Shearing equipment for aluminum particles

Abstract

The utility model relates to the technical field of aluminum particle shearing, in particular to shearing equipment for aluminum particles, which comprises a supporting mechanism, the supporting mechanism comprises a frame body, an L-shaped supporting beam is fixed at the upper end of the frame body, a shearing mechanism for feeding and shearing aluminum materials is arranged on the supporting mechanism, and the shearing mechanism comprises a feeding assembly. A shearing assembly is arranged on one side of the feeding assembly, the feeding assembly comprises an upper feeding roller and a lower feeding roller which are oppositely arranged up and down, and at least two upper feeding rollers and at least two lower feeding rollers are transversely arranged at intervals. Through the arrangement of a feeding assembly and a shearing assembly of the shearing mechanism, a power assembly and a power transmission piece drive an upper feeding roller and a lower feeding roller to rotate relatively, an aluminum material is fed into the shearing assembly, meanwhile, a lower shearing shaft and an upper shearing shaft drive T-shaped cutters on a front end mounting disc to rotate and get close to each other, and the passing aluminum material is cut into aluminum particles; the aluminum particles are continuously sheared under the condition that the aluminum materials are uninterruptedly fed, and the aluminum material shearing efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of aluminum granule shearing technology, and in particular to a shearing device for aluminum granules. Background Technology

[0002] An existing shearing device for aluminum granules, with publication number CN 221312688 U, uses an electric guide roller to feed the aluminum material between the shearing blade and the receiving component. A telescopic motor is activated, and its output drives the shearing blade downwards to cut the material. During shearing, the receiving component is buffered downwards by a spring before being cut. However, this shearing device requires the aluminum material to be stopped during feeding, and then fed back into the receiving component after shearing. This results in intermittent feeding and shearing, affecting the shearing efficiency. Utility Model Content

[0003] The purpose of this invention is to provide a shearing device for aluminum granules in order to solve the above-mentioned problems.

[0004] This utility model achieves the above objectives through the following technical solutions:

[0005] A shearing device for aluminum granules includes a support mechanism, which includes a frame with an L-shaped support beam fixed to the upper end. A shearing mechanism for feeding and shearing aluminum granules is mounted on the support mechanism. The shearing mechanism includes a feeding assembly, with a shearing assembly on one side of the feeding assembly. The feeding assembly includes an upper feeding roller and a lower feeding roller arranged opposite each other, with at least two points spaced laterally between them. A transmission gear is provided on the rear side of the upper and lower feeding rollers, passing through the L-shaped support beam. Grooves are provided on the outer diameter of the upper and lower feeding rollers on the front side of the L-shaped support beam. The shearing assembly includes an upper shearing shaft and a lower shearing shaft arranged opposite each other, with a mounting plate at the front end of each shaft. Limit seats are evenly distributed around the front circumference of the mounting plate, and T-shaped cutters are mounted on the limit seats. Meshing gears are provided on the rear side of the upper and lower shearing shafts, passing through the L-shaped support beam. A power assembly is connected to the rear end of the lower shearing shaft, and a power transmission component is provided between the upper shearing shaft and the upper feeding roller.

[0006] Further configuration: The upper and lower feeding rollers are rotatably connected to the L-shaped support beam, and the upper and lower shearing shafts are rotatably connected to the L-shaped support beam.

[0007] Further configuration: The power transmission component includes a main sprocket fixed at the rear end of the upper shearing shaft, a double sprocket installed at the rear end of the upper feed roller, a chain installed between the main sprocket and the adjacent double sprocket, and a chain installed between adjacent double sprockets.

[0008] Further details: The power unit includes a gearbox connected to the rear end of the lower shear shaft, with an electric motor connected to the gearbox input.

[0009] Further configuration: The grooves on the upper and lower feed rollers correspond laterally to the T-shaped cutter.

[0010] Further configuration: A guide plate is installed at the front end of the L-shaped support beam below the lower shear shaft, and a collection box is installed below the guide plate.

[0011] Further details: Both the limit seat and the T-shaped cutter are provided with through holes. The T-shaped cutter is inserted into the limit seat and fixedly connected by connecting bolts.

[0012] Further details: A step is provided at the rear edge of the L-shaped support beam, and a cover is installed on the step.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0014] By configuring the feeding and shearing components of the shearing mechanism, the power component and power transmission component drive the upper and lower feeding rollers to rotate relative to each other, feeding the aluminum material into the shearing component. At the same time, the lower and upper shearing shafts drive the T-shaped cutter on the front mounting plate to rotate and approach each other, cutting the aluminum material into aluminum granules. This completes the continuous shearing of aluminum granules under uninterrupted feeding, improving the efficiency of aluminum material shearing. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the structure of a shearing device for aluminum granules according to the present invention;

[0017] Figure 2 This is a schematic diagram of the main structure of a shearing device for aluminum granules according to the present invention;

[0018] Figure 3 This is a schematic diagram of the structure of the cover of the aluminum granule shearing device described in this utility model in the open state.

[0019] Figure 4 This is a top view schematic diagram of the removal structure of the cover of the shearing device for aluminum granules described in this utility model;

[0020] Figure 5 This is a partial cross-sectional view of the shearing device for aluminum granules described in this utility model;

[0021] Figure 6 This is a partial structural schematic diagram of the shearing mechanism of the shearing device for aluminum granules described in this utility model.

[0022] The annotations in the attached figures are explained as follows:

[0023] 11. Frame; 12. L-shaped support beam; 13. Cover; 21. Upper feed roller; 22. Lower feed roller; 23. Groove; 24. Transmission gear; 25. Double sprocket; 31. Upper shearing shaft; 32. Lower shearing shaft; 33. Mounting plate; 34. Limit seat; 35. T-shaped cutter; 36. Connecting bolt; 37. Meshing gear; 38. Gearbox; 39. Electric motor; 310. Main sprocket; 4. Guide plate; 5. Collection box. Detailed Implementation

[0024] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0025] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0026] The present invention will be further described below with reference to the accompanying drawings:

[0027] like Figures 1-6 As shown, a shearing device for aluminum granules includes a support mechanism, on which a shearing mechanism for feeding and shearing aluminum granules is provided.

[0028] In this embodiment: the support mechanism includes a frame 11, an L-shaped support beam 12 is fixed at the upper end of the frame 11, a step is provided at the rear edge of the L-shaped support beam 12, and a cover 13 is installed on the step.

[0029] In this embodiment: the shearing mechanism includes a feeding assembly, and a shearing assembly is provided on one side of the feeding assembly;

[0030] The feeding assembly includes an upper feeding roller 21 and a lower feeding roller 22 arranged opposite each other. The upper feeding roller 21 and the lower feeding roller 22 are spaced at least two times in the lateral direction to ensure the stability of the aluminum material feeding support. The upper feeding roller 21 and the lower feeding roller 22 are provided with a transmission gear 24 through the rear side of the L-shaped support beam 12. The upper feeding roller 21 and the lower feeding roller 22 are provided with grooves 23 opposite each other on the outer diameter of the front side of the L-shaped support beam 12. The upper feeding roller 21 and the lower feeding roller 22 are rotatably connected to the L-shaped support beam 12, so that the aluminum material passes through the groove 23 between the upper feeding roller 21 and the lower feeding roller 22. During the relative rotation of the upper feeding roller 21 and the lower feeding roller 22, the aluminum material is fed.

[0031] The shearing assembly includes an upper shearing shaft 31 and a lower shearing shaft 32 arranged opposite each other. The upper shearing shaft 31 and the lower shearing shaft 32 are rotatably connected to an L-shaped support beam 12. A mounting plate 33 is provided at the front end of the upper shearing shaft 31 and the lower shearing shaft 32. Limit seats 34 are evenly distributed around the front circumference of the mounting plate 33. A T-shaped cutter 35 is mounted on the limit seat 34. Both the limit seat 34 and the T-shaped cutter 35 are provided with through holes. The T-shaped cutter 35 is inserted into the limit seat 34 and fixedly connected by connecting bolts 36. The upper shearing shaft 31 and the lower shearing shaft 32 pass through the L-shaped support beam 12. A meshing gear 37 is provided on the rear side of the support beam 12, a power assembly is connected to the rear end of the lower shearing shaft 32, and a power transmission component is provided between the upper shearing shaft 31 and the upper feeding roller 21; the grooves 23 on the upper feeding roller 21 and the lower feeding roller 22 correspond laterally to the T-shaped cutter 35, so that the T-shaped cutter 35 can be easily loaded and unloaded on the limiting seat 34. During the aluminum material feeding process, the lower shearing shaft 32 and the upper shearing shaft 31 rotate relative to each other, so that the T-shaped cutter 35 around the mounting plate 33 rotates and approaches each other, and finally the aluminum material is cut into aluminum granules by the T-shaped cutter 35.

[0032] The power transmission component includes a main sprocket 310 fixed at the rear end of the upper shearing shaft 31, a double sprocket 25 mounted at the rear end of the upper feed roller 21, a chain installed between the main sprocket 310 and the adjacent double sprocket 25, and a chain installed between adjacent double sprockets 25; the power assembly includes a gearbox 38 connected to the rear end of the lower shearing shaft 32, an electric motor 39 connected to the input end of the gearbox 38, so that the electric motor 39 works and transmits power to the lower shearing shaft 32 after being reduced by the gearbox 38, and transmits power through the meshing gears 37 on the lower shearing shaft 32 and the upper shearing shaft 31, so that the lower shearing shaft 32 and the upper shearing shaft 31 rotate relative to each other, the main sprocket 310 on the upper shearing shaft 31 transmits power to the upper feed roller 21 through the double sprocket 25, so that the upper feed roller 21 rotates, and when the upper feed roller 21 rotates, it drives the lower feed roller 22 to rotate synchronously through the transmission gear 24, so as to complete the feeding of aluminum material.

[0033] The front end of the L-shaped support beam 12 is located below the lower shear shaft 32 and a guide plate 4 is provided. A collection box 5 is provided below the guide plate 4. The guide plate 4 guides and collects the aluminum particles at the shearing end, which fall into the collection box 5 below.

[0034] The working principle and usage process of this utility model are as follows: Aluminum material is fed into the shearing assembly through the groove 23 between the upper feeding roller 21 and the lower feeding roller 22. Power is transmitted from the motor 39 to the lower shearing shaft 32 after being reduced in speed by the gearbox 38. The power is then transmitted through the meshing gears 37 on the lower and upper shearing shafts 32 and 31, causing the T-shaped cutter 35 on the front mounting plate 33 to rotate relative to each other. Simultaneously, the main sprocket 31 on the upper shearing shaft 31... Power is transmitted to the upper feeding roller 21 via the double sprocket 25. When the upper feeding roller 21 rotates, it drives the lower feeding roller 22 to rotate synchronously through the transmission gear 24. The upper feeding roller 21 and the lower feeding roller 22 rotate relative to each other to feed the aluminum material. During the transfer process, as the T-shaped cutter 35 on the lower shearing shaft 32 and the upper shearing shaft 31 rotate and approach each other, the aluminum material is finally cut into aluminum granules by the T-shaped cutter 35, thus completing the continuous shearing of aluminum granules under the condition of uninterrupted feeding.

[0035] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A shearing device for aluminum granules, comprising a support mechanism, the support mechanism including a frame (11), wherein an L-shaped support beam (12) is fixed to the upper end of the frame (11), characterized in that: The support mechanism is equipped with a shearing mechanism for feeding and shearing aluminum material. The shearing mechanism includes a feeding assembly, and a shearing assembly is provided on one side of the feeding assembly. The feeding assembly includes an upper feeding roller (21) and a lower feeding roller (22) arranged opposite each other. The upper feeding roller (21) and the lower feeding roller (22) are spaced at least two times laterally. A transmission gear (24) is provided on the rear side of the upper feeding roller (21) and the lower feeding roller (22) passing through the L-shaped support beam (12). The upper feeding roller (21) and the lower feeding roller (22) are arranged opposite each other on the outer diameter of the front side of the L-shaped support beam (12). The groove (23) and the shearing assembly include an upper shearing shaft (31) and a lower shearing shaft (32) arranged opposite each other. The front end of the upper shearing shaft (31) and the lower shearing shaft (32) is provided with a mounting plate (33). The front end of the mounting plate (33) is evenly distributed with limit seats (34). A T-shaped cutter (35) is installed on the limit seat (34). The upper shearing shaft (31) and the lower shearing shaft (32) are provided with a meshing gear (37) passing through the rear side of the L-shaped support beam (12). The rear end of the lower shearing shaft (32) is connected to a power assembly. A power transmission component is provided between the upper shearing shaft (31) and the upper feeding roller (21).

2. A shearing apparatus for aluminum pellets as defined in claim 1, wherein: The upper feeding roller (21) and the lower feeding roller (22) are rotatably connected to the L-shaped support beam (12), and the upper shearing shaft (31) and the lower shearing shaft (32) are rotatably connected to the L-shaped support beam (12).

3. The apparatus according to claim 1, wherein: The power transmission component includes a main sprocket (310) fixed at the rear end of the upper shearing shaft (31), a double sprocket (25) installed at the rear end of the upper feed roller (21), a chain installed between the main sprocket (310) and the adjacent double sprocket (25), and a chain installed between adjacent double sprockets (25).

4. The apparatus for shearing aluminum particles according to claim 1, wherein: The power assembly includes a gearbox (38) connected to the rear end of the lower shear shaft (32), and an electric motor (39) is connected to the input end of the gearbox (38).

5. The apparatus for shearing of aluminum particles as claimed in claim 1 wherein: The grooves (23) on the upper feed roller (21) and the lower feed roller (22) are laterally corresponding to the T-shaped cutter (35).

6. The apparatus according to claim 1, wherein: The front end of the L-shaped support beam (12) is provided with a guide plate (4) located below the lower shear shaft (32), and a collection box (5) is provided below the guide plate (4).

7. The apparatus according to claim 1, wherein: Both the limiting seat (34) and the T-shaped cutter (35) are provided with through holes. The T-shaped cutter (35) is inserted into the limiting seat (34) and fixedly connected by connecting bolts (36).

8. The apparatus for shearing of aluminum particles as claimed in claim 1 wherein: The L-shaped support beam (12) has a step at its rear edge, and a cover (13) is installed on the step.

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