Foaming ceramic material cutting device

Abstract

The utility model discloses a foaming ceramic material cutting device, and belongs to the technical field of foaming ceramic material cutting. The cutting device mainly comprises a rack, sliding rails are fixed to the two sides of the rack, sliding blocks are installed on the sliding rails in a sliding mode, the two cutting assemblies are symmetrically arranged on the rack, one cutting assembly is fixed to the end of the rack, the other cutting assembly is installed on the sliding blocks, each cutting assembly comprises a conveying part, and the conveying part is provided with a cross beam. A bearing of the conveying belt is installed on the cross beam, the conveying belt is used for conveying foaming ceramic materials, the cutting mechanism is installed on the side portion of the conveying part and comprises an installation frame, the installation frame is fixed to the bottom of the cross beam, and a cutter and a cutter bearing are installed on the top of the installation frame. According to the foamed ceramic material cutting device, the effect of cutting the two sides of the foamed ceramic material at the same time is achieved.

Description

Technical Field

[0001] This application relates to the field of foamed ceramic material cutting technology, specifically to a foamed ceramic material cutting device. Background Technology

[0002] Foamed ceramic material is a porous material, usually made by mixing ceramic powder and foaming agent. Its raw materials are waste, which is conducive to green and environmentally friendly development. Foamed ceramic is a ceramic material with high closed porosity, which has the characteristics of being lightweight, heat-insulating and sound-insulating. After the foamed ceramic is prepared, it needs to be cut into the required size using cutting equipment.

[0003] For example, the patent with publication number CN218365754U discloses a foamed ceramic die-cutting equipment that facilitates die-cutting mold replacement. The die-cutting equipment includes a base plate and two sets of support plates installed on the base plate. A horizontal plate suitable for vertical adjustment is provided between the two sets of support plates, and a cylinder is fixed on the top of the horizontal plate. The output end of the cylinder passes through the horizontal bar and is connected to the cutting plate.

[0004] In the aforementioned patent, the die-cutting equipment mainly uses a cylinder to drive the cutting plate to move up and down to cut the edge of the foamed ceramic material. However, this cutting method can only cut one side of the foamed ceramic material. After one side of the foamed ceramic material is cut, the cutting position on the other side needs to be measured and marked. Only after the cutting is completed can the required size of the foamed ceramic material be obtained. This method is inconvenient and reduces the cutting efficiency. Therefore, it is necessary to provide a foamed ceramic material cutting device to solve the above problems.

[0005] It should be noted that the information disclosed in this background section is only for understanding the background technology of this application concept, and therefore may include information that does not constitute prior art. Summary of the Invention

[0006] Based on the aforementioned problems in the existing technology, the problem to be solved by this application is to provide a foamed ceramic material cutting device that achieves the effect of simultaneously cutting foamed ceramic materials on both sides.

[0007] The technical solution adopted by this application to solve its technical problem is: a foamed ceramic material cutting device, including a frame, slide rails fixed on both sides of the frame, sliders slidably mounted on the slide rails, two sets of cutting components symmetrically arranged on the frame, one set of cutting components fixed to the end of the frame, and the other set of cutting components mounted on the sliders, the cutting components including a conveying part having a crossbeam and a belt conveying structure disposed in the crossbeam, the belt conveying structure having a conveyor belt for conveying foamed ceramic material, a cutting mechanism mounted on the side of the conveying part, the cutting mechanism including a mounting frame fixed to the bottom of the crossbeam, a cutter bearing mounted on the top of the mounting frame, and the slider being adapted to drive one set of cutting components toward or away from the other set of cutting components, and to simultaneously cut the foamed ceramic material on both sides under the action of the cutter.

[0008] Furthermore, one set of crossbeams is fixed to the end of the frame, and another set of crossbeams is installed on the slider. The bearings at both ends of the crossbeams are equipped with pulleys, which are located at both ends of the conveyor belt. The bearings on the frame are equipped with drive shafts, which are connected to the pulleys at the ends of the two sets of conveyor belts.

[0009] Furthermore, a brake shaft is fixed on the frame, and a brake part is installed at the bottom of the crossbeam mounted on the slider. The brake part is close to the brake shaft. The brake part includes a fixed frame fixed to the bottom of the crossbeam and a pressure plate hinged to the end of the fixed frame. A brake spring is provided between the pressure plate and the fixed frame. A brake pad close to the brake shaft is provided on the pressure plate.

[0010] Furthermore, a first motor is mounted on the mounting frame, and the output end of the first motor is connected to the end of the cutter by a belt drive structure.

[0011] Furthermore, a limiting part is installed on the mounting frame. The limiting part includes a vertical plate fixed to the mounting frame and a connecting frame slidably installed on the vertical plate. At least two sets of pressure rollers are mounted on the bearings of the connecting frame, and the pressure rollers are evenly arranged along the setting direction of the conveyor belt.

[0012] Furthermore, a limiting groove is provided on the upright plate, and two sets of bolts are threaded to the end of the connecting frame. The bolts pass through the limiting groove and are suitable for pressing the upright plate to fix the position of the connecting frame.

[0013] The beneficial effects of this application are: the foamed ceramic material cutting device provided by this application can simultaneously cut both sides of the foamed ceramic material through the cutting blades of two sets of cutting components, and with the cooperation of the slider and the slide rail, one set of cutting components is driven to move closer to or away from the other set of cutting components, thereby achieving the purpose of cutting foamed ceramic materials of different lengths, thus achieving the effect of simultaneous cutting of foamed ceramic materials on both sides.

[0014] In addition to the purposes, features, and advantages described above, this application has other purposes, features, and advantages. A further detailed description of this application will be provided below with reference to the figures. Attached Figure Description

[0015] The accompanying drawings, which form part of this application, are used to provide a further understanding of this application. The illustrative embodiments and descriptions of this application are used to explain this application and do not constitute an undue limitation of this application. In the drawings:

[0016] Figure 1 This is an overall schematic diagram of a foamed ceramic material cutting device according to this application;

[0017] Figure 2 for Figure 1 Side view of the mid-frame;

[0018] Figure 3 for Figure 2 Enlarged view of point A in the middle;

[0019] The following are the labeling elements in the figure:

[0020] 1. Frame; 11. Slide rail; 12. Slider; 13. Drive shaft; 14. Brake shaft; 2. Cutting mechanism; 21. Mounting frame; 22. First motor; 23. Cutting blade; 3. Conveying part; 31. Crossbeam; 32. Conveyor belt; 4. Limiting part; 41. Vertical plate; 411. Limiting groove; 42. Connecting frame; 43. Pressure roller; 5. Braking part; 51. Pressure plate; 52. Brake pad; 53. Fixing frame. Detailed Implementation

[0021] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.

[0022] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.

[0023] like Figure 1As shown, this application provides a foamed ceramic material cutting device, including a frame 1 and slide rails 11 installed on both sides of the frame 1. Both sets of slide rails 11 are slidably mounted with sliders 12, wherein the two sets of sliders 12 are symmetrically arranged. The sliders 12 are adapted to move on the slide rails 11 under the action of an external driving force. The external driving force can be a cylinder or a screw drive structure, which will not be described in detail here.

[0024] Two sets of cutting components are provided on the frame 1. The cutting components include a conveying section 3 and a cutting mechanism 2 installed on the side of the conveying section 3. The conveying section 3 is used to convey the foamed ceramic material, and the cutting mechanism 2 performs cutting operations on the foamed ceramic material conveyed by the conveying section 3.

[0025] The conveying unit 3 includes a crossbeam 31, which has an installation groove (not shown in the figure). A belt conveyor structure is installed in the installation groove of the crossbeam 31. The belt conveyor structure consists of a conveyor belt 32 and two sets of pulleys (not shown in the figure) located at both ends of the conveyor belt 32. The two sets of pulley bearings are installed on both ends of the installation groove of the crossbeam 31. The conveyor belt 32 extends out of the installation groove of the crossbeam 31. The conveyor belt 32 is adapted to rotate in the crossbeam 31 by the drive of the two sets of pulleys. The conveying unit 3 is in the prior art and will not be described in detail here.

[0026] The cutting mechanism 2 includes a mounting frame 21 fixed to the bottom of the crossbeam 31 and a cutter 23 with bearings mounted on the mounting frame 21. A first motor 22 is mounted on the mounting frame 21, and a belt drive structure is connected between the output end of the first motor 22 and the end of the cutter 23. Thus, under the drive of the first motor 22, the cutter 23 is rotated through the belt drive structure to cut the end of the foamed ceramic material.

[0027] Wherein: the cutter 23 is located on one side of the conveyor belt 32, and the end of the conveyor belt 32 away from the cutter 23 is the inlet end of the foamed ceramic, and the end of the conveyor belt 32 close to the cutter 23 is the outlet end;

[0028] Meanwhile, a limiting part 4 is also installed on the mounting frame 21. The limiting part 4 is used to limit and hold the foamed ceramic material on the conveyor belt 32. The limiting part 4 includes a vertical plate 41 fixed on the mounting frame 21 and a connecting frame 42 slidably installed on the vertical plate 41. A limiting groove 411 is opened on the vertical plate 41, and at least two sets of bolts are threaded to the end of the connecting frame 42. The bolts pass through the limiting groove 411. When it is necessary to fix the position of the connecting frame 42, the bolts are tightened so that the bolts press against the vertical plate 41, thereby positioning the connecting frame 42.

[0029] At least two sets of pressure rollers 43 are mounted on the bearings of the connecting frame 42 (e.g., ...). Figure 2As shown in the figure, the pressure rollers 43 are evenly arranged along the setting direction of the conveyor belt 32. When the connecting frame 42 moves toward the conveyor belt 32, the pressure rollers 43 move closer to the foamed ceramic material on the conveyor belt 32 and press and limit the foamed ceramic material to fix it.

[0030] Among them: two sets of cutting components are arranged symmetrically to each other. One set of cutting components is fixedly installed at the end of the frame 1, and is named the fixed cutting component. The other set of cutting components is fixedly installed on the slider 12, and is named the moving cutting component.

[0031] The crossbeam 31 of the fixed cutting component is fixedly installed at the end of the frame 1. The crossbeam 31 of the adjustable cutting component is installed on the slider 12. A drive shaft 13 is mounted on the frame 1. The drive shaft 13 is connected to the pulleys at the discharge end of the two sets of conveyor belts 32. At the same time, the drive shaft 13 is connected to a second motor (not shown in the figure) so that the drive shaft 13 can be driven to rotate through the second motor, thereby making the conveyor belts 32 of the two sets of conveying parts 3 rotate synchronously and realize the conveying of foamed ceramic materials.

[0032] When it is necessary to cut the foamed ceramic material, the foamed ceramic material is placed at the feed end of the two sets of conveyor belts 32, and the position of the connecting frame 42 is adjusted so that the pressure roller 43 limits and holds the foamed ceramic material. At the same time, the external driving force drives the slider 12 to move on the slide rail 11 to adjust the distance between the moving cutting component and the fixed cutting component. After the adjustment is completed, the second motor drives the drive shaft 13 to rotate, which in turn drives the conveyor belt 32 to rotate, so as to bring the foamed ceramic material closer to the cutter 23, thereby realizing the simultaneous cutting of both sides of the foamed ceramic material.

[0033] like Figures 2-3 As shown, a brake shaft 14 is also fixed on the frame 1. A brake part 5 is provided below the crossbeam 31 of the moving cutting assembly, and the brake part 5 is located directly above the brake shaft 14. The brake part 5 includes a fixing frame 53 fixed below the crossbeam 31 (which is a component of the moving cutting assembly) and a pressure plate 51 hinged to the end of the fixing frame 53. A brake spring (not shown in the figure) is provided between the pressure plate 51 and the fixing frame 53. At the same time, a brake pad 52 close to the brake shaft 14 is provided on the pressure plate 51. The brake part 5 is a universal wheel brake pad in the prior art. For details, please refer to the patent with publication number CN210011555U.

[0034] In summary, the cutters 23 of the two sets of cutting components simultaneously cut both sides of the foamed ceramic material. With the cooperation of the slider 12 and the slide rail 11, one set of cutting components moves closer to or further away from the other set of cutting components, thereby achieving the purpose of cutting foamed ceramic materials of different lengths and thus achieving the effect of simultaneous cutting of foamed ceramic materials on both sides.

[0035] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A cutting device for foamed ceramic materials, comprising: A frame (1) is provided, with slide rails (11) fixed on both sides of the frame (1), and sliders (12) are slidably mounted on the slide rails (11). Two sets of cutting components are symmetrically arranged on the frame (1), one set of cutting components is fixed to the end of the frame (1), and the other set of cutting components is installed on the slider (12). The cutting components include: The conveying section (3) has a crossbeam (31) and a belt conveying structure disposed in the crossbeam (31), the belt conveying structure having a conveyor belt (32) for conveying foamed ceramic materials; A cutting mechanism (2) is mounted on the side of the conveying unit (3), and the cutting mechanism (2) includes: Mounting bracket (21), which is fixed to the bottom of the crossbeam (31); A cutter (23) is mounted on the top of the mounting bracket (21); Wherein: the slider (12) is adapted to drive one set of the cutting components toward or away from another set of the cutting components, and to cut the foamed ceramic material on both sides simultaneously under the action of the cutter (23).

2. The foamed ceramic material cutting device according to claim 1, characterized in that: One set of the crossbeams (31) is fixed to the end of the frame (1), and another set of the crossbeams (31) is mounted on the slider (12); The beam (31) has pulleys installed at both ends of the bearings. The pulleys are located at both ends of the conveyor belt (32). The frame (1) has a drive shaft (13) installed on the bearings. The drive shaft (13) is connected to the pulleys at the ends of the two sets of the conveyor belt (32).

3. A foamed ceramic material cutting device according to claim 2, wherein: A brake shaft (14) is also fixed on the frame (1), and a brake part (5) is installed at the bottom of the crossbeam (31) mounted on the slider (12), and the brake part (5) is close to the brake shaft (14). The braking part (5) includes a fixing frame (53) fixed to the bottom of the crossbeam (31) and a pressure plate (51) hinged to the end of the fixing frame (53). A braking spring is provided between the pressure plate (51) and the fixing frame (53). A brake pad (52) close to the brake shaft (14) is provided on the pressure plate (51).

4. The foamed ceramic material cutting device of claim 2, wherein: The mounting bracket (21) is equipped with a first motor (22), and the output end of the first motor (22) is connected to the end of the cutter (23) by a belt drive structure.

5. A foamed ceramic material cutting device according to claim 4, wherein: The mounting frame (21) is equipped with a limiting part (4), which includes a vertical plate (41) fixed to the mounting frame (21) and a connecting frame (42) slidably mounted on the vertical plate (41). At least two sets of pressure rollers (43) are mounted on the bearings of the connecting frame (42), and the pressure rollers (43) are evenly arranged along the setting direction of the conveyor belt (32).

6. A foamed ceramic material cutting device according to claim 5, wherein: The vertical plate (41) has a limiting groove (411), and the end of the connecting frame (42) is threaded with two sets of bolts. The bolts pass through the limiting groove (411) and are adapted to press the vertical plate (41) to fix the position of the connecting frame (42).

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