Tool clamp for pulling probe
By designing a V-shaped clamping part and a hinged structure for the tooling fixture, the problems of difficult manual probe removal and equipment damage were solved, enabling efficient and safe probe replacement, extending equipment life and reducing maintenance costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- TRINA SOLAR CO LTD
- Filing Date
- 2025-05-27
- Publication Date
- 2026-04-17
AI Technical Summary
In the existing technology, the manual removal method for replacing probes on IV testing machines presents problems such as operational difficulties, finger fatigue, and equipment damage.
Design a tooling fixture, including a clamping part and a hand-held part. The clamping part adopts a V-shaped setting and achieves stable and reliable probe clamping through a hinge structure and piston rod transmission. It is equipped with a buffer pad and a detachable clamping end to accommodate probes of different diameters.
It improves the efficiency and safety of probe replacement, protects operators, avoids equipment damage, extends the service life of fixtures, and reduces maintenance costs.
Smart Images

Figure CN224129687U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of energy storage battery manufacturing technology, and in particular to a tooling fixture for removing probes. Background Technology
[0002] IV testing machine probes have a limited lifespan and need to be replaced promptly once they reach the end of their service life. Currently, IV testing machine probe replacement mainly relies on manual operation, either by hand or with the aid of tools. In the HJT production field, probe replacement also uses this manual method. However, this traditional method has several drawbacks: when using hands, due to differences in strength, operators with less strength may find it difficult to complete the task smoothly, and prolonged operation can easily cause finger fatigue and pain; while using tools such as pliers or needle-nose pliers can easily deform or damage the sleeves on the probe array, thus affecting the normal operation of the equipment. Therefore, there is an urgent need for a probe removal tool that can protect operators and avoid damage to the equipment. Utility Model Content
[0003] The purpose of this invention is to solve the problem of replacing probes by manually removing them in the prior art.
[0004] This utility model provides a tooling fixture for removing probes, comprising: a clamping part and a hand-held part;
[0005] One end of each of the two clamping parts is rotatably connected together by a connecting rod, and the other end of each clamping part is provided with several clamping grooves; both ends of the hand-held part are movably connected to the two clamping parts respectively, and one side extends movably to the connecting rod.
[0006] Furthermore, each of the clamping parts includes two brackets and a clamping end disposed at one end of the brackets. The clamping end connects the two brackets, and the other end of the bracket is provided with a through hole. The connecting rod passes through the through hole and movably connects the two brackets. The clamping groove is placed on the clamping end.
[0007] Furthermore, the handheld part is arranged parallel to the connecting rod, and its two ends are movably connected to the bracket through a hinge structure.
[0008] Furthermore, the hinge structure includes two hinge pieces, one end of which is fixed to one end of the hand-held part via a pivot, and the other end is fixedly connected to the hinge seat on the bracket.
[0009] Furthermore, a piston rod is provided on one side of the handheld part, and the piston rod is threadedly connected to the connecting rod.
[0010] Furthermore, when the hand-held part moves upward, the hinge plate causes the clamping parts to move closer to each other, and a closed clamping space for clamping the probe is formed between the clamping grooves at the ends of the two clamping parts.
[0011] Furthermore, the clamping groove is provided with a buffer pad, and when the probe is clamped, the probe is placed between the buffer pads of the two clamping grooves.
[0012] Furthermore, the clamping part is detachably connected to the bracket.
[0013] Furthermore, the handheld part is provided with an arc-shaped groove for finger gripping.
[0014] Furthermore, the clamping groove is a semi-circular groove.
[0015] Compared to existing technologies, this utility model offers at least the following advantages: It employs two V-shaped clamping parts, resulting in a compact structure that facilitates operation and portability. The handheld part allows the operator to easily grip and apply force, improving the efficiency of probe removal. The interconnected tops of the support frame ensure the stability of the clamp during probe removal, preventing probe damage due to shaking. The clamping parts are equipped with several clamping slots to accommodate probes of different diameters, meeting the needs of various applications. The design of the clamping parts ensures even force distribution on the probe during removal, preventing probe damage due to improper force application. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of this utility model. For those skilled in the art, other drawings can be obtained as provided without creative effort.
[0017] Figure 1 This is a schematic diagram of a tooling fixture in one embodiment of the present invention;
[0018] Figure 2 This is a detailed schematic diagram of the clamping end in one embodiment of the present invention;
[0019] Figure 3 This is a schematic diagram of the bracket in one embodiment of the present invention;
[0020] Figure 4 This is a detailed schematic diagram of the connecting rod in one embodiment of the present invention;
[0021] Figure 5 for Figure 4 A schematic diagram of point A in the middle;
[0022] Figure 6 This is a schematic diagram of the hinge piece in one embodiment of the present invention.
[0023] Among them, 1-bracket; 2-piston rod; 3-hand grip; 4-hinge plate; 5-clamping end; 6-clamping groove; 7-connecting rod; 8-fixing hole; 9-buffer pad. Detailed Implementation
[0024] The following is a more detailed description of a tooling fixture for removing probes according to the present invention, with reference to the accompanying drawings, which illustrate preferred embodiments of the present invention. It should be understood that those skilled in the art can modify the present invention described herein while still achieving its advantageous effects. Therefore, the following description should be understood as being broadly known to those skilled in the art and is not intended to limit the present invention.
[0025] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0026] The present invention will be described in more detail below by way of example with reference to the accompanying drawings. The advantages and features of the present invention will become clearer as will be explained below. It should be noted that the drawings are in a very simplified form and use non-precise proportions, and are only used to facilitate and clarify the illustration of the embodiments of the present invention.
[0027] This embodiment provides a tooling fixture for removing probes. Please refer to [reference needed]. Figure 1 It includes: a clamping part and a hand-held part 3;
[0028] One end of each of the two clamping parts is rotatably connected together by a connecting rod 7, and the other end of each clamping part is provided with a plurality of clamping grooves 6; the two ends of the hand-held part 3 are respectively hinged to the two clamping parts, and one side extends movably to the connecting rod 7.
[0029] Specifically, in this embodiment, the two clamping parts form a certain angle, thus constituting a basic structure similar to pliers. The top ends of the two supports 1 are connected by a connecting rod 7, making the entire tooling fixture structure more stable and less prone to twisting or deformation when removing the probe. One end of the clamping parts is connected to each other as a hinge point, which is the fulcrum for the movement of the entire fixture. A handheld part 3 is provided between the clamping parts for the operator to control the fixture. The other end of the clamping parts is provided with several clamping grooves 6 for direct contact and clamping of the working part of the probe.
[0030] Utilizing the lever principle, when the handle 3 moves upward, a small input force can be generated to achieve a large clamping force. Multiple clamping slots 6 can achieve batch clamping.
[0031] For further details, please refer to... Figure 3 and Figure 4 Each of the clamping parts includes two brackets 1 and a clamping end 5 located at one end of the bracket. The clamping end 5 connects the two brackets 1. Each of the other ends of the brackets 1 has a through hole at its top. The connecting rod 7 passes through the through hole and is movably and fixedly connected to the two brackets 1. The clamping groove 6 is placed on the clamping end 5.
[0032] Specifically, after fixing the clamping end 5, the distance between the two supports 1 remains constant, improving operational accuracy. The clamping end 5 can be snapped onto the support 1 or fixed in other ways, such as with bolts. The fixing effect of the connecting rod 7 allows the operator to apply force more confidently when removing the probe, reducing safety hazards caused by the displacement of the support 1. If the connecting rod 7 or the support 1 becomes worn, the entire tooling fixture can be maintained by replacing the connecting rod 7 or the individual support 1, without replacing the entire fixture, thus reducing maintenance costs. The addition of the connecting rod 7 makes the force distribution of the entire fixture more even, reducing local stress concentration and extending the service life of the fixture.
[0033] Furthermore, the handheld part 3 is arranged parallel to the clamping end 5, and both ends are movably connected to the bracket 1 through a hinge structure.
[0034] Please refer to Figure 1 The handgrip 3 (the part held by the hand) is positioned parallel to the clamping end 5, allowing the operator to maintain a stable grip during use. Both ends of the handgrip 3 are connected to the bracket 1 via hinged structures (such as hinges or similar movable connecting parts). This connection method allows the handgrip 3 to move vertically, moving the clamping ends 5 of the two brackets 1 closer together.
[0035] Furthermore, the hinge structure includes two hinge pieces 4, please refer to... Figure 6One end of each of the two hinge pieces 4 is fixed to one end of the handheld part 3 via a pivot, and the other end is fixedly connected to the hinge seat on the bracket 1.
[0036] Furthermore, the upper end of the handheld part 3 is provided with a piston rod 2, which is threadedly connected to the connecting rod 7.
[0037] Furthermore, when the handheld part 3 moves upward, the hinge piece 4 causes the bracket 1 to move closer to each other, and a closed clamping space for clamping the probe is formed between the two clamping grooves 6.
[0038] First, a pivot is set at one end of the handheld part 3, and one end of each of the two hinge pieces 4 is fixed to this pivot. The other end of the hinge pieces 4 is fixedly connected to the hinge seats on the two supports 1 respectively. This structure forms a stable triangular force-bearing structure, ensuring the stability of the handheld part 3 during movement.
[0039] Please refer to Figure 4 and Figure 5 A piston rod 2 is provided at the upper end of the handheld part 3, and this piston rod 2 is connected to the connecting rod 7 through a fixing bracket. The detailed view at point A shows the connection method between the piston rod 2 and the connecting rod 7, namely, a threaded connection. Those skilled in the art can also connect the two in other ways, such as integral molding. The setting of the piston rod 2 provides vertical guidance, making the handheld part 3 more stable when moving up and down, while the fixing bracket ensures the reliability of the connection between the piston rod 2 and the connecting rod 7. When the operator holds the handheld part 3 and moves it upward, the two supports 1 are driven to gradually move towards the middle through the transmission action of the hinge plate 4. This movement eventually causes the clamping grooves 6 at the ends of the supports 1 to move relative to each other, forming a closed clamping space, thereby firmly clamping the probe. This transmission method ensures sufficient clamping force and makes the clamping action smooth and controllable.
[0040] Furthermore, the handheld part 3 is provided with an arc-shaped groove for finger gripping.
[0041] The curved groove is designed to conform to the curvature of the fingers, matching the gripping motion of the human hand. The main function of the groove is to provide a gripping position for the fingers, allowing the operator to hold the handpiece 3 more comfortably and securely. The curved groove conforms to the natural curvature of the hand, reducing hand fatigue during prolonged use. Fingers can be more firmly embedded in the groove, reducing the possibility of the handpiece 3 slipping during operation and improving operational precision.
[0042] For further details, please refer to... Figure 1 The clamping end 5 is detachably connected to the bracket 1 by bolts.
[0043] The detachable design allows the clamping end 5 to be adjusted or replaced according to different usage needs, increasing the tool's applicability and flexibility. In this embodiment, the clamping end 5 is provided with a fixing hole 8, so the clamping end 5 can be replaced through this fixing hole 8. Because it is detachable, the clamping end 5 and the bracket 1 can be easily separated during maintenance or repair, facilitating the inspection and replacement of damaged parts. When the clamping end 5 is damaged, only the clamping end 5 needs to be replaced instead of the entire tool, thus saving costs. Those skilled in the art can replace the clamping end 5 as needed, for example, replacing it with a clamping end 5 that only includes one clamping groove 6, or a clamping end 5 with a larger clamping groove 6; this embodiment is not limited to this.
[0044] For further details, please refer to... Figure 2 When the probe is clamped, it is placed between the buffer pads 9 of the two clamping slots 6. At this time, both sides of the probe are in contact with the buffer pads 9, which are used to prevent the probe from being damaged during clamping.
[0045] During clamping, the probe may be subjected to direct pressure from the clamping end. Without the buffer pad 9, this pressure could cause the probe to deform, scratch, or break. The buffer pad 9 absorbs and disperses this pressure, thus protecting the probe from damage. The buffer pad 9 helps ensure that the pressure on the probe is evenly distributed during clamping, which helps improve clamping stability and accuracy. In some operations, the probe may be subjected to vibration. The buffer pad 9 can absorb some of the vibration, reducing its impact on the probe. The addition of the buffer pad 9 allows the clamping end 5 to be fine-tuned according to different probe sizes and shapes to achieve optimal clamping performance. By reducing probe wear and damage, the buffer pad 9 helps extend the probe's lifespan.
[0046] Furthermore, the clamping groove 6 is a semi-circular groove.
[0047] In this embodiment, the semi-circular groove design can well accommodate circular or near-circular probes. Because the curvature of the semi-circular groove matches the curvature of the circular probe, it provides a more uniform and stable clamping force. Simultaneously, the simple structure of the semi-circular groove makes the placement and positioning of the probe more intuitive and convenient. The operator can easily place the probe into the groove and ensure it is in the correct position. Compared to straight grooves or other shaped grooves, the semi-circular groove provides a larger contact area, which helps to disperse the pressure of the probe on the groove, reducing local stress concentration and thus lowering the risk of probe damage. However, those skilled in the art can also choose other shaped grooves, such as U-shaped or rectangular grooves, or replace the groove with one of the same shape depending on the shape of the probe.
[0048] In summary, this embodiment achieves a simple structure and single-handed operation through a V-shaped bracket structure and a reasonable arrangement of the handheld and clamping parts. The through-hole at the top of the bracket, connected by a connecting rod, ensures the stability of the bracket's rotation and ease of assembly and maintenance. The handheld part, parallel to the clamping end and featuring a double-end hinge design, not only makes operation more ergonomic but also achieves stable and reliable clamping action through the transmission combination of the hinge plate and piston rod. Furthermore, the arc-shaped groove for finger gripping improves operational comfort, the detachable clamping end facilitates replacement and maintenance, and the protective function of the buffer pad and the matching design of the semi-circular groove together constitute a probe extraction fixture that is easy to operate, reliable in clamping, and has a long service life.
[0049] The above-described specific examples are for illustrative purposes only and are not intended to limit the scope of this invention. Those skilled in the art to which this invention pertains can make various simple deductions, modifications, or substitutions based on the concept of this invention.
Claims
1. A tooling fixture for removing a probe, characterized in that, include: Clamping part and hand-held part; One end of each of the two clamping parts is rotatably connected together by a connecting rod, and the other end of each clamping part is provided with several clamping grooves; both ends of the hand-held part are movably connected to the two clamping parts respectively, and one side extends movably to the connecting rod.
2. The tooling fixture of claim 1, wherein, Each of the clamping parts includes two brackets and a clamping end disposed at one end of the brackets, the clamping end being connected to the two brackets; The other end of the bracket is provided with a through hole, through which the connecting rod passes and movably connects the two brackets; the clamping groove is placed on the clamping end.
3. The tooling fixture of claim 2, wherein, The handheld part is arranged parallel to the connecting rod, and its two ends are movably connected to the bracket through a hinge structure.
4. The tooling fixture of claim 3, wherein, The hinge structure includes two hinge pieces. One end of each hinge piece is fixed to one end of the hand-held part via a pivot, and the other end is fixedly connected to the hinge seat on the bracket.
5. The tooling fixture of claim 4, wherein, A piston rod is provided on one side of the handheld part, and the piston rod is threadedly connected to the connecting rod.
6. The tooling fixture of claim 5, wherein, When the hand-held part moves upward, the hinge plate causes the clamping parts to move closer to each other, and a clamping space for clamping the probe is formed between the clamping grooves of the two clamping parts.
7. The tooling fixture of claim 6, wherein, The clamping groove is provided with a buffer pad. When the probe is clamped, the probe is placed between the buffer pads of the two clamping grooves.
8. The tooling fixture of claim 2 wherein, The clamping end is detachably connected to the bracket.
9. The tooling fixture of claim 1 wherein, The handheld part is provided with an arc-shaped groove for finger gripping.
10. The tooling fixture of claim 1 wherein, The clamping groove is a semi-circular groove.