Rapid feeding device for controller cover plate

Abstract

The utility model discloses a rapid feeding device for a controller cover plate. The rapid feeding device comprises a feeding support and a containing plate. The placing plate is composed of a first placing plate and a second placing plate, and the upper end of the placing plate is provided with a plurality of cover plate notches used for placing controller cover plates. A feeding platform is arranged at the upper end of the feeding support, a pair of relatively parallel vertical rails are arranged in the middle of the platform, and vertical plates extend from the two sides of the platform. A first strip-shaped sliding rail is arranged on the vertical rail, a plurality of first sliding blocks are connected to the first sliding rail in a sliding mode, and the lower end of the first containing plate is fixedly connected with the first sliding blocks and driven by a first driving device. A second strip-shaped sliding rail is arranged on the vertical plate, a plurality of second sliding blocks are connected to the second sliding rail in a sliding mode, and the lower end of the second containing plate is fixedly connected with the second sliding blocks and driven by a second driving device. The feeding device remarkably improves feeding efficiency, reduces manual intervention and is suitable for an automatic production line.

Description

Technical Field

[0001] This utility model relates to the field of automation equipment technology, and in particular to a rapid feeding device for controller cover plates. Background Technology

[0002] In automated production processes, the loading and unloading efficiency of the controller cover directly affects the production rhythm and overall work efficiency. Traditional loading methods typically involve manual placement or a single robotic arm for picking and placing, which presents the following problems:

[0003] 1. High level of manual intervention and low efficiency: Manual feeding relies on operators to place the cover plates one by one, which is not only inefficient, but also easily affected by human factors, resulting in unstable production rhythm.

[0004] 2. Simple mechanical structure and low degree of automation: Some mechanical feeding devices can only realize one-way feeding and cannot simultaneously take care of the unloading process, resulting in idle time when material is switched, which reduces the continuity of production.

[0005] 3. Low positioning accuracy and easy misalignment: Traditional feeding mechanisms usually rely on simple limiting structures for positioning, which can easily lead to deviations in the placement of the cover plate due to mechanical wear or repeated use, affecting the accuracy of subsequent processing or assembly.

[0006] 4. Poor synchronization, affecting production efficiency: Some existing feeding equipment requires shutdown for adjustment when changing materials, causing production line interruption and reducing overall production efficiency.

[0007] In view of the above problems, there is an urgent need for a feeding device that can achieve rapid loading and synchronous unloading of cover plates, and has high precision and high automation, so as to meet the needs of modern automated production lines. Utility Model Content

[0008] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a rapid feeding device for controller cover plates, which can realize rapid feeding and synchronous unloading of control cover plates, and the feeding process is highly accurate and highly automated.

[0009] To achieve the above objectives, the present invention provides the following technical solution: a rapid feeding device for a controller cover plate, comprising a feeding bracket and a placement plate, wherein the upper end of the placement plate is provided with a plurality of cover plate slots, and a controller cover plate is placed in the cover plate slots; the placement plate includes a first placement plate and a second placement plate.

[0010] The upper end of the feeding bracket is provided with a feeding platform, the middle of the feeding platform is provided with a pair of relatively parallel vertical rails, and the two sides of the feeding platform extend upward with vertical plates.

[0011] A first strip slide rail is fixed on the vertical rail, and a plurality of first sliders are slidably connected on the first strip slide rail. The lower ends of the first placement plate are respectively fixedly connected to the first sliders on the two first strip slide rails. A first driving device is fixedly connected to the side end of one of the first strip slide rails, and the driving output end of the first driving device is fixedly connected to the first placement plate.

[0012] A second strip slide rail is fixed on the upright plate, and a plurality of second sliders are slidably connected on the second strip slide rail. The lower ends of the second placement plate are respectively fixedly connected to the second sliders on the two second strip slide rails. A second driving device is fixedly connected to the side end of one of the second strip slide rails, and the driving output end of the second driving device is fixedly connected to the first placement plate.

[0013] When one of the placement plates is loaded, the other placement plate is unloaded simultaneously. The first driving device and the second driving device drive the first placement plate and the second placement plate to reciprocate alternately after the loading and unloading are completed.

[0014] Furthermore, a buffer assembly is provided above the ends of the first and second strip slide rails. The buffer assembly includes a buffer bracket and a hydraulic buffer. The buffer bracket is detachably installed at the ends of the first and second strip slide rails. The hydraulic buffer is fixed on the buffer bracket in a direction parallel to the first and second strip slide rails, with the head of the hydraulic buffer facing the first or second placement plate.

[0015] When the first driving device and the second driving device drive the first placement plate and the second placement plate to move to abut against the hydraulic buffer, the hydraulic buffer is squeezed to cushion the first placement plate or the second placement plate.

[0016] Furthermore, the head of the hydraulic buffer is fixedly fitted with a buffer head sleeve made of flexible material, and the buffer head sleeve is cylindrical in shape.

[0017] Furthermore, the bottom corners of the feeding bracket are provided with support components, the support components include support columns, support platforms and flexible pads, the upper end of the support column is fixedly connected to the feeding bracket, the lower end of the support column is fixedly connected to the upper end of the support platform, and the flexible pad is fixed to the lower end of the support platform.

[0018] Furthermore, the bottom of the flexible pad is provided with anti-slip texture.

[0019] Furthermore, the support assembly also includes an auxiliary support plate, which includes an integrally formed first connecting part, a second connecting part, and a support part. The first connecting part is vertically fixed to the bottom side of the feeding bracket, the second connecting part is located between the first connecting part and the support part, and a support tilt angle is formed between the second connecting part and the support column. The support part is in contact with and abuts against the ground.

[0020] Furthermore, the angle range of the support tilt angle is 30° to 45°.

[0021] The beneficial effects of this utility model are:

[0022] This utility model adopts an alternating working mechanism of the first and second placement plates. When one placement plate performs the feeding operation, the other placement plate simultaneously performs the unloading operation. There is no need for additional machine stoppage and waiting, which realizes continuous feeding and realizes rapid feeding and synchronous unloading of the control cover plate, significantly improving the production line operation efficiency.

[0023] Meanwhile, the first and second placement plates are guided by slide rails and sliders respectively, ensuring smooth operation during loading and unloading, effectively reducing cover plate misalignment and improving the accuracy of automated assembly.

[0024] In addition, the first and second drive devices are used to drive the two placement plates respectively to achieve precise control, making the device run more stably, reducing downtime caused by mechanical failures, and improving equipment reliability.

[0025] This utility model adopts an automated feeding mechanism, which reduces the frequency of manual operation, reduces the labor intensity of workers, and avoids problems such as cover plate misalignment and omission that may be caused by manual placement, thereby improving product consistency. Attached Figure Description

[0026] Figure 1 This is a schematic diagram of the rapid feeding device in this utility model;

[0027] Figure 2 This is a side view of the rapid feeding device in this utility model;

[0028] Figure 3 This is a schematic diagram of the structure of the buffer component in this utility model;

[0029] Figure 4 This is a structural schematic diagram of the support component in this utility model.

[0030] Reference numerals: 1. Feeding bracket; 2. Placement plate; 3. Cover plate slot; 4. Feeding platform; 5. Vertical rail; 6. Vertical plate; 7. First strip slide rail; 8. First slider; 9. First driving device; 10. Second driving device; 11. Second strip slide rail; 12. Buffer assembly; 121. Buffer bracket; 122. Hydraulic buffer; 123. Buffer head cover; 13. Support assembly; 131. Includes support column; 132. Support platform; 133. Flexible pad; 14. Auxiliary support plate; 141. First connecting part; 142. Second connecting part; 143. Support part; 15. Second slider. Detailed Implementation

[0031] The present invention will be further described in detail below with reference to the accompanying drawings and embodiments. Identical components are indicated by the same reference numerals. It should be noted that the terms "front," "rear," "left," "right," "upper," and "lower" used in the following description refer to directions in the accompanying drawings, and the terms "bottom surface," "top surface," "inner," and "outer" refer to directions toward or away from the geometric center of a specific component, respectively.

[0032] Example 1, referring to Figure 1 and Figure 2 This is the first embodiment of the present invention. This embodiment provides a rapid feeding device for a controller cover plate, which can realize rapid feeding and synchronous unloading of the controller cover plate. At the same time, the feeding process is highly accurate and highly automated. It includes a feeding bracket 1 and a placement plate 2. The upper end of the placement plate 2 is provided with multiple cover plate slots 3. The controller cover plate is placed in the cover plate slots 3. The placement plate 2 includes a first placement plate and a second placement plate 2.

[0033] The upper end of the feeding support 1 is provided with a feeding platform 4, and the middle of the feeding platform 4 is provided with a pair of relatively parallel vertical rails 5. The two sides of the feeding platform 4 extend upward with vertical plates 6.

[0034] A first strip slide rail 7 is fixed on the vertical rail 5. Multiple first sliders 8 are slidably connected on the first strip slide rail 7. The lower ends of the first placement plate are fixedly connected to the first sliders 8 on the two first strip slide rails 7 respectively. A first driving device 9 is fixed to the side end of one of the first strip slide rails 7. The driving output end of the first driving device 9 is fixedly connected to the first placement plate.

[0035] A second strip slide rail 11 is fixed on the upright plate 6. Multiple second sliders 15 are slidably connected on the second strip slide rail 11. The lower ends of the second placement plate 2 are respectively fixedly connected to the second sliders 15 on the two second strip slide rails 11. A second driving device 10 is fixedly connected to the side end of one of the second strip slide rails 11. The driving output end of the second driving device 10 is fixedly connected to the first placement plate.

[0036] When one of the placement plates 2 is loaded, the other placement plate 2 is unloaded simultaneously. The first drive device 9 and the second drive device 10 drive the first placement plate and the second placement plate 2 to alternately reciprocate after the loading and unloading are completed.

[0037] Working principle of Example 1:

[0038] In this embodiment, the rapid feeding device achieves continuous feeding and unloading of the controller cover plate through the alternating movement of two placement plates 2. The specific operation is as follows:

[0039] Initial state: The first placement plate is located at the loading position, and the second placement plate 2 is located at the unloading position.

[0040] Loading process: The first drive device 9 is activated, driving the first placement plate upwards, so that its upper cover plate gradually enters the subsequent process. At the same time, the second placement plate 2 is in the unloading position, used to receive the processed or assembled cover plate.

[0041] Alternating switching: After the first placement plate completes the loading, the first driving device 9 drives the first placement plate to move horizontally to the unloading position; the second placement plate 2 moves synchronously to the loading position to realize the synchronous loading and unloading process.

[0042] This cycle repeats continuously. Through the coordinated control of the first drive device 9 and the second drive device 10, the two placement plates 2 move alternately, thereby achieving continuous feeding of the cover plate without additional downtime and improving production efficiency.

[0043] In the embodiment, both the first driving device 9 and the second driving device 10 are slide cylinders.

[0044] Example 2, refer to Figure 3 This is the second embodiment of the present invention. Unlike the previous embodiment, this embodiment provides a buffer assembly 12, which can further improve the operational stability of the placement plate 2 and reduce the impact and vibration that may be generated during high-speed movement. The buffer assembly 12 is provided above the ends of the first strip slide rail 7 and the second strip slide rail 11. The buffer assembly 12 includes a buffer bracket 121 and a hydraulic buffer 122. The buffer bracket 121 is detachably installed at the ends of the first strip slide rail 7 and the second strip slide rail 11. The hydraulic buffer 122 is fixed on the buffer bracket 121 in a direction parallel to the first strip slide rail 7 and the second strip slide rail 11. The head of the hydraulic buffer 122 faces the first placement plate or the second placement plate 2.

[0045] When the first driving device 9 and the second driving device 10 drive the first placement plate and the second placement plate 2 to move to abut against the hydraulic buffer 122, the hydraulic buffer 122 is squeezed to buffer the first placement plate or the second placement plate 2.

[0046] Working principle of Example 2:

[0047] During the horizontal reciprocating motion of the placement plate 2, the drive device drives the placement plate 2 to move at high speed. In order to avoid vibration or damage caused by inertial impact at the end of the motion, the buffer component 12 plays a key role:

[0048] As the placement plate 2 approaches the end of the slide rail, the head of the hydraulic buffer 122 of the buffer assembly 12 abuts against the edge of the placement plate 2. The hydraulic buffer 122 is compressed, gradually absorbing the impact of the placement plate 2's movement, slowing its speed, and bringing it to a smooth stop at the target position. The buffer bracket 121 provides support, ensuring that the force direction of the hydraulic buffer 122 is always consistent with the movement direction of the placement plate 2, thus improving the buffering effect.

[0049] The buffer assembly 12 effectively reduces the impact on the placement plate 2 at the end of its movement, preventing mechanical damage caused by high-speed impact. Simultaneously, the hydraulic buffer 122 smoothly decelerates the placement plate 2 at the end of its movement, preventing displacement deviations due to inertia and improving the accuracy of loading and unloading. Furthermore, it reduces wear and tear on the equipment from long-term high-speed impacts, improving the durability of core components such as the slide rails and drive units.

[0050] Preferably, the head of the hydraulic buffer 122 is fixedly sleeved with a buffer head sleeve 123 made of flexible material, and the buffer head sleeve 123 is cylindrical in shape.

[0051] Specifically, in this embodiment, the buffer head cover 123 is made of a flexible material (such as rubber, silicone, or polyurethane), which has good elasticity and impact resistance. The buffer head cover 123 is cylindrical, which can fit tightly with the head of the hydraulic buffer 122 and provide an additional buffer layer during motion impact, reducing vibration and noise caused by hard contact. In addition, the installation is done by means of a sleeve, which facilitates replacement and maintenance. When the buffer head cover 123 wears, it can be directly replaced, improving the durability of the equipment.

[0052] When the first or second placement plate 2 reaches its endpoint, the head of the hydraulic buffer 122 first abuts against the placement plate 2, providing initial shock absorption through the buffer head sleeve 123. The flexible material of the buffer head sleeve 123 deforms, absorbing part of the impact force and reducing direct collisions between mechanical structures, making the movement smoother. Subsequently, the hydraulic buffer 122 takes effect, gradually releasing pressure to achieve further deceleration, ensuring the placement plate 2 stops smoothly and preventing rebound or displacement deviation caused by high-speed movement. In this process, the buffer head sleeve 123 absorbs part of the mechanical impact force, reduces the load on the hydraulic buffer 122, reduces the wear from direct collisions between the placement plate 2 and the buffer, and improves the durability of the equipment. At the same time, compared with traditional rigid mechanical buffers, the flexible material can effectively reduce impact noise, making the equipment run more smoothly. In addition, the buffer head sleeve 123 adopts a fixed sleeve method, which can be directly replaced when the material ages or wears, without replacing the entire hydraulic buffer 122, reducing maintenance costs.

[0053] Example 3, referring to Figure 4 This is the third embodiment of the present invention. Unlike the previous embodiment, this embodiment provides a support component 13, which can improve the stability of the feeding device and enhance the device's shock resistance during operation. The bottom corners of the feeding bracket 1 are provided with support components 13. The support component 13 includes a support column 131, a support platform 132 and a flexible pad 133. The upper end of the support column is fixedly connected to the feeding bracket 1, the lower end of the support column is fixedly connected to the upper end of the support platform 132, and the flexible pad 133 is fixed to the lower end of the support platform 132.

[0054] The support assembly 13 also includes an auxiliary support plate 14. The auxiliary support plate 14 includes an integrally formed first connecting part 141, a second connecting part 142 and a support part 143. The first connecting part 141 is vertically fixed to the bottom side of the feeding bracket 1. The second connecting part 142 is located between the first connecting part 141 and the support part 143. A support tilt angle is formed between the second connecting part 142 and the support column. The support part 143 is in contact with and abuts against the ground.

[0055] Working principle of Example 3:

[0056] In this embodiment, each corner of the bottom of the feeding bracket 1 is provided with a support component 13. The component consists of a support column, a support platform 132 and a flexible pad 133. An auxiliary support plate 14 is also added to improve the overall structural strength.

[0057] The upper end of the support column is fixedly connected to the bottom of the feeding bracket 1, and the lower end is fixedly connected to the support platform 132, which is used to provide the main support force for the equipment.

[0058] The support platform 132 is located at the bottom of the support column and is in contact with the ground, which increases the stress area and improves the stability of the device.

[0059] The flexible pad 133 is fixed to the lower end of the support platform 132 and is made of shock-absorbing material (such as rubber, silicone or polyurethane). It can effectively reduce the vibration during equipment operation and prevent the decrease in accuracy caused by equipment shaking.

[0060] To further enhance the stability of the support structure, this embodiment adds an auxiliary support plate 14 to the support component 13, the structure of which is as follows:

[0061] The first connecting part 141 is vertically fixed to the bottom side of the feeding bracket 1, serving as a support and connection.

[0062] The second connecting part 142 is located between the first connecting part 141 and the supporting part 143, and forms a supporting tilt angle with the supporting column, thereby enhancing the compressive strength of the supporting assembly 13.

[0063] The support part 143 is in contact with the ground to provide additional support and reduce equipment sway.

[0064] During equipment operation, the feeding bracket 1 bears the main load through the support column and support platform 132, ensuring the overall stability of the device.

[0065] The flexible pad 133 absorbs vibrations, reduces the impact force transmitted to the ground during high-speed movement, and protects equipment from mechanical fatigue caused by long-term vibration.

[0066] The auxiliary support plate 14 provides additional support. The design of the support tilt angle makes the mechanical structure more stable, especially when the device is running at high speed or under external force, it can effectively prevent the support from displacement or deformation.

[0067] Preferably, the bottom of the flexible pad 133 is provided with anti-slip texture.

[0068] Specifically, in this embodiment, by providing anti-slip textures on the bottom of the flexible pad 133, the anti-slip textures on the bottom of the flexible pad 133 increase the contact friction with the ground, avoid displacement caused by equipment vibration or external force, ensure that the equipment always stays in the set position, and improve the stability of operation.

[0069] Meanwhile, the anti-slip texture design allows the flexible pad 133 to better distribute pressure when subjected to vibration, reducing the transmission of vibration to the main body of the feeding device, thereby improving the accuracy of equipment operation and making it suitable for high-precision automated production lines.

[0070] In addition, the anti-slip texture not only prevents slipping, but also provides additional cushioning during equipment operation, reducing mechanical fatigue caused by long-term use and extending the service life of the equipment.

[0071] Preferably, the support tilt angle ranges from 30° to 45°.

[0072] Specifically, in this embodiment, the support tilt angle of 30°-45° forms a reasonable mechanical support structure, which enables the support component 13 to distribute the weight of the equipment more evenly, improve the stability of the overall structure, and avoid tilting or shaking caused by equipment vibration or center of gravity shift.

[0073] Meanwhile, within this angle range, the support component 13 can convert a portion of the vertical load into a horizontal component, allowing the support column and auxiliary support plate 14 to share the pressure, reducing the stress on individual components and improving the durability of the equipment.

[0074] Furthermore, an excessively small tilt angle can lead to insufficient distribution of support forces, while an excessively large tilt angle may increase the lateral instability of the equipment. A design angle of 30°-45° ensures balanced stress distribution, reduces material fatigue and structural deformation during long-term operation, and extends the equipment's lifespan.

[0075] The above are merely preferred embodiments of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are within its protection scope. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within its protection scope.

Claims

1. A rapid feeding device for a controller cover plate, characterized in that, It includes a feeding bracket (1) and a placement plate (2). The upper end of the placement plate (2) is provided with multiple cover plate slots (3). A controller cover plate is placed in the cover plate slots (3). The placement plate (2) includes a first placement plate and a second placement plate. The upper end of the feeding bracket (1) is provided with a feeding platform (4), the middle part of the feeding platform (4) is provided with a pair of relatively parallel vertical rails (5), and the two sides of the feeding platform (4) extend upward with vertical plates (6). The vertical rail (5) is fixed with a first strip rail (7), and a plurality of first sliders (8) are slidably connected on the first strip rail (7). The lower ends of the first placement plate are respectively fixedly connected to the first sliders (8) on the two first strip rails (7). A first driving device (9) is fixedly connected to the side end of one of the first strip rails (7), and the driving output end of the first driving device (9) is fixedly connected to the first placement plate. The upright plate (6) is fixed with a second strip rail (11), and a plurality of second sliders (15) are slidably connected on the second strip rail (11). The lower ends of the second placement plate are respectively fixedly connected to each of the second sliders (15) on the two second strip rails (11). A second driving device (10) is fixedly connected to the side end of one of the second strip rails (11), and the driving output end of the second driving device (10) is fixedly connected to the first placement plate. When one of the placement plates (2) is loaded, the other placement plate (2) is unloaded simultaneously. The first driving device (9) and the second driving device (10) drive the first placement plate and the second placement plate to move back and forth alternately after the loading and unloading are completed.

2. The rapid feeding device for the controller cover plate according to claim 1, characterized in that: A buffer assembly (12) is provided above the ends of the first strip slide (7) and the second strip slide (11). The buffer assembly (12) includes a buffer bracket (121) and a hydraulic buffer (122). The buffer bracket (121) is detachably installed at the ends of the first strip slide (7) and the second strip slide (11). The hydraulic buffer (122) is fixed on the buffer bracket (121) in a direction parallel to the first strip slide (7) and the second strip slide (11). The head of the hydraulic buffer (122) faces the first placement plate or the second placement plate. When the first driving device (9) and the second driving device (10) drive the first placement plate and the second placement plate to move to abut against the hydraulic buffer (122), the hydraulic buffer (122) is squeezed to buffer the first placement plate or the second placement plate.

3. The quick loading device for controller cover plate according to claim 2, wherein: The head of the hydraulic buffer (122) is fixedly fitted with a buffer head sleeve (123) made of flexible material, and the buffer head sleeve (123) is cylindrical in shape.

4. The quick loading device for controller cover plate according to claim 1, wherein: The bottom corners of the feeding bracket (1) are provided with support components (13). The support components (13) include a support column (131), a support platform (132) and a flexible pad (133). The upper end of the support column is fixedly connected to the feeding bracket (1), the lower end of the support column is fixedly connected to the upper end of the support platform (132), and the flexible pad (133) is fixed to the lower end of the support platform (132).

5. The quick loading device for controller cover plate according to claim 4, wherein: The bottom of the flexible pad (133) is provided with anti-slip texture.

6. The quick loading device for controller cover plate as claimed in claim 4, wherein: The support assembly (13) further includes an auxiliary support plate (14), which includes an integrally formed first connecting part (141), a second connecting part (142), and a support part (143). The first connecting part (141) is vertically fixed to the bottom side of the feeding bracket (1). The second connecting part (142) is located between the first connecting part (141) and the support part (143). A support tilt angle is formed between the second connecting part (142) and the support column. The support part (143) is in contact with and abuts against the ground.

7. The quick loading device for controller cover plate as claimed in claim 6, wherein: The angle range of the support tilt angle is 30° to 45°.

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