The rear end of the top of the base plate is equipped with a back plate, and the top of the back plate is equipped with a top plate. However, in the above technology, the nozzle is mainly in a vertical position, which easily wastes a lot of water during the cleaning process, resulting in waste and excessive cost expenditure. Therefore, this utility model proposes an all-around cleaning equipment for castings with a clamping mechanism to solve the problems existing in the prior art. Utility Model Content

[0004] To address the aforementioned problems, this utility model proposes a comprehensive cleaning device for castings with a clamping mechanism. This comprehensive cleaning device for castings mainly utilizes the output operation of the electric hinge seat, the first arm, and the second arm to enable the device to operate through hinge transmission, allowing the through sleeve plate and nozzle to align and position the product held by the clamping assembly. After alignment, the valve block, water pump, water inlet, and output pipe are activated, enabling the nozzle to spray the product, thereby saving water.

[0005] To achieve the purpose of this utility model, the utility model is achieved through the following technical solution: a casting all-round cleaning device with a clamping mechanism, including an opening rotating component and a spraying mechanism, wherein a positioning clamping assembly is provided above the inner end of the opening rotating component, and a bolt-connected spraying mechanism is provided at the top of both ends of the opening rotating component;

[0006] The spraying mechanism includes a frame, a top frame, a valve block, a water pump, a water inlet, an output pipe, an electric hinge seat, a first arm, a second arm, a through sleeve, and a nozzle. The frame is located at the top of both ends of the rotating part with openings. The top of the frame is bolted to a top frame, and a valve block is located above the top frame. A water pump is located at the input end of the valve block, and a water inlet is located at one end of the water pump. An output pipe is located at the output end of the valve block. An electric hinge seat is located on the inner side of the top of the frame, and a first arm is located at the output end of the electric hinge seat. A second arm is located at the output end of the first arm, and a through sleeve is located at one end of the second arm. A nozzle is sleeved and connected to the inner side of the through sleeve.

[0007] In a preferred embodiment of the present invention, the first arm has a telescopic structure, and the output tube has a flexible tubular structure.

[0008] In a preferred embodiment of this utility model, the perforated rotating component includes a table frame, a perforated tabletop, a table hanger, a positioning wheel, a gear ring, a drive gear, and a drive motor. The perforated tabletop is provided above the table frame, and a table hanger connected by bolts is provided on the inner bottom side of the perforated tabletop. A positioning wheel is provided on the inner top side of the table hanger.

[0009] In a preferred embodiment of the present invention, a toothed ring is provided above the positioning wheel, and a drive gear is provided on one side of the toothed ring for meshing connection, and the output end of a drive motor is provided below the drive gear.

[0010] In a preferred embodiment of the present invention, the positioning and clamping assembly includes a pair of plates, a side block, a pneumatic telescopic rod, a splined shaft, a transmission wheel assembly, a slotted chamber, an electric lead screw, and a clamping block. The pair of plates is disposed above the inner end of the gear ring, a side block is disposed on the upper side of the pair of plates, and a pneumatic telescopic rod is disposed on the inner side of the side block. A splined shaft is disposed at the output end of the pneumatic telescopic rod.

[0011] In a preferred embodiment of this utility model, one end of the spline shaft is provided with a connecting transmission wheel set output end, the other end of the spline shaft is provided with a slotted chamber, and the output end of the slotted chamber is provided with an electric lead screw, and the output end of the electric lead screw is provided with a clamping block.

[0012] The beneficial effects of this utility model are as follows:

[0013] This utility model mainly utilizes the output operation of the electric hinge seat, the first arm, and the second arm to enable the device to perform hinge transmission operation, so that the through sleeve plate and the nozzle can be aligned with the product held by the positioning clamping component. After alignment, the valve block, water pump, water inlet, and output pipe can output and operate, so that the nozzle can spray the product to achieve the effect of saving water. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0015] Figure 2 This is a bottom-view three-dimensional structural diagram of the present invention;

[0016] Figure 3 This is a three-dimensional structural diagram of the positioning and clamping component of this utility model;

[0017] Figure 4 This is a three-dimensional structural diagram of the spray washing mechanism of this utility model.

[0018] The components include: 1. Rotating component with opening; 101. Table frame; 102. Table with opening; 103. Table crane; 104. Positioning wheel; 105. Gear ring; 106. Drive gear; 107. Drive motor; 2. Positioning and clamping assembly; 201. Alignment plate; 202. Side block; 203. Pneumatic telescopic rod; 204. Splined shaft; 205. Transmission wheel set; 206. Slotted chamber; 207. Electric lead screw; 208. Clamping block; 3. Spraying mechanism; 301. Alignment frame; 302. Top frame; 303. Valve block; 304. Water pump; 305. Water inlet; 306. Output pipe; 307. Electric hinge seat; 308. First arm; 309. Second arm; 3010. Through sleeve plate; 3011. Nozzle. Detailed Implementation

[0019] To deepen the understanding of this utility model, the following detailed description of the utility model will be provided in conjunction with the embodiments. These embodiments are only used to explain the utility model and do not constitute a limitation on the scope of protection of the utility model.

[0020] according to Figure 1-4 As shown, this embodiment proposes an all-around cleaning device for castings with a clamping mechanism, including a hole-opening rotating component 1 and a spraying mechanism 3. A positioning clamping assembly 2 is provided above the inner end of the hole-opening rotating component 1, and the spraying mechanism 3 is bolted to the top of both ends of the hole-opening rotating component 1.

[0021] The spraying mechanism 3 includes a frame 301, a top frame 302, a valve block 303, a water pump 304, a water inlet 305, an output pipe 306, an electric hinge seat 307, a first arm 308, a second arm 309, a through sleeve 3010, and a nozzle 3011. The frame 301 is located at the top of both ends of the rotating part 1. The top of the frame 301 is bolted to the top of the top frame 302, and the valve block 303 is located above the top frame 302. The input end of the valve block 303 is equipped with a... A water pump 304 is provided, and one end of the water pump 304 is provided with an inlet 305. The output end of the valve block 303 is provided with an output pipe 306. An electric hinge seat 307 is provided on the inner side of the upper part of the frame 301. The output end of the electric hinge seat 307 is provided with a first arm 308. The output end of the first arm 308 is provided with a second arm 309. One end of the second arm 309 is provided with a through sleeve plate 3010. A nozzle 3011 is provided on the inner side of the through sleeve plate 3010 for sleeve connection.

[0022] The first arm 308 has a telescopic structure, and the output pipe 306 has a flexible tubular structure.

[0023] In this embodiment, during the product's rotation, the hinges of the electric articulated seat 307, the first arm 308, and the second arm 309 are adjusted according to the product's operating angle and position. This allows the through-sleeve plate 3010 and the nozzle 3011 to align with the product, enabling the valve block 303 to work with the water pump 304 to output water. The water is then drawn up and sprayed through the through-sleeve plate 3010 and the nozzle 3011 to achieve a comprehensive cleaning effect.

[0024] The perforated rotating component 1 includes a table frame 101, a perforated tabletop 102, a table hanger 103, a positioning wheel 104, a gear ring 105, a drive gear 106, and a drive motor 107. The perforated tabletop 102 is provided above the table frame 101, and the table hanger 103 is bolted to the inner bottom side of the perforated tabletop 102. The positioning wheel 104 is provided on the inner top side of the table hanger 103.

[0025] In this embodiment, when in use, the device is supported by the table frame 101, and the perforated table 102 is used to install and set up the various components, and the table hanger 103, together with the positioning wheel 104, supports and sets up the toothed ring 105.

[0026] A gear ring 105 is provided above the positioning wheel 104, and a drive gear 106 is provided on one side of the gear ring 105 for meshing connection. The output end of the drive motor 107 is provided below the drive gear 106.

[0027] In this embodiment, after the product is clamped and positioned, the transmission wheel set 205 outputs power. After the drive motor 107 outputs power, the drive gear 106 outputs power, which enables the gear ring 105 to rotate effectively under the action of the positioning wheel 104.

[0028] The positioning and clamping assembly 2 includes a mounting plate 201, a side block 202, a pneumatic telescopic rod 203, a splined shaft 204, a transmission wheel set 205, a slotted chamber 206, an electric lead screw 207, and a clamping block 208. The mounting plate 201 is located above the inner end of the gear ring 105. The side block 202 is located on the upper side of the mounting plate 201, and the pneumatic telescopic rod 203 is located on the inner side of the side block 202. The splined shaft 204 is located at the output end of the pneumatic telescopic rod 203.

[0029] In this embodiment, when clamping and positioning are required, the pneumatic telescopic rod 203 on the inner side of the outer end of the side block 202 is used to output power to drive the output end to extend and retract, so that after the pneumatic telescopic rod 203 outputs power to extend and retract, the spline shaft 204 adjusts the slotted chamber 206 to a suitable angle position.

[0030] One end of the splined shaft 204 is provided with a connection to the output end of the transmission wheel set 205, and the other end of the splined shaft 204 is provided with a slotted chamber 206. The output end of the slotted chamber 206 is provided with an electric lead screw 207, and the output end of the electric lead screw 207 is provided with a clamping block 208.

[0031] In this embodiment, after the slotted chamber 206 is adjusted to a suitable angle position, the electric lead screw 207 on the slotted chamber 206 outputs power and runs, causing the clamping block 208 to clamp the product.

[0032] The working principle of this all-around cleaning equipment for castings with a clamping mechanism is as follows: During use, the equipment is supported by the table frame 101, allowing the perforated table 102 to install and set up the various components. The table crane 103, in conjunction with the positioning wheel 104, supports the gear ring 105. When clamping at a fixed position is required, the pneumatic telescopic rod 203 on the inner side of the outer end of the side block 202 outputs power to drive the output end to extend and retract. This extension and retraction of the pneumatic telescopic rod 203 causes the spline shaft 204 to adjust the slotted chamber 206 to a suitable angle. Once the slotted chamber 206 is adjusted to the appropriate angle, the electric lead screw 207 on the slotted chamber 206 outputs power to operate, causing the clamping block... 208 clamps the product. Once the product is clamped and positioned, the transmission wheel set 205 outputs power. In conjunction with the drive motor 107, the drive gear 106 outputs power, causing the gear ring 105 to rotate effectively under the action of the positioning wheel 104. During the product's rotation, the hinges of the electric articulation seat 307, the first arm 308, and the second arm 309 are adjusted according to the product's angle and position. This allows the through sleeve 3010 and the nozzle 3011 to align with the product. The valve block 303 then works with the water pump 304 to extract water, which is then sprayed through the through sleeve 3010 and the nozzle 3011 to achieve a comprehensive cleaning effect.

[0033] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A casting omnidirectional cleaning device with a clamping mechanism, comprising an opening rotating component (1) and a spraying mechanism (3), characterized in that: A positioning clamping assembly (2) is provided above the inner end of the opening rotating component (1), and a bolt-connected spraying mechanism (3) is provided at the top of both ends of the opening rotating component (1). The spraying mechanism (3) includes a frame (301), a top frame (302), a valve block (303), a water pump (304), a water inlet (305), an output pipe (306), an electric hinge seat (307), a first arm (308), a second arm (309), a through sleeve (3010), and a nozzle (3011). The frame (301) is located at the top of both ends of the rotating part (1). The top of the frame (301) is bolted to a top frame (302), and a valve block (303) is located above the top frame (302). The input end of the valve block (303) is... A water pump (304) is provided, and an inlet (305) is provided at one end of the water pump (304). An output pipe (306) is provided at the output end of the valve block (303). An electric hinge seat (307) is provided on the inner side of the upper part of the frame (301). A first arm (308) is provided at the output end of the electric hinge seat (307). A second arm (309) is provided at the output end of the first arm (308). A through sleeve plate (3010) is provided at one end of the second arm (309). A nozzle (3011) is provided on the inner side of the through sleeve plate (3010) for sleeve connection.

2. A full cleaning apparatus for castings with a gripping mechanism according to claim 1, characterized in that: The first arm (308) has a telescopic structure, and the output tube (306) has a flexible tubular structure.

3. A full cleaning apparatus for castings with a gripping mechanism according to claim 1, characterized in that: The perforated rotating component (1) includes a table frame (101), a perforated tabletop (102), a table hanger (103), a positioning wheel (104), a gear ring (105), a drive gear (106), and a drive motor (107). The perforated tabletop (102) is provided above the table frame (101), and the table hanger (103) is bolted to the inner bottom side of the perforated tabletop (102). The positioning wheel (104) is provided on the inner top side of the table hanger (103).

4. A full cleaning apparatus for castings with a gripping mechanism according to claim 3, characterized in that: A toothed ring (105) is provided above the positioning wheel (104), and a drive gear (106) is provided on one side of the toothed ring (105) for meshing connection. The output end of the drive motor (107) is provided below the drive gear (106).

5. A full cleaning apparatus for castings with a gripping mechanism according to claim 3, characterized in that: The positioning and clamping assembly (2) includes a mounting plate (201), a side block (202), a pneumatic telescopic rod (203), a splined shaft (204), a transmission wheel set (205), a slotted chamber (206), an electric lead screw (207), and a clamping block (208). The mounting plate (201) is located above the inner end of the gear ring (105). The side block (202) is located on the upper side of the mounting plate (201), and the pneumatic telescopic rod (203) is located on the inner side of the side block (202). The splined shaft (204) is located at the output end of the pneumatic telescopic rod (203).

6. A full cleaning apparatus for castings with a gripping mechanism according to claim 5, characterized in that: One end of the splined shaft (204) is provided with an output end for connecting the transmission wheel set (205), and the other end of the splined shaft (204) is provided with a slotted chamber (206), and the output end of the slotted chamber (206) is provided with an electric lead screw (207), and the output end of the electric lead screw (207) is provided with a clamping block (208).

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