Automatic calibration device for ultrasonic amplitude-change pole

Abstract

The utility model discloses an ultrasonic wave amplitude transformer automatic calibration device which comprises an ultrasonic wave device, a fixing column is fixedly installed at the top of the ultrasonic wave device, a connecting column is fixedly installed on the fixing column, an adjusting motor is fixedly installed at the top of the connecting column, and a connector is fixedly installed at the bottom of the connecting column. A connecting block is fixedly connected to the bottom of the connector, a mounting groove is formed in the bottom of the connecting block, three through holes are formed in the connecting block at equal intervals, a telescopic rod is fixedly mounted on the inner wall of the top of the mounting groove, an ultrasonic amplitude-change pole is fixedly mounted at the bottom end of the telescopic rod, and a fixing rod is fixedly mounted on the ultrasonic amplitude-change pole. According to the automatic calibration device for the ultrasonic amplitude-change pole, automatic calibration is carried out by adjusting the actual use length of the amplitude-change pole according to materials with different thicknesses and materials, and the performance and the working efficiency of ultrasonic equipment are improved.

Description

Technical Field

[0001] This utility model relates to the field of ultrasonic technology applications, specifically a device for automatic calibration of an ultrasonic amplitude transformer. Background Technology

[0002] Ultrasonic amplitude transformers are widely used in many fields, such as ultrasonic welding, ultrasonic extraction, and ultrasonic processing. Their main function is to concentrate the energy of ultrasonic vibrations and amplify the amplitude to meet the energy and amplitude requirements of different applications. In ultrasonic welding, the amplitude transformer amplifies the longitudinal vibration generated by the transducer, thereby providing sufficient energy and pressure to the welding area, enabling reliable welding of materials such as plastics and metals.

[0003] Traditional design and manufacturing issues: The design of traditional ultrasonic amplitude transformers is usually based on theoretical calculations and empirical formulas. Once their length and other parameters are determined, they are relatively fixed after manufacturing. However, in actual manufacturing, factors such as machining accuracy and differences in material properties may cause deviations between the actual resonant frequency of the amplitude transformer and the design value, affecting its performance and working efficiency. Moreover, under different working environments and conditions, such as changes in temperature, pressure, and load, the optimal working length and vibration mode of the amplitude transformer may also change.

[0004] The adjustable ultrasonic amplitude transformer has an adjustable actual operating length, allowing it to better adapt to different working environments and conditions. For example, in ultrasonic cleaning machines, the length of the amplitude transformer can be adjusted according to different cleaning objects and degrees of dirt to achieve the best cleaning effect; in ultrasonic welding equipment, the welding parameters can be optimized and the welding quality improved by adjusting the length of the amplitude transformer for welding materials of different thicknesses and materials.

[0005] Based on this, this solution proposes a device for automatic calibration of ultrasonic amplitude transformers. Utility Model Content

[0006] The purpose of this invention is to provide a device for automatic calibration of an ultrasonic amplitude transformer to solve the problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution: an automatic calibration device for an ultrasonic amplitude transformer, comprising an ultrasonic device, a fixed column fixedly installed on the top of the ultrasonic device, a connecting column fixedly installed on the fixed column, an adjusting motor fixedly installed on the top of the connecting column, and a connector fixedly installed on the bottom of the connecting column, a connecting block fixedly connected to the bottom of the connector, an installation groove opened at the bottom of the connecting block, and three through holes evenly spaced on the connecting block, a telescopic rod fixedly installed on the top inner wall of the installation groove, an ultrasonic amplitude transformer fixedly installed at the bottom end of the telescopic rod, a fixed rod fixedly installed on the ultrasonic amplitude transformer, a movable hole opened on the connecting column, a vertical rod slidably installed in the movable hole, a connecting rod and a positioning block fixedly installed at both ends of the vertical rod, a positioning motor fixedly installed on one side of the positioning block, and two positioning screws rotatably installed in the positioning block, each of the two positioning screws being threaded with an L-shaped movable rod and the two positioning screws being fixedly connected, an adjusting rack fixedly installed at the bottom of the connecting rod, and an adjusting gear meshing with the adjusting rack fixedly sleeved on the output shaft of the adjusting motor.

[0008] Preferably, compression blocks are fixedly installed on both sides of the ultrasonic amplitude transformer, a crossbar is slidably installed in any one of the through holes, a roller and a pulling block are fixedly installed at both ends of any one of the crossbars, the two compression blocks are symmetrically arranged, one end of any one of the second springs is fixed on the corresponding crossbar, and the other end of any one of the second springs is fixed on the inner wall of the corresponding through hole.

[0009] Using the above technical solution, as the ultrasonic amplitude transformer moves upward, it can drive the two extrusion blocks to move upward. During the upward movement of the extrusion blocks, the rollers are extruded twice, causing the corresponding two crossbars to retract inward and the corresponding two second springs to retract. When the extrusion block moves above the rollers, the crossbars are ejected outward by the elastic force of the second springs, thus locking the height position of the extrusion block.

[0010] Preferably, a first spring is sleeved on the vertical rod, with one end of the first spring fixed to the vertical rod and the other end of the first spring fixed to the inner wall of the movable hole.

[0011] By adopting the above technical solution, the first spring facilitates the reset of the vertical rod.

[0012] Preferably, the threads of the two positioning screws are arranged in opposite directions, and a slide rail is fixedly installed in the positioning block along the horizontal direction. Two sliders are slidably installed on the slide rail, and the two sliders are respectively fixedly connected to the corresponding L-shaped movable rods.

[0013] By adopting the above technical solution, the two L-shaped movable rods can move in opposite directions through the above settings, and the movement of the L-shaped movable rods is facilitated by the slide rail and slider.

[0014] Preferably, a laser displacement measuring device is fixedly installed on the side of the ultrasonic device near the ultrasonic amplitude transformer.

[0015] Using the above technical solution, the laser displacement measuring device measures the displacement change of the ultrasonic amplitude transformer in real time.

[0016] Preferably, a control panel is fixedly installed on the top of the ultrasonic device.

[0017] Using the above technical solution, measurement data can be monitored through the control panel, and a series of electrical structures can be controlled.

[0018] Compared with the prior art, the beneficial effects of this utility model are:

[0019] 1. Automatic calibration for improved accuracy: This device achieves automatic calibration of the ultrasonic amplitude transformer by coordinating the operation of components such as the adjustment motor and positioning motor. This avoids the errors caused by traditional manual calibration and significantly improves the accuracy and efficiency of calibration.

[0020] II. High adaptability and flexibility: The structural design of the device, such as the telescopic rod and L-shaped movable rod, allows the length and working mode of the ultrasonic amplitude transformer to be flexibly adjusted according to different working environments and conditions. This high adaptability enables the device to be widely used in various ultrasonic technology application fields.

[0021] III. Compact structure and easy operation: The overall structure of this device is compact, and the connection between the components is stable and reliable. At the same time, the control panel allows operators to easily control the operation and calibration process of the device, reducing the difficulty and complexity of operation. Attached Figure Description

[0022] Figure 1 This is a perspective view of the present utility model;

[0023] Figure 2 This is a perspective view of the fixing rod of this utility model;

[0024] Figure 3 This is a front view of the internal structure of the positioning block according to this utility model;

[0025] Figure 4 This is a front view of the internal structure of the connecting block of this utility model;

[0026] Figure 5 This is an enlarged view of part A of the structure of this utility model.

[0027] In the diagram: 1. Ultrasonic equipment; 2. Control panel; 3. Fixed column; 4. Connecting column; 5. Connector; 6. Laser displacement measuring device; 7. Ultrasonic amplitude transformer; 8. Connecting rod; 9. Vertical rod; 10. First spring; 11. Positioning block; 12. Positioning motor; 13. Fixed rod; 14. Connecting block; 15. Adjusting gear; 16. Adjusting motor; 17. Adjusting rack; 18. Positioning screw; 19. L-shaped movable rod; 20. Mounting groove; 21. Telescopic rod; 22. Pulling block; 23. Second spring; 24. Horizontal bar; 25. Roller; 26. Pressing block. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] Please see Figure 1-5 This utility model provides a technical solution: an automatic calibration device for an ultrasonic amplitude transformer, comprising an ultrasonic device 1, a fixed column 3 fixedly installed on the top of the ultrasonic device 1, a connecting column 4 fixedly installed on the fixed column 3, an adjusting motor 16 fixedly installed on the top of the connecting column 4, and a connector 5 fixedly installed on the bottom of the connecting column 4. A connecting block 14 is fixedly connected to the bottom of the connector 5, an installation groove 20 is opened at the bottom of the connecting block 14, and three through holes are evenly spaced on the connecting block 14. A telescopic rod 21 is fixedly installed on the top inner wall of the installation groove 20, an ultrasonic amplitude transformer 7 is fixedly installed at the bottom end of the telescopic rod 21, a fixed rod 13 is fixedly installed on the ultrasonic amplitude transformer 7, a movable hole is opened on the connecting column 4, a vertical rod 9 is slidably installed in the movable hole, and connecting rods are fixedly installed at both ends of the vertical rod 9. The connecting rod 8 is connected to the positioning block 11. A positioning motor 12 is fixedly installed on one side of the positioning block 11, and two positioning screws 18 are rotatably installed inside the positioning block 11. Each of the two positioning screws 18 is threaded with an L-shaped movable rod 19, and the two positioning screws 18 are fixedly connected. An adjusting rack 17 is fixedly installed at the bottom of the connecting rod 8. An adjusting gear 15 that meshes with the adjusting rack 17 is fixedly sleeved on the output shaft of the adjusting motor 16. A first spring 10 is sleeved on the vertical rod 9. One end of the first spring 10 is fixed on the vertical rod 9, and the other end of the first spring 10 is fixed on the inner wall of the movable hole. The threads of the two positioning screws 18 are set in opposite directions. A slide rail is fixedly installed in the positioning block 11 along the horizontal direction. Two sliders are slidably installed on the slide rail, and the two sliders are fixedly connected to the corresponding L-shaped movable rods 19.

[0030] In this embodiment, when it is necessary to calibrate the vertical position of the ultrasonic amplitude transformer 7, the positioning motor 12 is started to drive the rotation of the two positioning screws 18, which in turn drives the two L-shaped movable rods 19 to move towards each other, thus fixing the rod 13 for clamping and fixing. The control panel 2 starts the adjustment motor 16, which meshes with the adjustment rack 17 at the bottom of the connecting rod 8 through the adjustment gear 15 on the output shaft, thereby driving the connecting rod 8 and the vertical rod 9 to move upward, which in turn drives the ultrasonic amplitude transformer 7 to move upward. The ultrasonic amplitude transformer 7 and the telescopic rod 21 form an amplitude transformer, thus adjusting the actual length of the amplitude transformer.

[0031] Combination Figure 1-5 As shown, in this embodiment, compression blocks 26 are fixedly installed on both sides of the ultrasonic amplitude transformer 7, and a crossbar 24 is slidably installed in any one of the through holes. Rollers 25 and pulling blocks 22 are fixedly installed at both ends of any one of the crossbars 24, and the two compression blocks 26 are symmetrically arranged. One end of any one of the second springs 23 is fixed on the corresponding crossbar 24, and the other end of any one of the second springs 23 is fixed on the inner wall of the corresponding through hole.

[0032] In this embodiment, as the ultrasonic amplitude transformer 7 moves upward, it drives the two compression blocks 26 to move upward. During the upward movement of the compression blocks 26, the rollers 25 are compressed twice, causing the corresponding two crossbars 24 to retract inward and the corresponding two second springs 23 to retract. When the compression blocks 26 move above the rollers 25, the crossbars 24 are ejected outward by the elastic force of the second springs 23, thus locking the height position of the compression blocks 26. After the adjustment is completed, the fixed rod 13 can be released by reversing the start of the output shaft of the positioning motor 12.

[0033] Combination Figure 1-5 As shown, in this embodiment, a laser displacement measuring device 6 is fixedly installed on the side of the ultrasonic device 1 near the ultrasonic amplitude transformer 7, and a control panel 2 is fixedly installed on the top of the ultrasonic device 1.

[0034] In this embodiment, the laser displacement measuring device 6 measures the displacement change of the ultrasonic amplitude transformer 7 in real time and feeds the data back to the control panel 2. The control panel 2 adjusts the working status of the motor 16 and the positioning motor 12 wirelessly according to the preset calibration parameters and real-time measurement data until the ultrasonic amplitude transformer 7 reaches the predetermined calibration position.

[0035] Working principle of this utility model:

[0036] The ultrasonic amplitude transformer 7 is installed in the mounting groove 20 of the connecting block 14 via the telescopic rod 21, ensuring that it can move vertically.

[0037] The control panel 2 on the ultrasonic device 1 is used to control the entire calibration process.

[0038] The laser displacement measuring device 6 is used to accurately measure the displacement change of the ultrasonic amplitude transformer 7.

[0039] Vertical calibration: When it is necessary to calibrate the vertical position of the ultrasonic amplitude transformer 7, firstly, the positioning motor 12 is started, which drives the two positioning screws 18 to rotate, thereby causing the two L-shaped movable rods 19 to move towards each other, thus fixing the rod 13 for clamping and fixation. The control panel 2 starts the adjustment motor 16, which meshes with the adjustment rack 17 at the bottom of the connecting rod 8 through the adjustment gear 15 on the output shaft, thereby driving the connecting rod 8 and the vertical rod 9 to move upward, thus driving the ultrasonic amplitude transformer 7 to move upward. The ultrasonic amplitude transformer 7 and the telescopic rod 21 form an amplitude transformer, which can be adjusted to the actual position. The ultrasonic amplitude transformer 7 moves upward, which drives the two extrusion blocks 26 to move upward. During the upward movement of the extrusion blocks 26, the rollers 25 are extruded twice, causing the corresponding two crossbars 24 to retract inward and the corresponding two second springs 23 to retract. When the extrusion blocks 26 move above the rollers 25, the crossbars 24 are ejected outward by the elastic force of the second springs 23, which can lock the height position of the extrusion blocks 26. After the adjustment is completed, the fixed rod 13 can be released by reversing the start of the output shaft of the positioning motor 12.

[0040] Measurement and feedback during calibration: The laser displacement measuring device 6 measures the displacement change of the ultrasonic amplitude transformer 7 in real time and feeds the data back to the control panel 2. The control panel 2 adjusts the working status of the motor 16 and the positioning motor 12 wirelessly according to the preset calibration parameters and real-time measurement data until the ultrasonic amplitude transformer 7 reaches the predetermined calibration position.

[0041] Based on the above working principle, this patented device for automatic calibration of ultrasonic amplitude transformers can automatically calibrate for materials of different thicknesses and materials by adjusting the actual length of the amplitude transformer, thereby improving the performance and working efficiency of ultrasonic equipment.

[0042] The contents not described in detail in this specification are prior art known to those skilled in the art. Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A device for automatic calibration of an ultrasonic wave horn, comprising an ultrasonic device (1), characterized in that: A fixed column (3) is fixedly installed on the top of the ultrasonic device (1), and a connecting column (4) is fixedly installed on the fixed column (3). An adjusting motor (16) is fixedly installed on the top of the connecting column (4), and a connector (5) is fixedly installed on the bottom of the connecting column (4). A connecting block (14) is fixedly connected to the bottom of the connector (5). An installation groove (20) is opened at the bottom of the connecting block (14), and three through holes are opened at equal intervals on the connecting block (14). A telescopic rod (21) is fixedly installed on the top inner wall of the installation groove (20), and an ultrasonic amplitude transformer (7) is fixedly installed at the bottom end of the telescopic rod (21). A fixed rod is fixedly installed on the ultrasonic amplitude transformer (7). (13) The connecting column (4) has a movable hole, and a vertical rod (9) is slidably installed in the movable hole. A connecting rod (8) and a positioning block (11) are fixedly installed at both ends of the vertical rod (9). A positioning motor (12) is fixedly installed on one side of the positioning block (11), and two positioning screws (18) are rotatably installed inside the positioning block (11). An L-shaped movable rod (19) is threaded onto each of the two positioning screws (18), and the two positioning screws (18) are fixedly connected. An adjusting rack (17) is fixedly installed at the bottom of the connecting rod (8), and an adjusting gear (15) that meshes with the adjusting rack (17) is fixedly sleeved on the output shaft of the adjusting motor (16).

2. The apparatus for automatic calibration of an ultrasonic wave horn according to claim 1, wherein: Both sides of the ultrasonic amplitude transformer (7) are fixedly installed with compression blocks (26), and a crossbar (24) is slidably installed in any one of the through holes. Rollers (25) and pulling blocks (22) are fixedly installed at both ends of any one of the crossbars (24). The two compression blocks (26) are symmetrically arranged. A second spring (23) is sleeved on any one of the crossbars (24). One end of any one of the second springs (23) is fixed on the corresponding crossbar (24), and the other end of any one of the second springs (23) is fixed on the inner wall of the corresponding through hole.

3. The apparatus of claim 1, wherein: A first spring (10) is sleeved on the vertical rod (9). One end of the first spring (10) is fixed on the vertical rod (9), and the other end of the first spring (10) is fixed on the inner wall of the movable hole.

4. The apparatus of claim 1, wherein: The threads of the two positioning screws (18) are set in opposite directions. A slide rail is fixedly installed in the positioning block (11) along the horizontal direction. Two sliders are slidably installed on the slide rail. The two sliders are fixedly connected to the corresponding L-shaped movable rods (19).

5. The apparatus of claim 1, wherein: A laser displacement measuring device (6) is fixedly installed on the side of the ultrasonic device (1) near the ultrasonic amplitude transformer (7).

6. The device for automatic calibration of an ultrasonic amplitude transformer according to claim 1, characterized in that: The ultrasonic device (1) has a control panel (2) fixedly installed on its top.

Images