Surface drilling device for intake manifold

Abstract

The utility model discloses an intake manifold surface drilling device in the technical field of intake manifold processing, which comprises a bottom plate, a drilling fixing structure is mounted on one side of the upper end of the bottom plate, and the drilling fixing structure comprises two sliding rails, two sliding blocks, a mounting plate, a first linear module, two bearing plates, a first motor and a mounting frame; according to the drilling fixing structure, the double sliding rails and the sliding blocks are in linkage with the first linear module, linear precise movement of the mounting frame is achieved, the first motor is combined to drive the mounting frame to rotate, the posture of a workpiece can be adjusted in a multi-freedom-degree mode, the complex hole site machining requirement is met, the fixing assembly adopts four sets of independently-driven overturning plates, and the machining efficiency is improved. A second motor drives a driving screw to ascend and descend, a first wedge-shaped protrusion on a driving block is matched with a second wedge-shaped protrusion on an overturning plate, self-locking type expansion fixing is formed, pressure can be evenly dispersed in a four-point synchronous fixing mode, workpiece deformation is avoided, and meanwhile the device adapts to different curved surfaces and sizes.

Description

Technical Field

[0001] This utility model relates to the field of intake manifold processing technology, specifically to an intake manifold surface drilling device. Background Technology

[0002] As a key component of the engine, the drilling of the intake manifold requires high precision and efficiency.

[0003] Traditional machining methods rely heavily on manual positioning and fixing, and adjusting the fixtures is time-consuming and labor-intensive, making it difficult to adapt to workpieces of different sizes. Furthermore, clamping complex curved surfaces is prone to offset, leading to deviations in drilling positions. At the same time, multi-hole machining requires repeated disassembly and assembly, resulting in low efficiency. While existing automated equipment can partially improve these issues, it generally suffers from defects such as complex structure and poor adaptability. It is unable to quickly adjust the clamping range or lacks multi-point stable clamping capabilities for irregularly shaped workpieces. Therefore, new technical solutions need to be designed to address these problems. Utility Model Content

[0004] The purpose of this utility model is to provide an intake manifold surface drilling device to solve the problems mentioned in the background art. In traditional processing methods, the existing intake manifold surface drilling devices rely heavily on manual positioning and fixing. Adjusting the fixture is time-consuming and labor-intensive, and it is difficult to adapt to workpieces of different sizes. Moreover, clamping on complex curved surfaces is prone to offset, resulting in drilling position deviation. At the same time, multi-hole processing requires repeated disassembly and assembly, which is inefficient. Although existing automated equipment can partially improve the problems, it generally has defects such as complex structure and poor adaptability. It cannot quickly adjust the clamping range or lacks multi-point stable clamping function for irregular workpieces.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an intake manifold surface drilling device, including a base plate, on one side of the upper end of the base plate, a drilling fixing structure is installed, the drilling fixing structure includes two slide rails, two sliders, a mounting plate, a first linear module, two bearing plates, a first motor, and a mounting frame;

[0006] Two slide rails are respectively installed on the upper sides of the base plate, and two sliders are respectively movably fitted onto the upper ends of the two slide rails. The lower sides of the mounting plate are respectively connected to the upper ends of the two sliders. The first linear module is fixedly installed at the center of the upper end of the base plate, and its driving end is connected to the center of the lower wall of the mounting plate. Two bearing plates are respectively installed on the upper sides of the mounting plate and connected. The first motor is fixedly installed on the side wall of one of the bearing plates. The two ends of the mounting frame are respectively movably embedded in the two bearing plates, and one end is connected to the driving end of the first motor.

[0007] As a preferred embodiment of the intake manifold surface drilling device of this utility model, four fixing components are movably embedded in the mounting frame. Each of the four fixing components includes a sliding frame, a positioning bolt, four mounting rods, a bearing block, a drive screw, a second motor, a drive block, four hinge seats, and four flip plates.

[0008] The sliding frame is movably fitted onto the upper end of the mounting frame. The positioning bolt is movably embedded in the side wall of the sliding frame. All four mounting rods are mounted on the upper end of the sliding frame. The bearing block is fixedly mounted on the top of the four mounting rods. The top of the drive screw is connected to the bearing block, and its bottom end movably passes through the sliding frame. The second motor is fixedly mounted on the bottom end of the sliding frame, and its driving end is connected to the bottom end of the drive screw. The drive block is movably fitted onto the upper end of the drive screw and the four mounting rods. The four hinge seats are respectively mounted on the upper end of the side wall of the four mounting rods. The tops of the four flip plates are respectively hinged to the four hinge seats.

[0009] As a preferred embodiment of the intake manifold surface drilling device of this utility model, a drilling structure is installed on the other side of the upper end of the base plate, and the drilling structure includes an operating frame, a second linear module and a drilling machine.

[0010] The operating frame is fixedly installed on the other side of the upper end of the base plate, the second linear module is fixedly installed on the side wall of the operating frame, and the drilling machine is installed on the drive end of the second linear module.

[0011] As a preferred embodiment of the intake manifold surface drilling device of this utility model, the connection position between the drive block and the drive screw is machined with internal threads.

[0012] As a preferred embodiment of the intake manifold surface drilling device of this utility model, a first wedge-shaped protrusion is installed on the side wall of the drive block.

[0013] As a preferred embodiment of the intake manifold surface drilling device of this utility model, a second wedge-shaped protrusion is installed on the inner wall of the flip plate.

[0014] As a preferred embodiment of the intake manifold surface drilling device of this utility model, a motor frame is installed at the connection between one of the bearing plates and the first motor.

[0015] Compared with the prior art, the beneficial effects of this utility model are: the setting of the intake manifold surface drilling device is reasonable in structure design;

[0016] The drilling and fixing structure used in this case achieves precise linear movement of the mounting frame through the linkage of double slide rails, sliders, and the first linear module. Combined with the rotation of the mounting frame driven by the first motor, the workpiece posture can be adjusted with multiple degrees of freedom to meet the needs of complex hole processing. The fixing component adopts four independently driven flip plates, which are driven by the second motor to lift and lower the drive screw. The first wedge-shaped protrusion on the drive block cooperates with the second wedge-shaped protrusion on the flip plate to form a self-locking expansion fixing. The four-point synchronous fixing method can evenly distribute pressure and avoid workpiece deformation. At the same time, it can adapt to different curved surfaces and sizes. The drilling structure drives the drilling machine to perform linear feed through the second linear module. The coordinated movement with the drilling and fixing structure enables continuous processing of multiple holes and reduces the number of repeated positioning. Attached Figure Description

[0017] Figure 1 This is a front-view three-dimensional structural schematic diagram of the present invention;

[0018] Figure 2 This is a rear-view three-dimensional structural diagram of the present invention;

[0019] Figure 3 This is a cross-sectional view of the fixing component of this utility model;

[0020] Figure 4 This is a schematic diagram of the structure at point A of this utility model.

[0021] In the diagram: 1. Base plate, 2. Slide rail, 3. Slider, 4. Mounting plate, 5. First linear module, 6. Bearing plate, 7. First motor, 8. Mounting frame, 9. Sliding frame, 10. Positioning bolt, 11. Mounting rod, 12. Bearing block, 13. Drive screw, 14. Second motor, 15. Drive block, 16. Hinge seat, 17. Flip plate, 18. Operating frame, 19. Second linear module, 20. Drilling machine, 21. First wedge protrusion, 22. Second wedge protrusion, 23. Motor frame. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1-4 This utility model provides a technical solution:

[0024] In this technical solution, the intake manifold surface drilling device includes a base plate 1. A drilling fixing structure is installed on one side of the upper end of the base plate 1. The drilling fixing structure includes two slide rails 2, two sliders 3, a mounting plate 4, a first linear module 5, two bearing plates 6, a first motor 7, and a mounting frame 8.

[0025] Two slide rails 2 are respectively installed on the upper sides of the base plate 1. Two sliders 3 are respectively movably fitted on the upper ends of the two slide rails 2. The lower sides of the mounting plate 4 are respectively connected to the upper ends of the two sliders 3. The first linear module 5 is fixedly installed at the center of the upper end of the base plate 1, and the drive end is connected to the center of the lower wall of the mounting plate 4. Two bearing plates 6 are respectively installed on the upper sides of the mounting plate 4 and connected. The first motor 7 is fixedly installed on the side wall of one of the bearing plates 6. The two ends of the mounting frame 8 are respectively movably embedded in the two bearing plates 6, and one end is connected to the drive end of the first motor 7.

[0026] In this technical solution, when fixing the intake manifold, the operator first moves the device to the designated position, supports it with the base plate 1, and connects it to the designated control system. Then, according to the specifications of the intake manifold, the four fixing components on the upper end of the mounting frame 8 are adjusted so that the four fixing components correspond to the four holes at one end of the intake manifold. Then, one end of the intake manifold is fitted onto the upper end of the four fixing components. The four fixing components automatically expand to expand and fix one end of the intake manifold. Then, the first motor 7 on one side of the drive bearing plate 6 works, driving the mounting frame 8 to rotate a specified angle within the two bearing plates 6 to adjust the installation angle of the intake manifold. Then, the first linear module 5 on the upper end of the base plate 1 is driven to change the position of the mounting plate 4 on the upper end of the base plate 1, thereby adjusting the position of the intake manifold. Finally, the drilling structure works to continuously drill holes on the surface of the intake manifold. The two slide rails 2 and two sliders 3 are designed to ensure the stability of the movement of the mounting plate 4.

[0027] In some technical solutions, reference Figure 1 The mounting frame 8 is movably fitted with four fixing components, each of which includes a sliding frame 9, a positioning bolt 10, four mounting rods 11, a bearing block 12, a drive screw 13, a second motor 14, a drive block 15, four hinge seats 16, and four flip plates 17.

[0028] The sliding frame 9 is movably mounted on the upper end of the mounting frame 8. The positioning bolt 10 is movably embedded in the side wall of the sliding frame 9. The four mounting rods 11 are all mounted on the upper end of the sliding frame 9. The bearing block 12 is fixedly mounted on the top of the four mounting rods 11. The top of the drive screw 13 is connected to the bearing block 12, and the bottom end movably passes through the sliding frame 9. The second motor 14 is fixedly mounted on the bottom end of the sliding frame 9, and the drive end is connected to the bottom end of the drive screw 13. The drive block 15 is movably mounted on the upper end of the drive screw 13 and the four mounting rods 11. The four hinge seats 16 are respectively mounted on the upper end of the side wall of the four mounting rods 11. The tops of the four flip plates 17 are respectively hinged to the four hinge seats 16.

[0029] In this technical solution, when fixing the intake manifold, the operator first adjusts the sliding frame 9 to the designated position within the mounting frame 8, and fixes the position of the sliding frame 9 with the positioning bolts 10. Then, one end of the intake manifold is fitted onto the upper end of the four mounting rods 11 and the drive screw 13. Subsequently, the second motor 14 at the lower end of the sliding frame 9 is driven to work. The second motor 14 drives the drive screw 13 to rotate within the bearing block 12. During the rotation of the drive screw 13, the drive block 15 fitted onto the upper end of the drive screw 13 and the mounting rods 11 moves upward until the first wedge-shaped protrusion 21 on the outer side of the drive block 15 contacts the second wedge-shaped protrusion 22 on the inner wall of the flip plate 17, pushing the flip plate 17 to flip outward within the hinge seat 16, thereby expanding and fixing the inner wall of the intake manifold.

[0030] In some technical solutions, reference Figure 1 A drilling structure is installed on the other side of the upper end of the base plate 1. The drilling structure includes an operating frame 18, a second linear module 19, and a drilling machine 20.

[0031] The operating frame 18 is fixedly installed on the other side of the upper end of the base plate 1, the second linear module 19 is fixedly installed on the side wall of the operating frame 18, and the drilling machine 20 is installed on the drive end of the second linear module 19.

[0032] In this technical solution, after the intake manifold is fixed, the second linear module 19 located on one side of the operating frame 18 works, driving the drilling machine 20 to move to the designated position, and then the drilling machine 20 works to perform drilling operations on the designated position of the intake manifold.

[0033] In some technical solutions, reference Figure 1 The drive block 15 is connected to the drive screw 13 with an internal thread. A first wedge-shaped protrusion 21 is installed on the side wall of the drive block 15, and a second wedge-shaped protrusion 22 is installed on the inner wall of the flip plate 17. A motor frame 23 is installed at the connection between one of the bearing plates 6 and the first motor 7.

[0034] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0035] Although the present invention has been described above with reference to embodiments, various modifications can be made and components can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the features in the embodiments disclosed in this invention can be combined with each other in any way. The lack of an exhaustive description of these combinations in this specification is merely for the sake of brevity and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. An intake manifold surface drilling apparatus comprising a base plate (1), characterized in that, A drilling and fixing structure is installed on one side of the upper end of the base plate (1). The drilling and fixing structure includes two slide rails (2), two sliders (3), a mounting plate (4), a first linear module (5), two bearing plates (6), a first motor (7), and a mounting frame (8). Two slide rails (2) are respectively installed on the upper sides of the base plate (1), two sliders (3) are respectively movably fitted on the upper ends of the two slide rails (2), the lower sides of the mounting plate (4) are respectively connected to the upper ends of the two sliders (3), the first linear module (5) is fixedly installed at the center of the upper end of the base plate (1), and the driving end is connected to the center of the lower wall of the mounting plate (4), two bearing plates (6) are respectively installed on the upper sides of the mounting plate (4), the first motor (7) is fixedly installed on the side wall of one of the bearing plates (6), the two ends of the mounting frame (8) are respectively movably embedded in the two bearing plates (6), and one end is connected to the driving end of the first motor (7).

2. The air intake manifold surface drilling apparatus of claim 1, wherein, The mounting frame (8) is movably fitted with four fixing components, each of which includes a sliding frame (9), a positioning bolt (10), four mounting rods (11), a bearing block (12), a drive screw (13), a second motor (14), a drive block (15), four hinge seats (16), and four flip plates (17). The sliding frame (9) is movably fitted onto the upper end of the mounting frame (8), the positioning bolt (10) is movably embedded in the side wall of the sliding frame (9), the four mounting rods (11) are all installed on the upper end of the sliding frame (9), the bearing block (12) is fixedly installed on the top of the four mounting rods (11), the top of the drive screw (13) is connected to the bearing block (12), and the bottom end movably passes through the sliding frame (9), the second motor (14) is fixedly installed on the bottom end of the sliding frame (9), and the driving end is connected to the bottom end of the drive screw (13), the drive block (15) is movably fitted onto the upper end of the drive screw (13) and the four mounting rods (11), the four hinge seats (16) are respectively installed on the upper end of the side wall of the four mounting rods (11), and the top of the four flip plates (17) are respectively hinged to the four hinge seats (16).

3. The air intake manifold surface drilling apparatus of claim 1, wherein, A drilling structure is installed on the other side of the upper end of the base plate (1). The drilling structure includes an operating frame (18), a second linear module (19), and a drilling machine (20). The operating frame (18) is fixedly installed on the other side of the upper end of the base plate (1), the second linear module (19) is fixedly installed on the side wall of the operating frame (18), and the drilling machine (20) is installed on the drive end of the second linear module (19).

4. The air intake manifold surface drilling apparatus of claim 2, wherein, The drive block (15) has an internal thread at the connection point with the drive screw (13).

5. The air intake manifold surface drilling apparatus of claim 2, wherein, A first wedge-shaped protrusion (21) is installed on the side wall of the drive block (15).

6. The air intake manifold surface drilling apparatus of claim 2, wherein, A second wedge-shaped protrusion (22) is installed on the inner wall of the flip plate (17).

7. The air intake manifold surface drilling apparatus of claim 1, wherein, One of the bearing plates (6) is provided with a motor bracket (23) at the connection with the first motor (7).

Images