Color steel composite board efficient press-fit operation device with positioning assembly

Abstract

The utility model relates to the technical field of color steel manufacturing, in particular to a color steel composite board efficient press-fit operation device with a positioning assembly, which comprises a supporting frame and further comprises a base, the base is arranged at the bottom of the supporting frame, four first limiting grooves are formed in the top of the base, a supporting frame is arranged at the top of the base, and the positioning assembly is arranged on the supporting frame. Four groups of second limiting grooves are formed in the supporting frame; the positioning unit is arranged on the base, drives the first connecting rod and the second connecting rod to be in linkage and drives the toothed plate and the contact head to move, is used for positioning the color steel composite plate and comprises a motor arranged on the base, and a driving part is arranged at the driving end of the motor and used for driving the toothed plate and the contact head to move. According to the color steel composite board efficient press-fit operation device with the positioning assembly, by arranging the positioning unit, boards of different sizes and shapes can be centered and positioned, flexibility is achieved, and deviation from the center is avoided.

Description

Technical Field

[0001] This utility model relates to the field of color steel manufacturing technology, specifically to a high-efficiency pressing device for color steel composite panels with positioning components. Background Technology

[0002] The purpose of pressing color steel composite panels is to enhance their structural strength, improve overall stability and durability, and ensure that the materials of each layer are tightly bonded, thereby improving their thermal insulation, heat insulation and waterproof performance. The pressed panels are flatter and more beautiful, and are suitable for roofs and walls of various building structures to meet different usage needs.

[0003] In existing production technologies, color steel is prone to deviating from the center position of the pressing template before pressing. This not only leads to pressing errors but also affects the quality of the finished product and production efficiency. Although there are some centering technologies that can address this problem, these technologies often lack sufficient flexibility and are difficult to adapt to color steel composite panels of various sizes. Therefore, we propose a high-efficiency pressing device for color steel composite panels with positioning components. Utility Model Content

[0004] One of the technical problems this application aims to solve is that the material is prone to deviating from the center position of the pressing template, lacks sufficient flexibility, and is difficult to adapt to various sizes of color steel composite panels.

[0005] To address the aforementioned technical problems, this application provides a high-efficiency pressing device for color steel composite panels with a positioning component, including a support frame and further comprising:

[0006] The base is located at the bottom of the support frame, and the top of the base has four first limiting grooves. The top of the base is provided with a support frame, and the support frame has four sets of second limiting grooves.

[0007] A positioning unit is mounted on a base. The positioning unit drives the first and second connecting rods to move together and drives the toothed plate and the contact head to move, for positioning the color steel composite panel.

[0008] In some embodiments, the positioning unit includes a motor mounted on a base, a driving component at the driving end of the motor for driving a first link and a second link to move together, and a pushing component outside the driving component for positioning and clamping the color steel composite panel.

[0009] In some embodiments, the driving component includes a shaft disposed at the motor driving end, a rotating rod fixedly sleeved on the shaft, a first connecting rod rotatably connected to both ends of the rotating rod, a second connecting rod rotatably connected to the driving ends of the two first connecting rods respectively, the bottoms of the two second connecting rods respectively being limited and engaged with two first limiting grooves, and a base frame provided at the ends of the two first connecting rods and the two second connecting rods.

[0010] In some embodiments, the rotating rod, the first connecting rod, the second connecting rod, and the base frame are configured as two sets, which are symmetrical about the central axis around the shaft. The two rotating rods are perpendicular to each other, and the two rotating rods are sequentially sleeved on the shaft.

[0011] In some embodiments, the pusher includes a mounting frame disposed on the top of the base frame, a toothed plate slidably engaged within the mounting frame, a contact head disposed at one end of the toothed plate, a gear rotatably connected within the mounting frame, the gear meshing with the toothed plate, a ratchet disposed on one side of the gear, the ratchet rotating synchronously with the gear, a pawl rotatably connected within the mounting frame, the tip of the pawl rotatably engaging with the ratchet, a connecting block disposed within the mounting frame, a spring disposed between the connecting block and the pawl, and the pusher is configured in multiple groups, which are divided into four directions, with three groups of pushers in each direction arranged side by side.

[0012] In some embodiments, a pressing unit is provided on the top of the base. The pressing unit cooperates with the positioning unit to drive the upper template and the lower template to close, for pressing the color steel composite panel.

[0013] In some embodiments, the pressing unit includes a hydraulic cylinder disposed on the top of the support frame. The driving end of the hydraulic cylinder passes through the support frame and is provided with an upper template. The top of the upper template is provided with four limiting rods, all of which pass through the support frame. The top of the support frame is provided with a lower template. Both the upper and lower templates are located at the central axis of the base.

[0014] This utility model has at least the following beneficial effects:

[0015] This high-efficiency pressing device for color steel composite panels with positioning components can push square panels toward the center of the base by setting positioning units, so that the panels are in the central position of the lower and upper templates, thus avoiding deviation from the center. Even if the panels are rectangular, their X-axis direction is first pushed to the center position by the relatively positioned pushing parts, and then their Y-axis direction is pushed to the center position by two pushing parts in another direction. In short, it can center and position panels of different sizes and shapes. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 The structure of this utility model Figure 1 Exploded view;

[0018] Figure 3 This is a schematic diagram of the drive component structure of this utility model;

[0019] Figure 4 This is a schematic diagram of the pushing component structure of this utility model;

[0020] Figure 5 This utility model Figure 4 Enlarged view of point A.

[0021] In the diagram: 1. Support frame; 2. Base; 21. First limiting groove; 22. Support frame; 23. Second limiting groove; 3. Positioning unit; 31. Motor; 32. Drive component; 321. Shaft; 322. Rotating rod; 323. First connecting rod; 324. Second connecting rod; 325. Base frame; 33. Pushing component; 331. Mounting frame; 332. Toothed plate; 333. Contact head; 334. Gear; 335. Ratchet; 336. Pawl; 337. Connecting block; 338. Spring; 4. Pressing unit; 401. Hydraulic cylinder; 402. Upper template; 403. Limiting rod; 404. Lower template. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example 1

[0023] Please see Figures 1-5 This utility model provides a technical solution:

[0024] A high-efficiency pressing device for color steel composite panels with positioning components includes a support frame 1 (existing technology), a base 2, and a positioning unit 3. The base 2 is located at the bottom of the support frame 1, and four first limiting grooves 21 are opened on the top of the base 2. A support frame 22 is provided on the top of the base 2, and four sets of second limiting grooves 23 are opened on the support frame 22. The positioning unit 3 is located on the base 2, and the positioning unit 3 drives the first connecting rod 323 and the second connecting rod 324 to move together, as well as drive the toothed plate 332 and the contact head 333 to move, for positioning the color steel composite panel.

[0025] The positioning unit 3 includes a motor 31 mounted on the base 2. The driving end of the motor 31 is provided with a driving component 32 for driving the first connecting rod 323 and the second connecting rod 324 in linkage. The driving component 32 includes a shaft 321 mounted on the driving end of the motor 31. A rotating rod 322 is fixedly sleeved on the shaft 321. The two ends of the rotating rod 322 are rotatably connected to the first connecting rod 323. The driving ends of the two first connecting rods 323 are respectively rotatably connected to the second connecting rod 324. The bottoms of the two second connecting rods 324 are respectively limited and engaged with the two first limiting grooves 21. The ends of the two first connecting rods 323 and the second connecting rod 324 are each provided with a base frame 325. The top of the base frame 325 is provided with three protrusions, which are limited and set in the three second limiting grooves 23 for limited movement. The top of each of the three protrusions is provided with a pushing component 33.

[0026] A pusher 33 is provided outside the drive component 32 for positioning and clamping the color steel composite plate. The rotating rod 322, the first connecting rod 323, the second connecting rod 324 and the base frame 325 are set in two groups. The two groups are symmetrical about the central axis around the shaft 321. The two rotating rods 322 are perpendicular to each other. The two rotating rods 322 are sequentially sleeved on the outside of the shaft 321. There is a gap between the two rotating rods 322 to avoid interference. Similarly, interference between the two groups of first connecting rods 323 and second connecting rods 324 can be avoided.

[0027] The pusher 33 includes a mounting frame 331 mounted on top of the base frame 325. A toothed plate 332 is slidably engaged within the mounting frame 331. One end of the toothed plate 332 has a contact head 333. A gear 334 is rotatably connected within the mounting frame 331, meshing with the toothed plate 332. A ratchet 335 is located on one side of the gear 334, rotating synchronously with the gear 334. A pawl 336 is rotatably connected within the mounting frame 331, its tip engaging with the ratchet 335. A connecting block 337 is located within the mounting frame 331, and a connection is provided between the connecting block 337 and the pawl 336. The spring 338 and the pusher 33 are configured in multiple groups, which are divided into four directions. The pushers 33 in each direction are arranged in three groups side by side. When the toothed plate 332 moves, the toothed plate 332 will drive the gear 334 to rotate, and the gear 334 will drive the ratchet 335 to rotate. The ratchet 335 and the pawl 336 are engaged in a follow-up action, which can provide a resisting force. This resisting force is used to push the plate to move. The spring 338 can provide elasticity for the pawl 336 to be engaged in a follow-up action. By pressing one end of the pawl 336, the pawl 336 can be released from the follow-up action engagement with the ratchet 335, so that the toothed plate 332 can return to its original position.

[0028] In use, the sheet material is first placed on the lower template 404, then the motor 31 is started. The motor 31 drives the rotating rod 322 to rotate, which in turn drives the first connecting rod 323 to rotate. The second connecting rod 324 then drives the second connecting rod 324 to rotate. The second connecting rod 324 moves linearly under the limit of the first limiting groove 21, which can drive the pushing component 33 to move as a whole. Multiple sets of pushing components 33 in four directions are driven to move inward, which can clamp the sheet material. Specifically, as the pushing component 33 moves inward, the contact head 333 first contacts the sheet material. As it continues to move inward, the contact head 333 drives the toothed plate 332 to move outward. The outward movement of the toothed plate 332 drives the gear 334 to rotate. Gear 334 drives ratchet 335 to rotate, and ratchet 335 drives pawl 336 to follow and move. The following engagement of pawl 336 can provide resistance to the movement of toothed plate 332. Since the stroke of the pushers 33 in the four directions is consistent, the square plate can be pushed towards the center of the top surface of the base 2, so that the plate is in the central position of the lower template 404 and the upper template 402, avoiding deviation from the center. Even if the plate is rectangular, its X-axis direction is first pushed to the center position by the pushers 33 in the relative position, and then its Y-axis direction is pushed to the center position by the two pushers 33 in another direction. In short, it can center and position plates of different sizes.

[0029] When the rectangular plate is first pushed to the center position by the pusher 33 in the X-axis direction, the toothed plate 332 in the two pushers 33 in the other direction continues to push until the centering is completed in the Y-axis direction. The toothed plate 332 is provided with a margin of length to avoid incomplete centering due to insufficient length. It should be noted that the X-axis direction and the Y-axis direction are positional concepts formed relative to the top surface of the base 2. Example 2

[0030] Please see Figures 1-2 This utility model provides a technical solution:

[0031] Unlike Embodiment 1, the top of the base 2 is provided with a pressing unit 4. The pressing unit 4 cooperates with the positioning unit 3 to drive the upper template 402 and the lower template 404 to close the mold for pressing the color steel composite panel.

[0032] The pressing unit 4 includes a hydraulic cylinder 401 mounted on the top of the support frame 1. The driving end of the hydraulic cylinder 401 passes through the support frame 1 and is provided with an upper template 402. The top of the upper template 402 is provided with four limiting rods 403, all of which pass through the support frame 1. The top of the support frame 22 is provided with a lower template 404. The upper template 402 and the lower template 404 are both located at the central axis of the base 2. The grooves for pressing in the upper template 402 and the lower template 404 are staggered to facilitate pressing and forming.

[0033] Once the sheet material is aligned and positioned, the hydraulic cylinder 401 is activated. The hydraulic cylinder 401 drives the upper template 402 to move downward under the limit of the four limit rods 403, so that the upper template 402 and the lower template 404 press the sheet material together.

[0034] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention.

Claims

1. A high-efficiency pressing device for color steel composite panels with positioning components, comprising a support frame (1), characterized in that: It also includes: The base (2) is located at the bottom of the support frame (1). The top of the base (2) is provided with four first limiting grooves (21). The top of the base (2) is provided with a support frame (22). The support frame (22) is provided with four sets of second limiting grooves (23). Positioning unit (3) is set on base (2). Positioning unit (3) drives the first link (323) and the second link (324) to move together and drives the toothed plate (332) and the contact head (333) to move, for positioning color steel composite plate.

2. The high-efficiency pressing operation device of the color steel composite board with positioning assembly according to claim 1, characterized in that: The positioning unit (3) includes a motor (31) mounted on the base (2). The driving end of the motor (31) is provided with a driving component (32) for driving the first link (323) and the second link (324) to work together. A pushing component (33) is provided outside the driving component (32) for positioning and clamping the color steel composite plate.

3. The high-efficiency pressing operation device of the color steel composite board with positioning assembly according to claim 2, characterized in that: The driving component (32) includes a shaft (321) disposed at the driving end of the motor (31). A rotating rod (322) is fixedly sleeved on the shaft (321). Both ends of the rotating rod (322) are rotatably connected to a first connecting rod (323). The driving ends of the two first connecting rods (323) are respectively rotatably connected to a second connecting rod (324). The bottoms of the two second connecting rods (324) are respectively limited and engaged with two first limiting grooves (21). The ends of the two first connecting rods (323) and the two connecting rods (324) are each provided with a base frame (325).

4. The high-efficiency pressing operation device of the color steel composite board with positioning assembly according to claim 3, characterized in that: The rotating rod (322), the first connecting rod (323), the second connecting rod (324) and the base frame (325) are set in two groups, which are symmetrical about the central axis around the shaft (321). The two rotating rods (322) are perpendicular to each other, and the two rotating rods (322) are sequentially sleeved on the outside of the shaft (321).

5. The high-efficiency pressing operation device of the color steel composite board with positioning assembly according to claim 2, characterized in that: The pusher (33) includes a mounting frame (331) disposed on the top of the base frame (325). A toothed plate (332) is slidably engaged within the mounting frame (331). A contact head (333) is provided at one end of the toothed plate (332). A gear (334) is rotatably connected within the mounting frame (331). The gear (334) meshes with the toothed plate (332). A ratchet (335) is provided on one side of the gear (334). The ratchet (335) engages with the toothed plate (332). The wheel (334) rotates synchronously. A pawl (336) is rotatably connected inside the mounting frame (331). The tip of the pawl (336) is rotatably engaged with the ratchet (335). A connecting block (337) is provided inside the mounting frame (331). A spring (338) is provided between the connecting block (337) and the pawl (336). The pusher (33) is set in multiple groups, which are divided into four directions. The pushers (33) in each direction are arranged in three groups side by side.

6. The high-efficiency pressing device for color steel composite panels with positioning components according to claim 1, characterized in that: The base (2) is provided with a pressing unit (4) at its top. The pressing unit (4) cooperates with the positioning unit (3) to drive the upper template (402) and the lower template (404) to close the mold for pressing the color steel composite plate.

7. The high-efficiency pressing operation device of the color steel composite board with positioning assembly according to claim 6, characterized in that: The pressing unit (4) includes a hydraulic cylinder (401) set on the top of the support frame (1). The driving end of the hydraulic cylinder (401) passes through the support frame (1) and is provided with an upper template (402). The top of the upper template (402) is provided with four limiting rods (403). All four limiting rods (403) pass through the support frame (1). The top of the support frame (22) is provided with a lower template (404). The upper template (402) and the lower template (404) are both set at the central axis position of the base (2).

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