Ceramic tableware forming device
By introducing scrapers and stepper motors into the ceramic tableware forming device, the problem of clay adhesion to the rolling head was solved, achieving efficient and stable ceramic tableware forming, and improving the yield rate and work efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGXI DAODUN CERAMICS LTD CO
- Filing Date
- 2025-05-12
- Publication Date
- 2026-04-17
AI Technical Summary
When using traditional roll forming machines to roll ceramic tableware, clay tends to adhere to the surface of the rolling head, affecting the yield and work efficiency. Furthermore, the forming operation is discontinuous, resulting in long waiting times.
A ceramic tableware forming device with scraper and moving frame is used. After the rolling head is rolled by electric cylinder, the scraper removes the clay from the surface of the rolling head. The stepper motor drives multiple forming molds to rotate synchronously to realize the feeding and taking out of the clay.
It improved the yield rate and work efficiency of ceramic tableware, reduced waiting time, and enhanced the stability and continuity of operation.
Smart Images

Figure CN224130075U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ceramic tableware production technology, and more specifically, to a ceramic tableware forming device. Background Technology
[0002] The traditional concept of ceramics refers to all man-made industrial products made from inorganic materials such as clay, ranging from the coarsest earthenware to the finest porcelain. Its main raw materials are silicate minerals from nature (such as clay and quartz). It belongs to the silicate industry, along with glass, cement, and refractory materials. Ceramic tableware refers to tableware made from ceramics and is one of the most widely used household items.
[0003] Ceramic tableware requires the use of a rolling mill for rolling. Traditional rolling mills use a motor-driven rolling head to roll the clay in the forming mold. Since the clay is in a flexible state at this time, it inevitably sticks to the surface of the rolling head, resulting in a rough surface that affects the next rolling process, thus affecting the yield rate and work efficiency. At the same time, the rolling process cannot be carried out simultaneously when taking out and putting in tableware, resulting in a long waiting time, which also affects the continuity and efficiency of the work. Further improvements can be made. Utility Model Content
[0004] (a) Technical problems to be solved
[0005] In view of the shortcomings of the prior art, this utility model provides a ceramic tableware forming device, which has the advantage of improving work efficiency and thus solving the problems in the background art.
[0006] (II) Technical Solution
[0007] To achieve the aforementioned advantages of improved work efficiency, the specific technical solution adopted by this utility model is as follows: a ceramic tableware forming device, including a base box and a top frame. The top frame is fixedly installed on the top surface of the base box, and a first electric cylinder is fixedly installed on the top surface of the top frame. A lifting frame is fixedly installed on the bottom surface of the moving rod of the first electric cylinder. A drive motor is fixedly installed inside the lifting frame, and a rolling head is installed at the output end of the drive motor. A stepper motor is fixedly installed inside the base box, and a turntable is installed at the output end of the stepper motor. A forming mold is rotatably connected to the top surface of the turntable through a rotating connecting seat. A support plate is fixedly installed on the inner side of the top frame, and a second electric cylinder is fixedly installed on one side surface of the support plate. A moving frame is fixedly connected to the other end of the moving rod of the second electric cylinder. A scraper is fixedly installed on the inner side of the moving frame through a mounting bracket.
[0008] Furthermore, the forming molds are distributed in multiple sets at equal angles along the central axis of the turntable, and the forming molds are arranged coaxially with the rotating connecting seat.
[0009] Furthermore, the turntable is arranged coaxially with the stepper motor, and the stepping angle of the stepper motor is equal to the included angle of the forming mold.
[0010] Furthermore, the scraper has an arc-shaped structure, and the outline dimensions of the scraper are adapted to the outline dimensions of the rolling head.
[0011] Furthermore, the projected area of the movable frame is larger than the projected area of the rolling head, and the movable frame adopts an L-shaped structure.
[0012] Furthermore, the vertical central axis of the forming mold passes through the vertical central axis of the rolling head.
[0013] Furthermore, a guide rod is fixedly installed on the top surface of the lifting frame, and the guide rod passes through the top frame and is slidably connected to the top frame.
[0014] (III) Beneficial Effects
[0015] Compared with the prior art, the present invention provides a ceramic tableware forming device, which has the following beneficial effects:
[0016] (1) This utility model is equipped with a scraper and a moving frame. When forming ceramic tableware, the first electric cylinder drives the rolling head to move down, and the drive motor drives the rolling head to rotate, rolling the clay inside the forming mold. After the rolling is completed, the first electric cylinder shortens and pulls the rolling head back to its original position. The second electric cylinder extends and pushes the moving frame and scraper to move, pushing the scraper to abut against the surface of the rolling head. As the rolling head continues to rotate, the scraper scrapes off the clay on the surface of the rolling head, avoiding affecting subsequent rolling operations, improving the stability and yield of the work, and improving work efficiency.
[0017] (2) This utility model is equipped with a stepper motor and a turntable. The top surface of the molding mold is rotatably connected to multiple molding molds through a rotating connecting seat. When one molding mold is performing molding work, the worker can put the clay into other molding molds and clean the clay residue inside the remaining molding molds. At the same time, the ceramic tableware blanks can also be taken out simultaneously, reducing the waiting time and improving the work efficiency. The stepper motor drives the turntable and molding mold to rotate at the same angle, which is convenient for positioning and further improves the work efficiency. Attached Figure Description
[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1This is a schematic diagram of the internal structure of a ceramic tableware forming device according to an embodiment of the present utility model;
[0020] Figure 2 This is a front view of a ceramic tableware forming apparatus according to an embodiment of the present utility model;
[0021] Figure 3 This is a schematic diagram of the installation of the molding die according to an embodiment of the present utility model;
[0022] Figure 4 This is a schematic diagram of the installation of the scraper according to an embodiment of the present utility model.
[0023] In the picture:
[0024] 1. Base box; 2. Top frame; 3. First electric cylinder; 4. Guide rod; 5. Lifting frame; 6. Drive motor; 7. Rolling head; 8. Support plate; 9. Second electric cylinder; 10. Moving frame; 11. Scraper; 12. Stepper motor; 13. Turntable; 14. Forming mold; 15. Rotary connecting seat; 16. Mounting frame. Detailed Implementation
[0025] To further illustrate the various embodiments, the present invention provides accompanying drawings, which are part of the disclosure of the present invention. These drawings are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, those skilled in the art should be able to understand other possible implementation methods and the advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are usually used to represent similar components.
[0026] According to an embodiment of the present invention, a ceramic tableware forming apparatus is provided.
[0027] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments, such as... Figure 1-4As shown, the ceramic tableware forming device according to an embodiment of the present invention includes a base box 1 and a top frame 2. The top frame 2 is fixedly installed on the top surface of the base box 1. The top frame 2 has an L-shaped structure, and a first electric cylinder 3 is fixedly installed on the top surface of the top frame 2. A lifting frame 5 is fixedly installed on the bottom surface of the moving rod of the first electric cylinder 3. A drive motor 6 is fixedly installed inside the lifting frame 5, and a rolling head 7 is installed at the output end of the drive motor 6. A stepper motor 12 is fixedly installed inside the base box 1, and a turntable 13 is installed at the output end of the stepper motor 12. A forming mold 14 is rotatably connected to the top surface of the turntable 13 through a rotating connecting seat 15. A support plate 8 is fixedly installed on the inner side of the top frame 2, and a second electric cylinder 9 is fixedly installed on one side surface of the support plate. The moving rod of the second electric cylinder 9... The other end is fixedly connected to a movable frame 10. A scraper 11 is fixedly installed on the inner side of the movable frame 10 via a mounting bracket 16. The scraper 11 is made of rubber to avoid damaging the rolling head 7. When forming ceramic tableware, the first electric cylinder 3 drives the rolling head 7 to move down, and the drive motor 6 drives the rolling head 7 to rotate, rolling the clay inside the forming mold 14. After the rolling is completed, the first electric cylinder 3 shortens and pulls the rolling head 7 back to its original position. The second electric cylinder 9 extends and pushes the movable frame 10 and the scraper 11 to move, pushing the scraper 11 to abut against the surface of the rolling head 7. As the rolling head 7 continues to rotate, the scraper 11 scrapes off the clay on the surface of the rolling head 7, avoiding affecting subsequent rolling operations, improving the stability and yield of the work, and increasing work efficiency.
[0028] In one embodiment, multiple sets of forming molds 14 are distributed at equal angles along the central axis of the turntable 13, and the forming molds 14 are arranged coaxially with the rotating connecting seat 15, which facilitates the rotation of the forming molds 14 during rolling.
[0029] In one embodiment, the turntable 13 and the stepper motor 12 are arranged coaxially, and the stepping angle of the stepper motor 12 is equal to the included angle of the forming mold 14. The top surface of the forming mold 14 is rotatably connected to multiple forming molds 14 through the rotating connecting seat 15. When one of the forming molds 14 is performing the forming work, the worker can put the clay into the other forming molds 14 and clean the clay remaining inside the other forming molds 14. At the same time, the ceramic tableware blanks can also be taken out simultaneously, reducing the waiting time and improving the work efficiency. The stepper motor 12 drives the turntable 13 and the forming mold 14 to rotate at the same angle, which facilitates positioning and further improves the work efficiency.
[0030] In one embodiment, the scraper 11 has an arc-shaped structure, and the outline size of the scraper 11 is adapted to the outline size of the roller head 7, thereby improving the efficiency of mud scraping and cleaning.
[0031] In one embodiment, the projected area of the movable frame 10 is larger than the projected area of the rolling head 7, and the movable frame 10 adopts an L-shaped structure to catch the scraped mud and prevent the mud from falling into the molding mold 14.
[0032] In one embodiment, the vertical central axis of the forming mold 14 passes through the vertical central axis of the rolling head 7, which facilitates the entry of the rolling head 7 into the forming mold 14 and makes positioning easier.
[0033] In one embodiment, a guide rod 4 is fixedly installed on the top surface of the lifting frame 5, and the guide rod 4 passes through the top frame 2 and is slidably connected to the top frame 2, thereby improving the stability of the lifting frame 5 in raising and lowering.
[0034] Working principle: During the forming of ceramic tableware, the first electric cylinder 3 drives the rolling head 7 to move downwards, and the drive motor 6 drives the rolling head 7 to rotate, rolling the clay inside the forming mold 14. After the rolling process is completed, the first electric cylinder 3 shortens, pulling the rolling head 7 back to its original position. The second electric cylinder 9 extends, pushing the moving frame 10 and the scraper 11 to move, pushing the scraper 11 to abut against the surface of the rolling head 7. As the rolling head 7 continues to rotate, the scraper 11 scrapes off the clay on the surface of the rolling head 7, avoiding affecting subsequent rolling operations and improving the stability and yield of the work. This improves work efficiency. At the same time, the top surface of the forming mold 14 is rotatably connected to multiple forming molds 14 through the rotating connecting seat 15. When one forming mold 14 is performing the forming work, the worker can put the clay into the other forming molds 14 and clean the clay residue inside the remaining forming molds 14. At the same time, the ceramic tableware blanks can also be taken out simultaneously, reducing the waiting time and improving work efficiency. The stepper motor 12 drives the turntable 13 and the forming mold 14 to rotate at the same angle, which facilitates positioning and further improves work efficiency.
[0035] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0036] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A ceramic tableware forming apparatus comprising a base box (1) and a top frame (2), characterized in that, The top surface of the base box (1) is fixedly mounted with a top frame (2), and the top surface of the top frame (2) is fixedly mounted with a first electric cylinder (3), and the bottom surface of the moving rod of the first electric cylinder (3) is fixedly mounted with a lifting frame (5). The lifting frame (5) is fixedly mounted with a drive motor (6), and the output end of the drive motor (6) is mounted with a rolling head (7). The base box (1) is fixedly mounted with a stepper motor (12), and the output end of the stepper motor (12) is mounted with a turntable (13). The top surface of the turntable (13) is rotatably connected to a forming mold (14) through a rotating connecting seat (15). The inner side of the top frame (2) is fixedly mounted with a support plate (8), and one side surface of the support plate is fixedly mounted with a second electric cylinder (9). The other end of the moving rod of the second electric cylinder (9) is fixedly connected with a moving frame (10). The inner side of the moving frame (10) is fixedly mounted with a scraper (11) through a mounting frame (16).
2. The ceramic tableware molding apparatus according to claim 1, wherein The forming mold (14) is distributed in multiple sets at equal angles along the central axis of the turntable (13), and the forming mold (14) is arranged coaxially with the rotating connecting seat (15).
3. The ceramic tableware molding apparatus according to claim 1, wherein The turntable (13) is arranged coaxially with the stepper motor (12), and the stepping angle of the stepper motor (12) is equal to the included angle of the forming mold (14).
4. The ceramic tableware molding apparatus according to claim 1, wherein The scraper (11) has an arc-shaped structure, and the outline dimensions of the scraper (11) are adapted to the outline dimensions of the rolling head (7).
5. The ceramic tableware molding apparatus according to claim 1, wherein The projected area of the movable frame (10) is larger than that of the rolling head (7), and the movable frame (10) adopts an L-shaped structure.
6. The ceramic tableware forming apparatus according to claim 1, characterized in that, The vertical center axis of the forming mold (14) passes through the vertical center axis of the rolling head (7).
7. The ceramic tableware molding apparatus according to claim 1, wherein The top surface of the lifting frame (5) is fixedly equipped with a guide rod (4), and the guide rod (4) passes through the top frame (2) and is slidably connected to the top frame (2).