Copper material processing and forming device

Abstract

The utility model discloses a copper material processing and forming device which comprises a shell, a guide plate is fixedly installed on the outer wall of one side of the shell through bolts, guide holes distributed at equal intervals are formed in the outer wall of one side of the guide plate, and a plurality of pressing rollers and a plurality of feeding rollers are rotationally connected into the shell through bearings. And the feeding roller is located between every two adjacent pressing rollers, an induction coil is fixedly installed on the inner wall of the top of the shell through bolts, and the induction coils are located between the guide holes and the pressing rollers. The induction coil and the pressing rollers are arranged in the shell, copper materials can be heated to a certain temperature by the induction coil after entering the shell, the plasticity and the ductility of the copper materials are improved, the copper materials are prevented from being broken in the machining process, the pressing rollers can roll the copper materials, and the machining quality is improved. And after the diameter of the copper material is reduced to a certain degree, one-time forming is achieved through drawing of the template, and manual repeated insertion of the copper material is not needed in the machining process.

Description

Technical Field

[0001] This utility model belongs to the field of copper material processing technology, and specifically relates to a copper material processing and forming device. Background Technology

[0002] Copper ingots are processed into plates, strips, foils, tubes, bars, profiles and wires using metal plastic deformation methods. The most important metal plastic processing methods are rolling, extrusion and stretching, but forging, deep drawing, spinning and other processing techniques can also be used.

[0003] In existing copper material drawing and forming processes, copper material is usually passed through dies of different diameters in sequence. This process requires manual operation by operators. Furthermore, since copper material is at room temperature during the drawing process, its plasticity and ductility are poor, making it prone to breakage. Therefore, we propose a copper material processing and forming device. Utility Model Content

[0004] The purpose of this invention is to provide a copper material processing and forming device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a copper material processing and forming device, comprising a housing, a guide plate fixedly installed on one side outer wall of the housing by bolts, and guide holes evenly distributed on one side outer wall of the guide plate, a plurality of pressure rollers and a plurality of feeding rollers rotatably connected inside the housing by bearings, and the feeding rollers being located between two adjacent pressure rollers, an induction coil fixedly installed on the top inner wall of the housing by bolts, and the induction coil being located between the guide holes and the pressure rollers, and a template fixedly installed inside the housing by bolts, and mold holes evenly distributed on one side outer wall of the template.

[0006] Furthermore, two grinding wheels are rotatably connected inside the housing via bearings, and roller press motors are fixedly installed on one side of the outer wall of the housing at equal intervals via bolts, and the output ends of the roller press motors are fixedly connected to one end of the pressure roller and the grinding wheel respectively via couplings.

[0007] Furthermore, a top cover is rotatably connected to one side of the outer wall of the top of the housing via a hinge, and an observation window is fixedly installed on the outer wall of the top cover by screws.

[0008] Furthermore, the interior of the housing has slots and through holes, and the slots and through holes are interconnected. A collection box is inserted into the interior of the slot, and an exhaust groove is opened on one side of the outer wall of the collection box. A dust filter and a fan are fixedly installed inside the collection box by screws, and the output end of the fan is fixed inside the exhaust groove by screws.

[0009] Furthermore, a support frame is welded to one side of the outer wall of the housing, and a pressure block is rotatably connected to one side of the outer wall of the support frame via a hinge. A fixing bolt is rotatably connected to the top outer wall of the pressure block via a bearing, and the bottom end of the fixing bolt is threaded into the inside of the support frame.

[0010] Furthermore, a rotating shaft is rotatably connected between the support frame and the pressure block via a bearing, and a winding frame distributed at equal intervals is keyed to the outside of the rotating shaft. A winding motor is fixedly installed on one side of the outer wall of the support frame by bolts, and the output end of the winding motor is fixedly connected to the rotating shaft via a coupling.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] 1. With this device, an induction coil and several pressure rollers are set inside the shell. After the copper material enters the shell, it will be heated to a certain temperature by the induction coil to improve the plasticity and ductility of the copper material and prevent the copper material from breaking during processing. Then the pressure rollers can roll the copper material to reduce the diameter of the copper material to a certain extent. After that, it is formed in one step by pulling the template, so that there is no need for manual repeated insertion of copper material during processing.

[0013] 2. With the addition of grinding wheels and a collection box, after the copper material is formed, the grinding wheels can polish the surface of the copper material, making the finished product more beautiful and removing the oxide layer that appears on the surface of the copper material due to the temperature rise. The collection box can collect the debris generated during the rolling, drawing and grinding of the copper material for easy recycling. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This is a cross-sectional view of the structure of this utility model;

[0016] Figure 3 This is a partially enlarged schematic diagram of structure A of this utility model;

[0017] Figure 4 This is a schematic diagram of the collection box structure of this utility model;

[0018] In the diagram: 1. Housing; 2. Top cover; 3. Observation window; 4. Rewinding motor; 5. Rewinding frame; 6. Roller motor; 7. Collection box; 9. Support frame; 10. Rotary shaft; 11. Pressure block; 12. Fixing bolt; 13. Guide plate; 14. Guide hole; 15. Induction coil; 16. Pressure roller; 17. Feeding roller; 18. Template; 19. Die hole; 20. Grinding wheel; 21. Slot; 22. Through hole; 23. Dustproof net; 24. Exhaust chute; 25. Fan. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Example 1: Please refer to Figures 1 to 4 This utility model provides a technical solution: a copper material processing and forming device, including a housing 1, a guide plate 13 is fixedly installed on one side of the outer wall of the housing 1 by bolts, and guide holes 14 are evenly distributed on one side of the outer wall of the guide plate 13. Several pressure rollers 16 and several feeding rollers 17 are rotatably connected inside the housing 1 by bearings, and the feeding rollers 17 are located between two adjacent pressure rollers 16. An induction coil 15 is fixedly installed on the top inner wall of the housing 1 by bolts, and the induction coil 15 is located between the guide holes 14 and the pressure rollers 16. A template 18 is fixedly installed inside the housing 1 by bolts, and mold holes 19 are evenly distributed on one side of the outer wall of the template 18.

[0021] As can be seen from the above description, the present invention has the following beneficial effects: With the device provided, an induction coil 15 and several pressure rollers 16 are provided inside the housing 1. After the copper material enters the housing 1, it will be heated to a certain temperature by the induction coil 15 to improve the plasticity and ductility of the copper material and prevent the copper material from breaking during processing. Then the pressure rollers 16 can roll the copper material to reduce the diameter of the copper material to a certain extent. After that, it is formed in one step by the drawing of the template 18, so that the copper material does not need to be manually inserted repeatedly during the processing.

[0022] Further reading is available. Figure 1 A top cover 2 is rotatably connected to one side of the top outer wall of the housing 1 via a hinge, and an observation window 3 is fixedly installed on the top outer wall of the top cover 2 by screws.

[0023] Example 2: Please refer to Figures 1 to 4As shown, based on Embodiment 1, this utility model provides a technical solution: two grinding wheels 20 are rotatably connected inside the housing 1 via bearings. Roller motors 6 are fixedly installed on one side of the outer wall of the housing 1 by bolts, and the output ends of the roller motors 6 are fixedly connected to one end of the pressure roller 16 and the grinding wheel 20 via couplings. The housing 1 has a slot 21 and a through hole 22 inside, and the slot 21 and the through hole 22 are interconnected. A collection box 7 is inserted into the slot 21, and an exhaust groove 24 is opened on one side of the outer wall of the collection box 7. A dust filter 23 and a fan 25 are fixedly installed inside the collection box 7 by screws, and the output end of the fan 25 is fixed inside the exhaust groove 24 by screws.

[0024] Using the above technical solution, the grinding wheel 20 and the collection box 7 are configured so that after processing and forming, the grinding wheel 20 can polish the surface of the copper material, making the finished product more beautiful and removing the oxide layer that appears on the surface of the copper material due to heating. The collection box 7 can collect the debris generated during the rolling, drawing and grinding of the copper material for easy recycling.

[0025] Further reading is available. Figure 3 A support frame 9 is welded to one outer wall of the housing 1, and a pressure block 11 is rotatably connected to one outer wall of the support frame 9 via a hinge. A fixing bolt 12 is rotatably connected to the top outer wall of the pressure block 11 via a bearing, and the bottom end of the fixing bolt 12 is threaded into the inside of the support frame 9. A rotating shaft 10 is rotatably connected between the support frame 9 and the pressure block 11 via a bearing, and a winding frame 5 distributed at equal intervals is keyed to the outside of the rotating shaft 10. A winding motor 4 is fixedly installed on one outer wall of the support frame 9 via bolts, and the output end of the winding motor 4 is fixedly connected to the rotating shaft 10 via a coupling.

[0026] The working principle and usage process of this utility model are as follows: In use, the operator first inserts the copper material into the housing 1 through the guide hole 14 of the guide plate 13, and guides the copper material through the induction coil 15, pressure roller 16, feeding roller 17, and die hole 19 in sequence, finally winding it onto the take-up frame 5. When the copper material is inside the induction coil 15, the induction coil 15 generates an internal current in the copper material. The energy of these eddy currents heats the copper material, raising its temperature to a certain level. Then, as the copper material passes between the paired pressure rollers 16, the pressure rollers 16 roll the copper material, reducing its diameter. The feeding roller 17 serves to carry and transport the copper material. When the copper material enters… After the copper material passes through the die hole 19 of the template 18, the winding frame 5 applies a pulling force to one end of the copper material, causing the copper material to pass through the die hole 19, thereby further reducing the diameter of the copper material and making the cross-section of the copper material the same as the shape of the die hole 19. Finally, the grinding wheel 20 grinds and polishes the surface of the copper material so that the surface roughness of the copper material meets the requirements. During the processing of the copper material, the copper material debris will fall into the collection box 7 inside the slot 21 through the through hole 22. At the same time, the exhaust groove 24 at one end of the collection box 7 will also exhaust the air inside the collection box 7, thereby driving the air inside the shell 1 to flow into the collection box 7, so that some of the debris that falls inside the shell 1 also flows into the collection box 7, which is convenient for collection and recycling.

[0027] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0028] The above description is only used to illustrate the technical solution of this utility model and is not intended to limit it. Any other modifications or equivalent substitutions made by those skilled in the art to the technical solution of this utility model, as long as they do not depart from the spirit and scope of the technical solution of this utility model, should be covered within the scope of the claims of this utility model.

Claims

1. A device for forming a copper material, comprising a housing (1), characterized in that: A guide plate (13) is fixedly installed on one side of the outer wall of the housing (1) by bolts, and guide holes (14) are evenly distributed on one side of the outer wall of the guide plate (13). Several pressure rollers (16) and several feeding rollers (17) are rotatably connected inside the housing (1) by bearings, and the feeding rollers (17) are located between two adjacent pressure rollers (16). An induction coil (15) is fixedly installed on the top inner wall of the housing (1) by bolts, and the induction coil (15) is located between the guide holes (14) and the pressure rollers (16). A template (18) is fixedly installed inside the housing (1) by bolts, and mold holes (19) are evenly distributed on one side of the outer wall of the template (18).

2. The apparatus of claim 1, wherein: Inside the housing (1), two grinding wheels (20) are rotatably connected by bearings. Roller motors (6) are fixedly installed on one side of the outer wall of the housing (1) at equal intervals by bolts. The output end of the roller motor (6) is fixedly connected to one end of the pressure roller (16) and the grinding wheel (20) by couplings.

3. The apparatus of claim 1, wherein: The top outer wall of the housing (1) is connected to a top cover (2) by a hinge, and an observation window (3) is fixedly installed on the top outer wall of the top cover (2) by screws.

4. The apparatus of claim 1, wherein: The housing (1) has a slot (21) and a through hole (22) inside, and the slot (21) and the through hole (22) are interconnected. A collection box (7) is inserted into the slot (21), and an exhaust groove (24) is opened on one side of the outer wall of the collection box (7). A dust filter (23) and a fan (25) are fixedly installed inside the collection box (7) by screws, and the output end of the fan (25) is fixed inside the exhaust groove (24) by screws.

5. The apparatus of claim 1, wherein: A support frame (9) is welded to one side of the outer wall of the housing (1), and a pressure block (11) is rotatably connected to one side of the outer wall of the support frame (9) via a hinge. A fixing bolt (12) is rotatably connected to the top outer wall of the pressure block (11) via a bearing, and the bottom end of the fixing bolt (12) is threaded into the inside of the support frame (9).

6. The copper material processing and forming apparatus according to claim 5, characterized in that: The support frame (9) and the pressure block (11) are rotatably connected by a rotating shaft (10) through a bearing, and the rotating shaft (10) is connected to a winding frame (5) that is evenly distributed on the outside. A winding motor (4) is fixedly installed on one side of the outer wall of the support frame (9) by bolts, and the output end of the winding motor (4) is fixedly connected to the rotating shaft (10) through a coupling.

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