Material thickness adjusting mechanism for intelligent induction plate rolling machine
The intelligent induction plate rolling machine uses a material thickness adjustment mechanism that employs photoelectric sensors and hydraulic rods to automatically detect and precisely adjust the plate thickness. This solves the problem of prolonged rolling time due to measurement and data input in existing technologies, thereby improving production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 江苏泽海机械科技有限公司
- Filing Date
- 2024-10-18
- Publication Date
- 2026-04-17
AI Technical Summary
Existing technologies increase the processing time of coiled plates during measurement and data input, resulting in reduced production efficiency of coiled plates.
The intelligent induction plate rolling machine adopts a material thickness adjustment mechanism, which uses components such as photoelectric sensors, hydraulic rods and thickness detectors to automatically detect the thickness of the plate and make precise adjustments in conjunction with the plate rolling machine.
It improves the accuracy and efficiency of sheet thickness measurement, reduces data input time, and increases the efficiency of coil production.
Smart Images

Figure CN224128297U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of plate rolling machine technology, specifically to an intelligent induction plate rolling machine material thickness adjustment mechanism. Background Technology
[0002] Modern automatic plate rolling machines are highly automated and intelligent, capable of precisely controlling the movement of work rollers to achieve accurate bending and forming of metal sheets. The application of CNC technology enables plate rolling machines to automatically complete complex rolling tasks according to preset programs, greatly improving production efficiency and product precision. Existing material thickness adjustment methods involve measuring the thickness data of the plate and then inputting the data into the processing and control system of the automatic plate rolling machine. The plate rolling machine then rolls the plate according to the set data. However, in actual operation, the existing technology increases the processing time of plate rolling due to the measurement and input of data, resulting in reduced efficiency in plate rolling production. Utility Model Content
[0003] This utility model provides an intelligent induction plate rolling machine material thickness adjustment mechanism, which has the advantages of automatically detecting the plate thickness and adjusting the plate rolling machine accordingly. This solves the problem that existing technologies increase the processing time of plate rolling during actual operation when measuring and inputting data, thus reducing the efficiency of plate rolling production.
[0004] To achieve the purpose of automatically detecting the thickness of the plate material and adjusting the plate rolling machine, this utility model provides the following technical solution: an intelligent sensing plate rolling machine material thickness adjustment mechanism, including an automatic plate rolling machine, a fixing block installed on the top surface of the automatic plate rolling machine, a photoelectric sensor installed on the top surface of the fixing block, an auxiliary horizontal frame installed on the inner wall of the fixing block, an mounting block installed on the top surface of the automatic plate rolling machine, a hydraulic rod installed on the top surface of the mounting block, a horizontal pressure rod installed on the top surface of the hydraulic rod, and an adjustment device installed on one side surface of the automatic plate rolling machine.
[0005] As a preferred embodiment of this utility model, the fixing blocks are two symmetrically fixedly installed on one side surface of the automatic plate rolling machine, and a photoelectric sensor is installed on the top surface of each fixing block.
[0006] As a preferred technical solution of this utility model, the auxiliary horizontal frame is horizontally fixedly installed on the top surface of the automatic plate rolling machine. There are two mounting blocks, which are equidistantly fixedly installed on the top surface of the automatic plate rolling machine. A hydraulic rod is fixedly installed on the top surface of each mounting block. The extended ends of the two hydraulic rods are fixedly connected to the bottom surface of a horizontal pressure rod. The horizontal pressure rod is set on the top surface of the auxiliary horizontal frame.
[0007] As a preferred embodiment of this utility model, the adjusting device includes a slide table, which is mounted on one side surface of an automatic plate rolling machine. A stepper motor is mounted on the top surface of the slide table, a threaded rod is mounted on the inner wall of the slide table, a controller is mounted on the top surface of the stepper motor, a slider is mounted on the inner wall of the slide table, an extension rod is mounted on one side surface of the slider, a thickness sensor is mounted on one side surface of the extension rod, and a processor is provided on one side of the slide table.
[0008] As a preferred embodiment of this utility model, the slide is fixedly installed on one side surface of the automatic plate rolling machine, the inner wall of the slide is movably and rotatably connected to the outer surface of the threaded rod, and the output end of the stepper motor is fixedly connected to the top surface of the threaded rod.
[0009] As a preferred embodiment of this utility model, the outer surface of the slider is slidably connected to the inner wall of the slide table, and the inner wall of the slider is rotatably connected to the outer surface of the threaded rod.
[0010] In a preferred embodiment of this utility model, the processor is fixedly installed on one side surface of the automatic plate rolling machine, the photoelectric tactile sensor is electrically connected to the processor, the controller is electrically connected to the processor, and the processor is electrically connected to the automatic plate rolling machine.
[0011] As a preferred embodiment of this utility model, the plate rolling assembly includes a hydraulic cylinder and an upper roller. The hydraulic cylinder is installed on the inner wall of the automatic plate rolling machine, and a lower roller and a side roller are installed on the top of the hydraulic cylinder.
[0012] As a preferred embodiment of this utility model, the upper roller is disposed on the upper part of the inner wall of the automatic plate rolling machine, and a lower roller is disposed on the lower part of the upper roller. A side roller is disposed on each side of the lower roller. Hydraulic cylinders are fixedly installed at both ends of the lower roller and the two rollers. The extended ends of the hydraulic cylinders are fixedly connected to both ends of the lower roller and the side rollers. The hydraulic cylinders installed at both ends of each side roller are symmetrically and inclinedly installed on the inner wall of the automatic plate rolling machine. The hydraulic cylinders are electrically connected to the controller.
[0013] Compared with the prior art, this utility model provides an intelligent induction plate rolling machine material thickness adjustment mechanism, which has the following beneficial effects:
[0014] The material thickness adjustment mechanism of this intelligent induction plate rolling machine uses a hydraulic rod to drive a horizontal pressure rod to flatten the plate onto the surface of an auxiliary horizontal frame, increasing the accuracy of plate thickness measurement. Subsequently, the cooperation between the slide table and the slider enables the thickness detector to stably detect the plate, further increasing the accuracy of plate thickness measurement. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the external structure of this utility model;
[0016] Figure 2 This is another perspective of the external structure of this utility model;
[0017] Figure 3 This is a schematic diagram of the internal structure of this utility model;
[0018] Figure 4 This is a schematic diagram of the adjusting device structure of this utility model;
[0019] Figure 5 This is a schematic diagram of the roll plate assembly structure of this utility model;
[0020] Figure 6 This utility model provides Figure 1 Enlarged schematic diagram of part A in the middle.
[0021] In the diagram: 1. Automatic plate rolling machine; 2. Fixing block; 3. Photoelectric sensor; 4. Auxiliary horizontal frame; 5. Mounting block; 6. Hydraulic rod; 7. Horizontal pressure rod; 8. Adjustment device; 80. Slide table; 81. Stepper motor; 82. Threaded rod; 83. Controller; 84. Slider; 85. Extension rod; 86. Thickness detector; 87. Processor; 9. Plate rolling assembly; 91. Hydraulic cylinder; 92. Upper roller; 93. Lower roller; 94. Side roller. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Example 1
[0024] Please see Figure 1 - Figure 3 This utility model discloses an intelligent induction plate rolling machine material thickness adjustment mechanism, including an automatic plate rolling machine 1, a fixing block 2 installed on the top surface of the automatic plate rolling machine 1, a photoelectric sensor 3 installed on the top surface of the fixing block 2, an auxiliary horizontal frame 4 installed on the inner wall of the fixing block 2, an installation block 5 installed on the top surface of the automatic plate rolling machine 1, a hydraulic rod 6 installed on the top surface of the installation block 5, a horizontal pressure rod 7 installed on the top surface of the hydraulic rod 6, and an adjustment device 8 installed on one side surface of the automatic plate rolling machine 1.
[0025] The fixing blocks 2 are two symmetrically fixedly installed on one side surface of the automatic plate rolling machine 1, and a photoelectric sensor 3 is installed on the top surface of each fixing block 2.
[0026] The auxiliary horizontal frame 4 is horizontally fixedly installed on the top surface of the automatic plate rolling machine 1. There are two mounting blocks 5, which are fixedly installed at equal intervals on the top surface of the automatic plate rolling machine 1. A hydraulic rod 6 is fixedly installed on the top surface of each mounting block 5. The extended ends of the two hydraulic rods 6 are fixedly connected to the bottom surface of a horizontal pressure rod 7. The horizontal pressure rod 7 is set on the top surface of the auxiliary horizontal frame 4.
[0027] The photoelectric sensor 3 is triggered, and then the photoelectric sensor 3 transmits a signal to the processor 87. The processor 87 then transmits a signal to the controller 83. The controller 83 controls the stepper motor 81 to run. The output end of the running stepper motor 81 drives the threaded rod 82 at its output end to rotate. The threaded rod 82 drives the outer slider 84 to move along the inner wall of the slide table 80. The slider 84 drives the fixedly installed extension rod 85 to move.
[0028] Example 2
[0029] Based on the above embodiment 1, please refer to Figure 4 - Figure 6 The adjusting device 8 includes a slide table 80, which is mounted on one side surface of the automatic plate rolling machine 1. A stepper motor 81 is mounted on the top surface of the slide table 80. A threaded rod 82 is mounted on the inner wall of the slide table 80. A controller 83 is mounted on the top surface of the stepper motor 81. A slider 84 is mounted on the inner wall of the slide table 80. An extension rod 85 is mounted on one side surface of the slider 84. A thickness sensor 86 is mounted on one side surface of the extension rod 85. A processor 87 is provided on one side of the slide table 80.
[0030] The slide table 80 is fixedly installed on one side surface of the automatic plate rolling machine 1. The inner wall of the slide table 80 and the outer surface of the threaded rod 82 are movably and rotatably connected to each other. The output end of the stepper motor 81 is fixedly connected to the top surface of the threaded rod 82.
[0031] The outer surface of slider 84 is slidably connected to the inner wall of slide table 80, and the inner wall of slider 84 is rotatably connected to the outer surface of threaded rod 82.
[0032] The processor 87 is fixedly installed on one side of the automatic plate rolling machine 1. The photoelectric sensor 3 is electrically connected to the processor 87, the controller 83 is electrically connected to the processor 87, and the processor 87 is electrically connected to the automatic plate rolling machine 1.
[0033] The plate rolling assembly includes a hydraulic cylinder 91 and an upper roller 92. The hydraulic cylinder 91 is installed on the inner wall of the automatic plate rolling machine, and a lower roller 93 and a side roller 94 are installed on the top of the hydraulic cylinder 91.
[0034] The upper roller 92 is located on the upper part of the inner wall of the automatic plate rolling machine. The lower roller 93 is located below the upper roller 92. A side roller 94 is located on each side of the lower roller 93. Hydraulic cylinders 91 are fixedly installed at both ends of the lower roller 93 and the two rollers. The extended ends of the hydraulic cylinders 91 are fixedly connected to the two ends of the lower roller 93 and the side rollers 94. The hydraulic cylinders 91 installed at both ends of each side roller 94 are symmetrically inclined and installed on the inner wall of the automatic plate rolling machine. The hydraulic cylinders 91 are electrically connected to the controller 83.
[0035] The extended end of the synchronously operating hydraulic rod 6 moves downward, which in turn moves the horizontal pressure rod 7 mounted on the top surface downward. The horizontal pressure rod 7 moves downward and comes into close contact with the top surface of the plate. At this time, the plate placed on the top surface of the auxiliary horizontal frame 4 will not be bent due to its length, and the plate placed on the top surface of the auxiliary horizontal frame 4 is in a horizontal state. Then, the thickness detector 86 moves downward and its probe end comes into contact with the top surface of the plate. At this time, the thickness detector 86 displays the thickness value it has detected and transmits the data to the processor 87. The controller 83 controls the hydraulic cylinder according to the thickness data of the plate transmitted by the processor 87.
[0036] The working principle and usage process of this utility model are as follows: When using this intelligent induction plate rolling machine material thickness adjustment mechanism, the plate is pushed to the auxiliary horizontal frame 4. When the plate blocks the corresponding position between the two corresponding photoelectric sensors 3, the photoelectric sensors 3 are triggered. Then, the photoelectric sensors 3 transmit signals to the processor 87, and then the processor 87 transmits signals to the controller 83. The controller 83 controls the stepper motor 81 to run. The running stepper motor 81 drives the fixedly installed threaded rod 82 to rotate. The threaded rod 82 drives the outer slider 84 to move along the inner wall of the slide table 80. The slider 84 drives the fixedly installed extension rod 85 to move. The extension rod 85 drives the thickness detector 86 fixedly installed on one side to move.
[0037] At the same time, the controller 83 controls the two hydraulic rods 6 to operate. The extended end of the synchronously operating hydraulic rod 6 moves down, and the downward movement of the extended end drives the horizontal pressure rod 7 installed on the top surface to move down. The horizontal pressure rod 7 moves down and comes into close contact with the top surface of the plate. At this time, the plate placed on the top surface of the auxiliary horizontal frame 4 will not be bent due to its length, and the plate placed on the top surface of the auxiliary horizontal frame 4 is in a horizontal state.
[0038] Subsequently, the thickness gauge 86 lowers its probe end to contact the top surface of the sheet metal. At this point, the thickness gauge 86 displays the detected thickness value data and transmits it to the processor 87. The processor 87 then transmits the sheet metal processing data to the controller 83. The controller 83 controls the hydraulic cylinder based on the sheet metal thickness data transmitted by the processor 87. The lower roller 93, due to the operation of the hydraulic cylinder 91, begins to rise and works in conjunction with the two side rollers 94 to apply a precise bending force to the sheet metal. Under the uniform force, the sheet metal gradually bends along a preset curvature path, forming a perfect arc shape or other shapes set according to requirements.
Claims
1. A kind of intelligent induction plate rolling machine material thickness adjusting mechanism, including automatic plate rolling machine (1), the top surface of the automatic plate rolling machine (1) is equipped with fixed block (2), it is characterized by: A photoelectric sensor (3) is installed on the top surface of the fixed block (2), an auxiliary horizontal frame (4) is installed on the inner wall of the fixed block (2), an installation block (5) is installed on the top surface of the automatic plate rolling machine (1), a hydraulic rod (6) is installed on the top surface of the installation block (5), a horizontal pressure rod (7) is installed on the top surface of the hydraulic rod (6), and an adjustment device (8) is installed on one side surface of the automatic plate rolling machine (1). The adjusting device (8) includes a slide (80), which is mounted on one side surface of the automatic plate rolling machine (1). A stepper motor (81) is mounted on the top surface of the slide (80), and a threaded rod (82) is mounted on the inner wall of the slide (80). A thickness gauge (86) is mounted on one side surface of the adjusting device (8), and a plate rolling assembly (9) for plate rolling forming is mounted on the inner wall of the automatic plate rolling machine (1).
2. The material thickness adjusting mechanism of the intelligent induction veneer cutting machine according to claim 1, characterized in that: The fixing blocks (2) are two symmetrically fixedly installed on one side surface of the automatic plate rolling machine (1), and each fixing block (2) has a photoelectric sensor (3) installed on its top surface.
3. The material thickness adjusting mechanism of the intelligent induction veneer cutting machine according to claim 1, characterized in that: The auxiliary horizontal frame (4) is horizontally fixedly installed on the top surface of the automatic plate rolling machine (1). There are two mounting blocks (5), which are fixedly installed at equal intervals on the top surface of the automatic plate rolling machine (1). A hydraulic rod (6) is fixedly installed on the top surface of each mounting block (5). The extended ends of the two hydraulic rods (6) are fixedly connected to the bottom surface of a horizontal pressure rod (7). The horizontal pressure rod (7) is set on the top surface of the auxiliary horizontal frame (4).
4. The material thickness adjusting mechanism of the intelligent induction sheet stacking machine according to claim 1, characterized in that: A controller (83) is mounted on the top surface of the stepper motor (81), a slider (84) is mounted on the inner wall of the slide (80), an extension rod (85) is mounted on one side surface of the slider (84), and a processor (87) is provided on one side of the slide (80).
5. The material thickness adjusting mechanism of the intelligent induction sheet stacking machine according to claim 4, characterized in that: The slide (80) is fixedly installed on one side surface of the automatic plate rolling machine (1). The inner wall of the slide (80) and the outer surface of the threaded rod (82) are movably and rotatably connected to each other. The output end of the stepper motor (81) is fixedly connected to the top surface of the threaded rod (82).
6. The material thickness adjusting mechanism of the intelligent induction sheet stacking machine according to claim 4, characterized in that: The outer surface of the slider (84) is slidably connected to the inner wall of the slide table (80), and the inner wall of the slider (84) is movably and rotatably connected to the outer surface of the threaded rod (82).
7. The material thickness adjusting mechanism of the intelligent induction sheet stacking machine according to claim 4, characterized in that: The processor (87) is fixedly installed on one side surface of the automatic plate rolling machine (1). The photoelectric sensor (3) is electrically connected to the processor (87). The controller (83) is electrically connected to the processor (87). The processor (87) is electrically connected to the automatic plate rolling machine (1).
8. The material thickness adjusting mechanism of the intelligent induction sheet stacking machine according to claim 7, characterized in that: The plate rolling assembly (9) includes a hydraulic cylinder (91) and an upper roller (92). The hydraulic cylinder (91) is installed on the inner wall of the automatic plate rolling machine (1). The top of the hydraulic cylinder (91) is equipped with a lower roller (93) and a side roller (94).
9. The intelligent induction plate rolling machine material thickness adjustment mechanism according to claim 8, characterized in that: The upper roller (92) is located on the upper part of the inner wall of the automatic plate rolling machine (1). The lower part of the upper roller (92) is provided with a lower roller (93). A side roller (94) is provided on each side of the lower roller (93). Hydraulic cylinders (91) are fixedly installed at both ends of the lower roller (93) and the two rollers. The extended end of the hydraulic cylinder (91) is fixedly connected to both ends of the lower roller (93) and the side rollers (94). The hydraulic cylinders installed at both ends of each side roller (94) are symmetrically inclined and installed on the inner wall of the automatic plate rolling machine (1). The hydraulic cylinders (91) are electrically connected to the controller (83).