Artificial agglomerated stone plate pattern pressing machine

The servo motor-driven horizontal and vertical movement system solves the problem of low efficiency in traditional manual pressing of artificial quartz stone patterns, achieving efficient and precise pattern pressing and improving production efficiency and product quality consistency.

CN224130460UActive Publication Date: 2026-04-17NANAN AOLI STONE IND CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
NANAN AOLI STONE IND CO LTD
Filing Date
2025-05-14
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

Traditional manual pressing of artificial quartz stone patterns is inefficient, cannot meet the needs of large-scale production, results in inconsistent product quality, and consumes a lot of manpower and increases management difficulty.

Method used

The system employs a servo motor-driven traverse and lifting mechanism, which uses a threaded rod and a sliding rod to achieve precise movement and pressing of the embossed parts. Combined with the precise control of the servo motor, it enables rapid and accurate positioning of the die and the pressing of patterns.

Benefits of technology

It significantly improved production efficiency, ensured consistency in pressing force and speed, enhanced product quality stability, and reduced labor costs and management complexity.

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Abstract

The utility model discloses an artificial agglomerated stone plate pattern pressing machine, which belongs to the field of pattern pressing machines and comprises a transverse moving plate. The transverse moving plate is arranged on the transverse moving driving part; the embossing piece is arranged on the transverse moving plate grid in a sliding and penetrating manner; the lifting driving part is arranged on the transverse moving plate and is connected with the embossing part; the transverse moving driving part is used for changing the positions of the transverse moving plate and the embossing part, and the lifting driving part is used for driving the embossing part to press downwards. Compared with manual pressing, the artificial agglomerated stone plate pattern pressing machine has the advantages that the efficiency is obviously improved, and the problems that workers need to frequently move and adjust the position of a pressing die during manual pressing, the pressing force and speed of each time of pressing are difficult to keep consistent, the speed is slow, and the quality problem is easy to occur are solved.
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Description

Technical Field

[0001] This utility model belongs to the field of pattern presses, specifically relating to a pattern press for artificial slab stone. Background Technology

[0002] Artificial granite slabs are a type of artificial stone material made from natural marble fragments, quartz sand, and other aggregates, mixed with binders such as resin or cement, and processed through mixing, pressurization, and curing.

[0003] In the production process of artificial slab stone, pressing the raw material in the mold to create patterns is a crucial step. Traditional manual pressing methods have many drawbacks. The speed of manual operation is limited, making it difficult to meet the needs of large-scale production, resulting in low production efficiency and difficulty in increasing product output. Moreover, it is difficult to maintain consistent force and precision in manual operation, which leads to inconsistent pattern quality in each piece of artificial slab stone, affecting the overall quality of the product. In addition, prolonged manual labor can easily lead to worker fatigue, increasing labor costs and management difficulties. To solve the above problems, an artificial slab stone pattern pressing machine is proposed. Utility Model Content

[0004] In view of one or more of the above-mentioned defects or improvement needs of the existing technology, this utility model provides a pattern press for artificial slab stone, which has the advantage of good performance.

[0005] To achieve the above objectives, this utility model provides a pattern press for artificial quartz stone slabs, including a transverse sliding plate;

[0006] A transverse drive unit, with a transverse plate mounted on the transverse drive unit;

[0007] Embossed parts are slidably installed on the transverse plate;

[0008] The lifting drive component is mounted on the horizontal sliding plate and connected to the embossed component.

[0009] The transverse drive is used to change the position of the transverse plate and the embossing part, while the lifting drive is used to press the embossing part down.

[0010] Furthermore, the transverse drive includes two sets of mounting brackets, with each set consisting of two mounting brackets; threaded rods rotatably passing through two mounting brackets in one set at both ends; a sliding rod disposed between two mounting brackets in the other set, with both ends of the transverse plate threadedly connected to and slidingly engaged with the threaded rod and the sliding rod respectively; and a servo motor disposed on the outer wall of one of the mounting brackets, with its output end connected to one end of the threaded rod.

[0011] Furthermore, the embossed part includes a lifting frame that can slide through the transverse plate; two hinge seats respectively disposed on the top of the lifting frame; and a pressing mold disposed at the bottom of the lifting frame.

[0012] Furthermore, a fixing frame is provided on the outer wall of the mold, and the outer wall of the fixing frame has a fixing screw that passes through the fixing frame at one end and is threadedly connected to the lifting frame, so as to realize the detachable connection between the mold and the lifting frame.

[0013] Furthermore, the outer wall of the lifting frame is equipped with limit strips, which can slide through the transverse plate.

[0014] Furthermore, the lifting drive includes two support plates mounted on the transverse plate; two rotating shafts that can rotatably pass through the two support plates; a crankshaft wheel mounted between the two rotating shafts; the two crankshaft wheels connected by a connecting rod; the crankshaft wheel and the hinge seat hinged by a connecting shaft; and a servo motor mounted on the outer wall of one of the support plates and whose output end is connected to the adjacent rotating shaft.

[0015] In summary, the beneficial effects of the above-described technical solutions conceived by this utility model compared with the prior art include:

[0016] Compared with manual pressing, the artificial slab pattern press of this utility model has a significant improvement in efficiency. It solves the problem that manual pressing requires workers to frequently move and adjust the position of the pressing mold, and it is difficult to keep the pressing force and speed consistent each time, which is not only slow but also prone to quality problems. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the lifting drive component of this utility model.

[0019] In all the accompanying drawings, the same reference numerals denote the same technical features, specifically: 1. Transverse plate; 2. Transverse drive component; 21. Mounting bracket; 22. Threaded rod; 23. Slide rod; 24. Servo motor one; 3. Embossed part; 31. Lifting frame; 32. Hinge seat; 33. Press mold; 4. Lifting drive component; 41. Bearing plate; 42. Rotating shaft; 43. Crankshaft wheel; 44. Connecting rod; 45. Connecting shaft; 46. Servo motor two; 5. Fixing bracket; 6. Fixing screw; 7. Limiting strip. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1-2 This utility model provides a pattern press for artificial quartz stone slabs, including a transverse plate 1;

[0022] The transverse drive component 2 and the transverse plate 1 are mounted on the transverse drive component 2;

[0023] Embossed part 3 is slidably and throughly mounted on transverse plate 1;

[0024] The lifting drive component 4 is mounted on the transverse plate 1 and connected to the embossed component 3;

[0025] The transverse drive 2 is used to change the position of the transverse plate 1 and the embossing part 3, and the lifting drive 4 is used to drive the embossing part 3 to press down.

[0026] Specifically, refer to Figure 2 The transverse drive component 2 includes two sets of mounting brackets 21, each set consisting of two mounting brackets 21. The mounting brackets 21 support and fix other components, providing a stable structural foundation for the entire transverse system. The two ends of a threaded rod 22 rotatably pass through two mounting brackets 21 in one set. When the threaded rod 22 rotates, the transverse plate 1, threadedly connected to it, moves along the axial direction of the threaded rod 22. This threaded drive provides precise displacement control, ensuring that the embossed part 3 can accurately move above each mold. A sliding rod 23 is positioned between two mounting brackets 21 in the other set, with one end of the transverse plate 1 slidingly engaged with the sliding rod 23. The sliding rod 23 assists in the smooth movement of the transverse plate 1, preventing it from wobbling or shifting during movement, further improving the accuracy of the movement. The two ends of the transverse plate 1 are threadedly connected to the threaded rod 22 and slidingly engaged with the sliding rod 23, respectively. A servo motor 24 is mounted on the outer wall of one of the mounting brackets 21, with its output end connected to one end of the threaded rod 22. The servo motor 24 has high-precision control performance, which can accurately control the rotation angle and speed of the threaded rod 22, thereby achieving precise adjustment of the position of the transverse plate 1 and the embossed part 3.

[0027] Specifically, refer to Figure 2 The embossing component 3 includes a lifting frame 31 that slides through the transverse plate 1. This is a key component connecting the lifting drive component 4 and the pressing mold 33. The lifting frame 31 can move vertically under the drive of the lifting drive component 4, thus enabling the pressing mold 33 to press down and lift. Two hinge seats 32 are respectively located at the top of the lifting frame 31, which are used to hinge with the connecting shaft 45 of the lifting drive component 4. This hinge method allows the lifting drive component 4 to flexibly drive the lifting frame 31 up and down, while also adapting to certain angle changes, ensuring smooth transmission. The pressing mold 33, located at the bottom of the lifting frame 31, is the component that directly contacts the raw material in the mold and performs pattern pressing. The shape and pattern of the pressing mold 33 are designed according to different product requirements, and can press out various exquisite patterns.

[0028] Specifically, refer to Figure 2 The outer wall of the mold 33 is provided with a fixing frame 5. The outer wall of the fixing frame 5 has a fixing screw 6 that passes through the fixing frame 5 and is threadedly connected to the lifting frame 31, so as to realize the detachable connection between the mold 33 and the lifting frame 31. By tightening or loosening the fixing screw 6, the detachable connection between the mold 33 and the lifting frame 31 can be easily realized. In this way, when it is necessary to change the mold 33 with different patterns, the operation is simple and quick, and the production flexibility is improved.

[0029] Specifically, refer to Figure 2 The outer wall of the lifting frame 31 is provided with a limit strip 7, which can slide through the transverse plate 1. The function of the limit strip 7 is to restrict the movement direction of the lifting frame 31, ensuring that the lifting frame 31 can only move vertically up and down, avoiding tilting or shaking during the movement, thereby ensuring the accuracy of the embossing.

[0030] Specifically, refer to Figure 2 The lifting drive component 4 includes two support plates 41 mounted on the transverse plate 1; two rotating shafts 42 that rotatably pass through the two support plates 41; a crankshaft wheel 43 mounted between the two rotating shafts 42, the special structure of which allows it to convert circular motion into vertical linear motion of the lifting frame 31 when rotating; the two crankshaft wheels 43 are connected by a connecting rod 44; the crankshaft wheel 43 is hinged to the hinge seat 32 by a connecting shaft 45, and when the crankshaft wheel 43 rotates, it drives the hinge seat 32 and the lifting frame 31 to move up and down through the connecting shaft 45; and a servo motor 46 mounted on the outer wall of one of the support plates 41 and whose output end is connected to the adjacent rotating shaft 42, the servo motor 46 can precisely control the rotation speed and angle of the rotating shaft 42, thereby achieving precise control of the pressing and lifting actions of the lifting frame 31 and the pressing mold 33.

[0031] Working principle

[0032] When it is necessary to press the raw materials in different artificial stone molds, the servo motor 24 is started. The servo motor 24 drives the threaded rod 22 to rotate. Since the transverse plate 1 is threadedly connected to the threaded rod 22 and slides with the slide rod 23, the transverse plate 1 will move smoothly along the axial direction of the threaded rod 22. By precisely controlling the rotation angle and speed of the servo motor 24, the embossed part 3 can be accurately moved above each mold, achieving fast and accurate positioning.

[0033] Once the embossed part 3 moves above the target mold, servo motor 46 is activated. Servo motor 46 drives the rotating shaft 42 to rotate, which in turn drives the crankshaft wheel 43 to rotate. During rotation, the crankshaft wheel 43, through the cooperation of the connecting shaft 45 and the hinge seat 32, converts the circular motion into the vertical linear motion of the lifting frame 31, causing the pressing mold 33 to press down and press the pattern onto the material in the mold. After pressing is completed, servo motor 46 reverses, causing the pressing mold 33 to lift up, ready to press the next mold.

[0034] Compared with manual pressing, this press has a significant efficiency improvement. It solves the problem that manual pressing requires workers to frequently move and adjust the position of the pressing mold 33, and it is difficult to keep the pressing force and speed consistent each time, which is not only slow but also prone to quality problems.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A pattern press for artificial granite slabs, characterized in that, Including the transverse sliding plate (1); A transverse drive unit (2) is provided, and a transverse plate (1) is provided on the transverse drive unit (2); Embossed part (3) is slidably and through the transverse plate (1); The lifting drive component (4) is set on the transverse plate (1) and connected to the embossed component (3); The transverse drive (2) is used to change the position of the transverse plate (1) and the embossing part (3), and the lifting drive (4) is used to drive the embossing part (3) to press down.

2. The artificial stone slab pattern press according to claim 1, characterized by The transverse drive (2) includes two sets of mounting brackets (21), with each set consisting of two mounting brackets (21); threaded rods (22) that can rotatably pass through two mounting brackets (21) in one set; a sliding rod (23) set between two mounting brackets (21) in the other set; the two ends of the transverse plate (1) are threadedly connected to the threaded rod (22) and the sliding rod (23) respectively; and a servo motor (24) set on the outer wall of one of the mounting brackets (21) and whose output end is connected to one end of the threaded rod (22).

3. The artificial stone slab pattern press according to claim 1, wherein The embossed part (3) includes a lifting frame (31) that can slide through the transverse plate (1); two hinge seats (32) respectively disposed on the top of the lifting frame (31); and a pressing mold (33) disposed at the bottom of the lifting frame (31).

4. The artificial stone slab pattern press according to claim 3, wherein The outer wall of the mold (33) is provided with a fixing frame (5). The outer wall of the fixing frame (5) has a fixing screw (6) with one end passing through the fixing frame (5) and threadedly connected to the lifting frame (31) to realize the detachable connection between the mold (33) and the lifting frame (31).

5. The artificial granite slab pattern press according to claim 3, characterized in that, The outer wall of the lifting frame (31) is provided with a limit strip (7), which can slide through the transverse plate (1).

6. The artificial stone slab pattern press according to claim 3, wherein The lifting drive component (4) includes two support plates (41) mounted on the transverse plate (1); two rotating shafts (42) that can rotatably pass through the two support plates (41); a crankshaft wheel (43) mounted between the two rotating shafts (42); the two crankshaft wheels (43) are connected by a connecting rod (44); the crankshaft wheel (43) is hinged to the hinge seat (32) by a connecting shaft (45); and a second servo motor (46) mounted on the outer wall of one of the support plates (41) and whose output end is connected to the adjacent rotating shaft (42).