Board splitting and wire inserting pressing machine

Abstract

The utility model relates to the technical field of integrated bulb lamp assembly, in particular to a board splitting and wire inserting pressing machine which comprises a machine frame, a light source board feeding mechanism is installed on one side in the machine frame, and a disc assembly is installed in the machine frame and located on one side of the light source board feeding mechanism. A power line inserting mechanism is mounted on the surface of the rack; a lamp cup feeding mechanism used for automatic feeding is arranged on the side, away from the light source plate feeding mechanism, of the rack, and an assembling mechanism and an automatic discharging mechanical arm are installed on the surface of the rack. And a control panel is mounted on the surface of the rack. Light source plates are fed through the light source plate feeding mechanism, wires are inserted through the power line inserting mechanism, lamp cups are fed through the lamp cup feeding mechanism after the wires are inserted, then the lamp cups are assembled through the assembling mechanism, and finally discharging is achieved through the automatic discharging mechanical arm. According to the utility model, multiple functions are integrated into one machine, and a bulb lamp assembly line with low cost and high efficiency is realized.

Description

Technical Field

[0001] This utility model relates to the field of integrated bulb assembly technology, specifically to a board-separating and wire-inserting pressing machine. Background Technology

[0002] Integrated light bulbs adopt the familiar spherical shape of traditional light bulbs, and their internal light source is an LED chip. They possess all the advantages of LED lighting fixtures, such as energy saving, environmental friendliness, long lifespan, and flicker-free operation.

[0003] Currently, the existing integrated bulb front-end production process relies on manual operation during assembly, resulting in a low degree of automation. This increases the labor intensity during assembly, reduces work efficiency, and causes significant inconvenience for users. Utility Model Content

[0004] The purpose of this invention is to provide a board-separating and wire-insertion pressing machine to solve the problem mentioned in the background art that the existing integrated bulb front-end production process has a low degree of automation and low work efficiency during assembly.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a board-separating and wire-inserting pressing machine, comprising a frame, wherein a light source board feeding mechanism is installed on one side inside the frame for feeding and cutting light source boards; a disc assembly is installed inside the frame and on one side of the light source board feeding mechanism for transporting between workstations; a power cord insertion mechanism is installed on the surface of the frame for stripping and inserting power cords; a lamp cup feeding mechanism for automatic feeding is provided on the side of the frame away from the light source board feeding mechanism; an assembly mechanism and an automatic unloading robot are installed on the surface of the frame for pressing and unloading, respectively; and a control panel is installed on the surface of the frame for controlling the entire machine.

[0006] Preferably, the light source board feeding mechanism includes a whole board light source frame, a whole board light source conveying line, an automatic slitting assembly, a single light source conveying line, and a light source board single-piece cutting assembly. The whole board light source frame is installed on the surface of the frame. The whole board light source conveying line and the automatic slitting assembly are installed on the surface of the frame and on one side of the whole board light source frame. The whole board light source conveying line conveys the whole board light source placed in the whole board light source frame to the automatic slitting assembly.

[0007] Preferably, the surface of the frame is equipped with a single light source conveying line and a light source board single-piece cutting assembly. The single light source conveying line is used to convey the light source boards slit by the automatic slitting assembly to the light source board single-piece cutting assembly to achieve single-piece cutting. A single-piece feeding robot is fixedly connected to the surface of the frame and to one side of the light source board single-piece cutting assembly. The single-piece feeding robot is used to feed the light source boards sliced ​​by the light source board single-piece cutting assembly to the disc assembly.

[0008] Preferably, the power cord insertion mechanism consists of a insertion angle visual inspection camera, a wire stripper, and a power cord insertion assembly. The insertion angle visual inspection camera is fixed to the surface of the frame and is used to detect the insertion angle of the power cord.

[0009] Preferably, a wire stripper and a power cord insertion assembly are sequentially installed on the surface of the frame and on one side of the wire insertion angle visual inspection camera. The wire stripper is used to strip the power cord, while the power cord insertion assembly is used to insert the stripped power cord into the wire insertion angle detected by the wire insertion angle visual inspection camera.

[0010] Preferably, the lamp cup feeding mechanism consists of a lamp cup conveyor line and a lamp cup loading robot. The lamp cup conveyor line is installed on the surface of the frame, and a lamp cup loading robot is fixed on one side of the lamp cup conveyor line. The lamp cup loading robot is used to load the lamp cups conveyed by the lamp cup conveyor line onto the disc assembly.

[0011] Preferably, the assembly mechanism includes a pneumatic pressing assembly, an angle rotation assembly, a side wire hanging assembly, and a wire cutting assembly. The pneumatic pressing assembly, angle rotation assembly, side wire hanging assembly, and wire cutting assembly are sequentially fixed to the surface of the frame along the circumference. The pneumatic pressing assembly, angle rotation assembly, side wire hanging assembly, and wire cutting assembly are respectively used for pressing, angle rotation, wire hanging, and wire cutting of the lamp cup and light source.

[0012] Compared with existing technologies, the beneficial effects of this utility model are as follows: This PCB board feeding and insertion crimping machine incorporates a light source board feeding mechanism, a power cord insertion mechanism, a lamp cup feeding mechanism, an assembly mechanism, and an automatic unloading robot. In practice, the light source board feeding mechanism feeds the light source board, the power cord insertion mechanism inserts the wire, the lamp cup feeding mechanism feeds the lamp cup, the assembly mechanism assembles the lamp, and finally, the automatic unloading robot unloads the lamp. This utility model integrates multiple functions into one machine, achieving a low-cost, high-efficiency bulb assembly line. It solves the bottleneck problem limiting the automation rate of the front-end assembly line for bulbs in the lighting industry, allowing the automation and intelligence level of the lighting industry to reach a new level. Attached Figure Description

[0013] Figure 1 This is a three-dimensional rear-view left-side structural schematic diagram of the present invention;

[0014] Figure 2 This is a schematic diagram of the rear view structure of this utility model;

[0015] Figure 3 This is a three-dimensional front view of the right side structure of this utility model;

[0016] Figure 4 This is an enlarged structural diagram of the right side of this utility model;

[0017] Figure 5 This is a top-view enlarged structural schematic diagram of the present invention;

[0018] Figure 6 This is an enlarged structural diagram of the left side of this utility model;

[0019] Figure 7 This is a three-dimensional front view of the left side structure of this utility model;

[0020] Figure 8 This is a front view schematic diagram of the appearance structure of this utility model.

[0021] Figure 9 This is a three-dimensional rear-view schematic diagram of the right side structure of this utility model.

[0022] In the diagram: 1. Frame; 11. Control panel; 12. Disc assembly; 2. Light source board feeding mechanism; 21. Whole board light source material frame; 22. Whole board light source conveyor line; 23. Automatic slitting assembly; 24. Single light source conveyor line; 25. Light source board single-piece cutting assembly; 26. Single-piece feeding robot; 3. Power cord insertion mechanism; 31. Insertion angle visual inspection camera; 32. Wire stripper; 33. Power cord insertion assembly; 4. Lamp cup feeding mechanism; 41. Lamp cup conveyor line; 42. Lamp cup feeding robot; 5. Assembly mechanism; 51. Pneumatic pressing assembly; 52. Angle rotation assembly; 53. Side wire hanging assembly; 54. Wire cutting assembly; 6. Automatic unloading robot. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, not all embodiments. In addition, the terms "first", "second", "third", "upper", "lower", "left", "right", etc. are used for descriptive purposes only and should not be construed as indicating or implying relative importance. At the same time, in the description of the present utility model, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present utility model.

[0024] The structure of the PCB wire bonding machine provided by this utility model is as follows: Figure 1 , Figure 2 as well as Figure 5 As shown, the system includes a frame 1. A light source board feeding mechanism 2 is installed on one side inside the frame 1. This mechanism is used for feeding and cutting light source boards. A disc assembly 12 is installed inside the frame 1 and on one side of the light source board feeding mechanism 2. This disc assembly 12 is used for transporting light source boards between workstations. The light source board feeding mechanism 2 includes a whole-board light source frame 21, a whole-board light source conveyor line 22, an automatic slitting assembly 23, a single-slice light source conveyor line 24, and a light source board single-piece cutting assembly 25. The whole-board light source frame 21 is installed on the surface of the frame 1. Separate whole-board light source feeding mechanisms are installed on the surface of the frame 1 and on one side of the whole-board light source frame 21. The machine frame 1 is equipped with a light source conveyor line 22 and an automatic slitting assembly 23. The light source conveyor line 22 conveys the light source in the light source frame 21 to the automatic slitting assembly 23. The machine frame 1 is equipped with a single light source conveyor line 24 and a light source board single-piece cutting assembly 25. The single light source conveyor line 24 is used to convey the light source board after being slitted by the automatic slitting assembly 23 to the light source board single-piece cutting assembly 25 to realize the single-piece cutting operation. A single-piece feeding robot 26 is fixedly connected to the surface of the machine frame 1 and to one side of the light source board single-piece cutting assembly 25. The single-piece feeding robot 26 is used to feed the light source board sliced ​​by the light source board single-piece cutting assembly 25 to the disc assembly 12.

[0025] During implementation, the light source board of the whole board is placed on the surface of the light source material frame 21 and conveyed to the automatic slitting assembly 23 through the whole board light source conveyor line 22 for slitting. After slitting, it is conveyed to the light source board single piece cutting assembly 25 through the single light source conveyor line 24 for single piece cutting. Then, it is conveyed to the disc assembly 12 through the single piece feeding robot 26.

[0026] Furthermore, such as Figure 3 , Figure 4 as well as Figure 5 As shown, a power cord insertion mechanism 3 is installed on the surface of the frame 1. The power cord insertion mechanism 3 is used for stripping and inserting power cords. The power cord insertion mechanism 3 consists of a insertion angle visual inspection camera 31, a wire stripper 32, and a power cord insertion assembly 33. The insertion angle visual inspection camera 31 is fixed to the surface of the frame 1 and is used to detect the insertion angle of the power cord. The wire stripper 32 and the power cord insertion assembly 33 are installed sequentially on the surface of the frame 1 and on one side of the insertion angle visual inspection camera 31. The wire stripper 32 is used to strip the power cord, while the power cord insertion assembly 33 is used to insert the stripped power cord into the insertion angle detected by the insertion angle visual inspection camera 31.

[0027] During implementation, the disc assembly 12 moves the light source board to the insertion angle visual detection camera 31, and the insertion angle is detected by the insertion angle visual detection camera 31. Then, the wire stripper 32 strips the power wire, and the stripped wire is inserted into the light source board by the power wire insertion assembly 33.

[0028] Furthermore, such as Figure 5 , Figure 6 as well as Figure 7 As shown, a control panel 11 is installed on the surface of the frame 1. The control panel 11 is used for the control of the entire machine. A lamp cup feeding mechanism 4 for automatic feeding is provided on the side of the frame 1 away from the light source plate feeding mechanism 2. The lamp cup feeding mechanism 4 consists of a lamp cup conveyor line 41 and a lamp cup feeding robot 42. The lamp cup conveyor line 41 is installed on the surface of the frame 1, and a lamp cup feeding robot 42 is fixed on one side of the lamp cup conveyor line 41. The lamp cup feeding robot 42 is used to feed the lamp cups conveyed by the lamp cup conveyor line 41 onto the disc assembly 12.

[0029] During implementation, the lamp cups are conveyed to the lamp cup loading robot 42 via the lamp cup conveyor line 41, and then loaded into the disc assembly 12 by the lamp cup loading robot 42.

[0030] Furthermore, such as Figure 5 , Figure 8 as well as Figure 9 As shown, an assembly mechanism 5 and an automatic unloading robot 6 are mounted on the surface of the frame 1. The assembly mechanism 5 and the automatic unloading robot 6 are used for pressing and unloading, respectively. The assembly mechanism 5 includes a pneumatic pressing component 51, an angle rotation component 52, a side wire hanging component 53, and a wire cutting component 54. The pneumatic pressing component 51, the angle rotation component 52, the side wire hanging component 53, and the wire cutting component 54 are sequentially fixed to the surface of the frame 1 along the circumference. The pneumatic pressing component 51, the angle rotation component 52, the side wire hanging component 53, and the wire cutting component 54 are used for pressing, angle rotation, wire hanging, and wire cutting of the lamp cup and the light source, respectively.

[0031] During implementation, the lamp cup and the light source board are pressed together by the pneumatic pressing assembly 51, then the angle is rotated by the angle rotation assembly 52, and the side wire hanging assembly 53 and the wire cutting assembly 54 are used to automatically hang and cut the side wire. Finally, the automatic unloading robot 6 automatically unloads the material.

[0032] Working principle: In use, the entire light source board is first placed on the surface of the entire light source material frame 21, and then conveyed to the automatic slitting assembly 23 for slitting via the entire light source conveyor line 22. After slitting, it is conveyed to the light source board single-piece cutting assembly 25 via the single light source conveyor line 24 for single-piece cutting. Then, it is conveyed to the disc assembly 12 via the single-piece feeding robot 26. The disc assembly 12 will carry the light source board to the insertion angle visual inspection camera 31. The insertion angle is detected by the insertion angle visual inspection camera 31. Then, the wire stripper 32 strips the power wire, and after stripping, the power wire insertion assembly 33 inserts the wire onto the light source board.

[0033] The lamp cup is then conveyed to the lamp cup loading robot 42 via the lamp cup conveyor line 41. The lamp cup loading robot 42 loads the lamp cup into the disc assembly 12. The lamp cup and the light source board are then pressed together by the pneumatic pressing assembly 51. Next, the angle is rotated by the angle rotation assembly 52. ​​Then, the side wire hanging assembly 53 and the wire cutting assembly 54 automatically hang and cut the side wire. Finally, the lamp cup is automatically unloaded by the automatic unloading robot 6.

[0034] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A board splitting and wiring press, comprising a frame (1), characterized in that: A light source board feeding mechanism (2) is installed on one side inside the frame (1). The light source board feeding mechanism (2) is used for feeding and cutting light source boards. A disc assembly (12) is installed inside the frame (1) and on one side of the light source board feeding mechanism (2). The disc assembly (12) is used for transporting between workstations. A power cord insertion mechanism (3) is installed on the surface of the frame (1). The power cord insertion mechanism (3) is used for stripping and inserting power cords. A lamp cup feeding mechanism (4) for automatic feeding is provided on the side of the frame (1) away from the light source board feeding mechanism (2). An assembly mechanism (5) and an automatic unloading robot (6) are installed on the surface of the frame (1). The assembly mechanism (5) and the automatic unloading robot (6) are used for pressing and unloading, respectively. A control panel (11) is installed on the surface of the frame (1). The control panel (11) is used for controlling the entire machine.

2. The board splitting and patching machine of claim 1, wherein: The light source board feeding mechanism (2) includes a whole board light source frame (21), a whole board light source conveying line (22), an automatic slitting assembly (23), a single light source conveying line (24), and a light source board single-piece cutting assembly (25). The whole board light source frame (21) is installed on the surface of the frame (1). The whole board light source conveying line (22) and the automatic slitting assembly (23) are installed on the surface of the frame (1) and on one side of the whole board light source frame (21). The whole board light source conveying line (22) conveys the whole board light source placed in the whole board light source frame (21) to the automatic slitting assembly (23).

3. The board splitting and patching machine of claim 2, wherein: The surface of the frame (1) is equipped with a single light source conveying line (24) and a light source board single-piece cutting assembly (25). The single light source conveying line (24) is used to convey the light source board after being slit by the automatic slitting assembly (23) to the light source board single-piece cutting assembly (25) to realize the single-piece cutting operation. A single-piece feeding robot (26) is fixedly connected to the surface of the frame (1) and to one side of the light source board single-piece cutting assembly (25). The single-piece feeding robot (26) is used to feed the light source board sliced ​​by the light source board single-piece cutting assembly (25) into the disc assembly (12).

4. The board splitting and patching machine of claim 1, wherein: The power cord insertion mechanism (3) consists of a insertion angle visual inspection camera (31), a wire stripper (32), and a power cord insertion assembly (33). The insertion angle visual inspection camera (31) is fixed to the surface of the frame (1) and is used to detect the insertion angle of the power cord.

5. The board splitting and patching machine of claim 4, wherein: A wire stripper (32) and a power cord insertion assembly (33) are sequentially installed on the surface of the frame (1) and on one side of the insertion angle visual inspection camera (31). The wire stripper (32) is used to strip the power cord, while the power cord insertion assembly (33) is used to insert the stripped power cord into the insertion angle detected by the insertion angle visual inspection camera (31).

6. The board splitting and patching machine of claim 1, wherein: The lamp cup feeding mechanism (4) consists of a lamp cup conveying line (41) and a lamp cup loading robot (42). The lamp cup conveying line (41) is installed on the surface of the frame (1), and a lamp cup loading robot (42) is fixed on one side of the lamp cup conveying line (41). The lamp cup loading robot (42) is used to load the lamp cups conveyed by the lamp cup conveying line (41) onto the disc assembly (12).

7. The board splitting and patching machine of claim 1, wherein: The assembly mechanism (5) includes a pneumatic pressing assembly (51), an angle rotation assembly (52), a side wire hanging assembly (53), and a wire cutting assembly (54). The pneumatic pressing assembly (51), the angle rotation assembly (52), the side wire hanging assembly (53), and the wire cutting assembly (54) are sequentially fixed to the surface of the frame (1) along the circumferential direction. The pneumatic pressing assembly (51), the angle rotation assembly (52), the side wire hanging assembly (53), and the wire cutting assembly (54) are respectively used for pressing, rotating, hanging, and cutting the lamp cup and the light source.

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