Waste recovery device of film processing equipment
The film waste is melted and cooled into blocks by pushing the pusher plate with a cylinder. The cylinder and filter plate work together to push the block out, which solves the problem of film waste getting stuck and improves recycling efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SUZHOU XINQIPU NEW MATERIALS TECHNOLOGY CO LTD
- Filing Date
- 2025-05-22
- Publication Date
- 2026-04-17
AI Technical Summary
Film waste is prone to getting stuck when it enters the equipment, resulting in low recycling efficiency and requiring manual intervention.
The waste material is pushed into the conical cylinder by a combination of a cylinder and a pusher plate. The waste material is melted by a heating ring and then cooled by a water tank and a filter screen. The melted block is then pushed out by a combination of a cylinder and a filter plate.
It effectively solves the problem of film waste getting stuck in the equipment, improves recycling efficiency, and reduces the difficulty of manual intervention.
Smart Images

Figure CN224130227U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of thin film processing technology, and in particular to a waste recycling device for thin film processing equipment. Background Technology
[0002] Thin film processing refers to the manufacture of thin film materials through various processes and subsequent processing to achieve specific functions and forms. Thin film materials are widely used in modern industry, especially in packaging, electronics, optics, medicine, construction and other fields. There are many different processing technologies for thin films. The specific process and method depend on the properties of the materials used and the application requirements of the final product. Waste is generated during the processing of thin films. Recycling equipment is required to recycle the waste.
[0003] Existing waste recycling devices include a housing with a base at its bottom, a hinged cover at the feed inlet, an inner cylinder inside the housing with a discharge port at its bottom, a retractable recycling drawer below the discharge port, and a recycling box placed inside the drawer. Several heating plates are installed on the bottom inner wall of the housing. This device can collect cut edges and waste materials into the recycling box of the recycling drawer, and the heating plates melt the waste into a molten state, making it easy to pack and store, thus solving the problem of mess and waste caused by traditional indiscriminate disposal.
[0004] However, in actual use, when waste enters the equipment, the film waste is easily stuck inside due to its stretchability and cannot fall directly into the recycling box. It often requires manual pushing of the film to ensure normal recycling, resulting in low waste recycling efficiency, which needs to be improved. Utility Model Content
[0005] To address the problem of film waste easily getting stuck inside the equipment, this application provides a waste recycling device for film processing equipment.
[0006] The waste recycling device for thin film processing equipment provided in this application adopts the following technical solution:
[0007] A waste recycling device for thin film processing equipment includes a water tank and a recycling mechanism. A control panel is fixedly installed on the upper surface of the water tank, and a discharge port is opened on the right side of the water tank. The recycling mechanism is located above the water tank and includes a cylinder installed on the upper surface of the water tank. A feed port is opened on the left side of the cylinder. A first cylinder is fixedly embedded in the upper surface of the cylinder. A push plate is fixedly installed at the telescopic end of the first cylinder. A vertical rod is fixedly installed on the bottom surface of the push plate. A conical plug is fixedly installed at the bottom end of the vertical rod. A conical cylinder is fixedly installed on the bottom surface of the cylinder. A heating ring is fixedly installed on the outer surface of the conical cylinder. A second cylinder is fixedly installed on the upper surface of the water tank. A frame is fixedly installed at the telescopic end of the second cylinder. Two sets of support rods are fixedly installed on the bottom surface of the frame. A filter plate is fixedly installed at the bottom ends of the two sets of support rods.
[0008] By adopting the above technical solution, the combination of a first cylinder and a pusher plate allows the pusher plate to move the waste material downwards into the conical cylinder. Simultaneously, a conical plug seals the conical cylinder. Furthermore, a heating ring melts the waste material inside the conical cylinder. The combination of a water tank and a filter screen allows for rapid cooling of the molten solution after it is discharged from the conical cylinder, causing it to solidify into blocks. The combination of a second cylinder, frame, support rod, and filter plate allows the filter plate to push the solution blocks upwards, enabling them to be discharged through the outlet. This effectively solves the problem of the membrane easily getting stuck inside the equipment and facilitates the discharge of the melted membrane solution blocks, reducing the difficulty of removal and improving recycling efficiency.
[0009] Optionally, a set of support plates is provided below the filter plate, and the front and back of each support plate are fixedly installed to the inner wall of the water tank.
[0010] By adopting the above technical solution, the support plate can support the filter plate and prevent the filter plate from loosening after long-term use.
[0011] Optionally, a water inlet pipe is fixedly connected to the left side of the water tank, and a control valve is fixedly connected to the left side of the water tank via a connecting pipe.
[0012] By adopting the above technical solution, the water inlet pipe and control valve can easily add water and discharge sewage, so as to facilitate water replacement.
[0013] Optionally, the upper surface of the frame has two sliding holes, and a sliding rod is slidably connected to the inner wall of each sliding hole. The top end of each sliding rod is fixedly installed to the inner top wall of the water tank, and a limit block is fixedly installed at the bottom end of each sliding rod.
[0014] By adopting the above technical solution, the sliding rod and sliding hole can limit the frame, making the frame more stable during up and down movement and preventing the frame from shaking.
[0015] Optionally, a sealing ring is fixedly installed on the upper surface of the push plate, and the outer surface of the sealing ring is in contact with the inner wall of the cylinder.
[0016] By adopting the above technical solution, the sealing ring can seal the gap between the cylinder and the push plate, reducing heat loss.
[0017] Optionally, a reinforcing ring is fixedly installed on the outer surface of the upright, and the upper surface of the reinforcing ring is fixedly installed on the bottom surface of the push plate.
[0018] By adopting the above technical solution, the reinforcing ring can strengthen the upright and prevent it from tilting.
[0019] Optionally, a guide frame is provided on the left side of the water tank, and the left side of the guide frame is fixedly installed on the right side of the water tank.
[0020] By adopting the above technical solution, the guide frame can guide the discharged waste blocks to facilitate their collection.
[0021] In summary, this application includes at least one of the following beneficial technical effects:
[0022] 1. By using a first cylinder and a pusher plate, the pusher plate can push the waste material downwards, moving it into the conical cylinder. At the same time, the conical plug seals the conical cylinder. In conjunction with the heating ring, the waste material inside the conical cylinder can be melted. Furthermore, by using a water tank and a filter screen, the molten liquid can be rapidly cooled after the membrane solution is discharged from the conical cylinder, causing the solution to solidify into blocks. By using a second cylinder, a frame, a support rod, and a filter plate, the filter plate can push the solution blocks upwards, allowing them to be discharged through the outlet. This effectively solves the problem of membranes easily getting stuck inside the equipment and facilitates the discharge of the melted membrane solution blocks, reducing the difficulty of removal and improving the recycling efficiency.
[0023] 2. When using the device, install it in the designated location, add water to the water tank through the inlet pipe until the water covers the filter plate, then put the waste film into the cylinder through the feed port. Immediately afterward, activate the heating ring and the first cylinder. The first cylinder pushes the push plate downward, allowing the push plate to push the waste film downward and into the conical cylinder. The heat generated by the heating ring heats the waste film, melting it. Then, control the first cylinder to reset, causing the push plate to move the upright rod and conical plug back to their original positions. After the conical plug moves upward, the bottom of the conical cylinder opens, allowing the melted waste film to drip into the water and quickly cool and solidify. Then, the second cylinder 204 retracts, moving the frame upward. The frame, through the support rod, moves the filter plate upward, causing the filter plate to push the waste film upward. Utilizing the inclined surface of the filter plate, the waste film can be separated from the water and discharged from the device through the outlet. The worker then collects the waste film. Attached Figure Description
[0024] Figure 1 This is a structural illustration of an embodiment of this application. Figure 1 A waste recycling device for thin film processing equipment.
[0025] Figure 2 This is a schematic diagram of the structure of the recycling mechanism in an embodiment of this application.
[0026] Figure 3 This is a schematic diagram of the conical cylinder and heating ring in an embodiment of this application.
[0027] Figure 4 This is a schematic diagram of the push plate, upright, and conical plug in an embodiment of this application.
[0028] Explanation of reference numerals in the attached drawings: 1. Water tank; 101. Control panel; 102. Discharge port; 2. Recycling mechanism; 201. Cylinder; 202. First cylinder; 203. Heating ring; 204. Second cylinder; 205. Frame; 206. Support rod; 207. Filter plate; 208. Conical cylinder; 209. Push plate; 210. Vertical rod; 211. Conical plug; 212. Feed inlet; 213. Sealing ring; 3. Water inlet pipe; 301. Control valve; 4. Guide frame; 5. Support plate; 6. Sliding hole; 601. Sliding rod; 602. Limiting block; 7. Reinforcing ring. Detailed Implementation
[0029] The following is in conjunction with the appendix Figure 1-4 This application will be described in further detail.
[0030] This application discloses a waste recycling device for thin film processing equipment. (Refer to...) Figure 1A waste recycling device for a thin film processing equipment includes a water tank 1, and a control panel 101 is fixedly installed on the upper surface of the water tank 1. A recycling mechanism 2 is provided on the water tank 1, and the recycling mechanism 2 includes a cylinder 201 installed on the upper surface of the water tank 1, and a first cylinder 202 is fixedly embedded on the upper surface of the cylinder 201.
[0031] Reference Figure 2 and Figure 4 A feed inlet 212 is provided on the left side of the cylinder 201. A push plate 209 is fixedly installed on the telescopic end of the first cylinder 202. A vertical rod 210 is fixedly installed on the bottom surface of the push plate 209, and a conical plug 211 is fixedly installed on the bottom end of the vertical rod 210. A sealing ring 213 is fixedly installed on the upper surface of the push plate 209. The outer surface of the sealing ring 213 contacts the inner wall of the cylinder 201. The sealing ring 213 can seal the gap between the cylinder 201 and the push plate 209, reducing heat loss. A reinforcing ring 7 is fixedly installed on the outer surface of the vertical rod 210. The upper surface of the reinforcing ring 7 is fixedly installed on the bottom surface of the push plate 209. The reinforcing ring 7 can reinforce the vertical rod 210 and prevent the vertical rod 210 from tilting.
[0032] Reference Figure 3 and Figure 4 A conical cylinder 208 is fixedly installed on the bottom surface of the cylinder 201, and a heating ring 203 is fixedly installed on the outer surface of the conical cylinder 208.
[0033] Reference Figure 2 and Figure 4 A second cylinder 204 is fixedly installed on the upper surface of the water tank 1. A frame 205 is fixedly installed on the telescopic end of the second cylinder 204. Two sets of support rods 206 are fixedly installed on the bottom surface of the frame 205. Two sliding holes 6 are opened on the upper surface of the frame 205. A sliding rod 601 is slidably connected to the inner wall of each sliding hole 6. The top of each sliding rod 601 is fixedly installed to the inner top wall of the water tank 1. A limit block 602 is fixedly installed at the bottom of each sliding rod 601. The frame 205 can be limited by the sliding rod 601 and the sliding hole 6, making the frame 205 more stable during up and down movement and preventing the frame 205 from shaking.
[0034] The bottom ends of the two sets of support rods 206 are fixedly installed with filter plates 207. A set of support plates 5 is provided below the filter plates 207. The front and back of each support plate 5 are fixedly installed with the inner wall of the water tank 1. The support plates 5 can support the filter plates 207 and prevent the filter plates 207 from loosening after long-term use.
[0035] Reference Figure 1 and Figure 2A water inlet pipe 3 is fixedly connected to the left side of water tank 1, and a control valve 301 is also fixedly connected to the left side of water tank 1 via a connecting pipe. Water can be easily added and wastewater can be discharged through the water inlet pipe 3 and control valve 301 for water replacement. A discharge port 102 is provided on the right side of water tank 1, and a guide frame 4 is provided on the left side of water tank 1. The left side of the guide frame 4 is fixedly installed to the right side of water tank 1. The guide frame 4 can guide the discharged waste blocks for collection.
[0036] The implementation principle of a waste recycling device for a thin film processing equipment according to an embodiment of this application is as follows: During use, the device is installed in a designated location. Water is added to the water tank 1 through the inlet pipe 3, ensuring the water level covers the filter plate 207. Then, thin film waste is placed into the cylinder 201 through the feed inlet 212. Immediately afterwards, the heating ring 203 and the first cylinder 202 are activated. The first cylinder 202 pushes the push plate 209 downwards, allowing the push plate 209 to push the thin film waste downwards, causing it to enter the conical cylinder 208. The heat generated by the heating ring 203 heats the thin film waste, causing it to melt. Then, the first cylinder 202... When cylinder 202 is reset, push plate 209 drives upright rod 210 and conical plug 211 to reset. After conical plug 211 moves upward, bottom of conical cylinder 208 is opened, allowing melted waste to drip into water and rapidly cool and solidify. Then, control second cylinder 204 to contract. Second cylinder 204 drives frame 205 to move upward. Frame 205 drives filter plate 207 to move upward via support rod 206, causing filter plate 207 to push waste upward. Utilizing the inclined surface of filter plate 207, waste can be separated from water and discharged from the device through outlet 102, allowing workers to recycle the waste.
[0037] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A waste recovery device of a film processing apparatus, comprising a water tank (1) and a recovery mechanism (2), characterized in that: A control panel (101) is fixedly installed on the upper surface of the water tank (1). A discharge port (102) is opened on the right side of the water tank (1). The recycling mechanism (2) is located above the water tank (1). The recycling mechanism (2) includes a cylinder (201) installed on the upper surface of the water tank (1). A feed port (212) is opened on the left side of the cylinder (201). A first cylinder (202) is fixedly embedded on the upper surface of the cylinder (201). A push plate (209) is fixedly installed on the telescopic end of the first cylinder (202). A bottom surface of the push plate (209) is fixedly installed with... A vertical pole (210) is fixedly installed with a conical plug (211) at its bottom end. A conical cylinder (208) is fixedly installed on the bottom surface of the cylindrical body (201). A heating ring (203) is fixedly installed on the outer surface of the conical cylinder (208). A second cylinder (204) is fixedly installed on the upper surface of the water tank (1). A frame (205) is fixedly installed at the telescopic end of the second cylinder (204). Two sets of support rods (206) are fixedly installed on the bottom surface of the frame (205). A filter plate (207) is fixedly installed at the bottom ends of the two sets of support rods (206).
2. A waste recovery device for a film processing apparatus according to claim 1, characterized in that: A set of trays (5) is provided below the filter plate (207), and the front and back of each tray (5) are fixedly installed to the inner wall of the water tank (1).
3. A waste recovery device for a film processing apparatus as defined in claim 1, wherein: The left side of the water tank (1) is fixedly connected to a water inlet pipe (3), and the left side of the water tank (1) is fixedly connected to a control valve (301) via a connecting pipe.
4. A waste recovery apparatus for a film processing apparatus as recited in claim 2, wherein: The upper surface of the frame (205) has two sliding holes (6), and the inner wall of each sliding hole (6) is slidably connected with a sliding rod (601). The top end of each sliding rod (601) is fixedly installed with the inner top wall of the water tank (1), and the bottom end of each sliding rod (601) is fixedly installed with a limit block (602).
5. A waste recovery apparatus for a film processing apparatus as recited in claim 1, wherein: A sealing ring (213) is fixedly installed on the upper surface of the push plate (209), and the outer surface of the sealing ring (213) is in contact with the inner wall of the cylinder (201).
6. A waste recovery apparatus for a film processing apparatus as recited in claim 2, wherein: A reinforcing ring (7) is fixedly installed on the outer surface of the upright (210), and the upper surface of the reinforcing ring (7) is fixedly installed on the bottom surface of the push plate (209).
7. A waste recovery apparatus for a film processing machine as defined in claim 2, wherein: The water tank (1) is provided with a guide frame (4) on the left side, and the left side of the guide frame (4) is fixedly installed with the right side of the water tank (1).