Uniform winding equipment for wire processing
By designing a wire processing equipment with components such as a drive motor, a moving plate, and support rollers, the problem of poor adaptability to different specifications of winding drums was solved, enabling flexible use of the equipment and uniform winding of wires.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHONGSHAN ZHIHE ELECTRONIC TECHNOLOGY CO LTD
- Filing Date
- 2025-05-14
- Publication Date
- 2026-04-17
AI Technical Summary
Existing winding equipment requires equipment replacement when dealing with different sizes of winding drums, resulting in poor flexibility and difficulty in adapting to the needs of different sizes of winding drums.
A uniform winding device for wire processing was designed. By combining a drive motor, a moving plate, support rollers and a limiting rod, the device can support and adjust winding drums of different lengths. The device also facilitates the placement and removal of winding drums by using rubber rollers and bolts. At the same time, the device uses a guide plate and a threaded rod to achieve uniform winding of the wire.
It improves the flexibility of equipment use, can adapt to different specifications of winding drums, simplifies the equipment change process, and achieves uniform winding of wires.
Smart Images

Figure CN224132427U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of wire processing equipment, specifically a uniform winding device for wire processing. Background Technology
[0002] Electric wires are conductors that carry electric current. They are usually made of metal (such as copper, aluminum, etc.) and wrapped with insulating material to prevent current leakage and electric shock hazards. They are indispensable components in power transmission and distribution systems, various electrical equipment, and electronic equipment. They are responsible for safely and stably delivering electrical energy from the power source to the equipment to ensure its normal operation.
[0003] During the production and processing of electrical wires, they need to be evenly wound onto a take-up drum using winding equipment. Although existing winding equipment can achieve the function of evenly winding the wire onto the surface of the take-up drum, in actual use, due to the different specifications of the take-up drums, the lengths of different specifications of take-up drums are different. Therefore, when winding the wire onto take-up drums of different specifications, it is necessary to change the winding equipment of the corresponding specification, which is very troublesome and lacks flexibility. Therefore, it needs to be improved. Utility Model Content
[0004] The purpose of this invention is to address the above-mentioned problems. This invention provides a uniform winding device for wire processing, which has the advantage of being applicable to winding drums of different specifications.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a uniform winding device for wire processing, comprising a base, a drive motor fixedly installed at the bottom of the inner surface of the base, a rotating shaft fixedly connected to the other end of the output shaft of the drive motor, a rotating rod fixedly sleeved on the outer surface of the rotating shaft, hinge rods hinged to both ends of the rotating rod, a movable plate hinged to the other end of the hinge rod, the outer surface of the movable plate being movably connected to the inner surface of the base, two movable plates, vertical plates fixedly installed on the front and rear sides of the top of the two movable plates, a fixed circular block fixedly connected to the top of the inner side of the vertical plate, a movable circular sleeve movably sleeved on the outer surface of the fixed circular block, a baffle fixedly connected to the inner side of the movable circular sleeve, and a support roller fixedly connected to the inner side of the baffle.
[0006] As a preferred embodiment of this utility model, limit rods are fixedly installed on both the front and rear sides of the inner surface of the base, the outer surface of the limit rods is movably sleeved with the inner surface of the movable plate, and a side plate is fixedly installed on the left side of the base.
[0007] In a preferred embodiment of this utility model, a vertical rod is fixedly installed inside the side plate, a slider is movably sleeved on the outer surface of the vertical rod, the outer surface of the slider is movably connected to the inner surface of the side plate, and a motor housing is fixedly installed on the right side of the slider.
[0008] As a preferred embodiment of this utility model, a power motor is fixedly sleeved inside the motor housing, and a round shaft is fixedly connected to the other end of the output shaft of the power motor. The right end of the round shaft passes through the motor housing and extends to the right side of the motor housing and is movably sleeved with the inner wall of the motor housing. A rubber roller is fixedly sleeved on the outer surface of the round shaft.
[0009] As a preferred embodiment of this utility model, a fixing plate is fixedly installed on the left side of the top of the slider, a U-shaped plate is movably sleeved inside the fixing plate, a friction pad is fixedly installed on the right side of the inner surface of the U-shaped plate, an mounting plate is fixedly installed on the left side of the U-shaped plate, a bolt is threaded inside the mounting plate, a fixing sleeve is movably sleeved on the right end of the bolt, and the right side of the fixing sleeve is fixedly connected to the outer surface of the fixing plate.
[0010] As a preferred embodiment of this utility model, a fixing box is fixedly installed on the front of the base, a fixing motor is fixedly connected to the right end of the fixing box, a threaded rod is fixedly connected to the other end of the output shaft of the fixing motor, and the left end of the threaded rod extends into the interior of the fixing box and is movably sleeved with the inner wall of the fixing box.
[0011] In a preferred embodiment of this invention, a movable block is threaded onto the outer surface of the threaded rod, the outer surface of the movable block is movably connected to the inner surface of the fixed box, and a guide plate is fixedly connected to the top of the movable block.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0013] 1. This utility model, by setting up a drive motor, moving plates, vertical plates, and support rollers, allows the operator to place the take-up drum on the four support rollers, which then support the take-up drum. When it is necessary to support take-up drums of different lengths, the drive motor can be started, causing the rotating shaft to rotate, which in turn causes the two moving plates to move in opposite directions through the hinge rod. This allows the vertical plate to move, thereby adjusting the distance between the vertical plates. In this way, the four support rollers can support take-up drums of different lengths, improving the flexibility of the device.
[0014] 2. This utility model, by setting up a slider, rubber roller, U-shaped plate and bolt, allows the operator to remove or place the winding drum by rotating the bolt, causing the bolt to move the mounting plate to the right, which in turn moves the U-shaped plate and friction pad to the right. The friction pad will then disengage from the vertical rod, thereby releasing the fixing effect on the slider. This allows the operator to push the slider to raise the rubber roller, increasing the space between the rubber roller and the support roller, thus facilitating the operator to place or remove the winding drum. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of this utility model;
[0016] Figure 2 This is a cross-sectional view of the front of the present invention;
[0017] Figure 3 This is a cross-sectional structural diagram of the base of this utility model;
[0018] Figure 4 This is a cross-sectional view of the top of the present invention;
[0019] Figure 5 This is a cross-sectional view of the fixed circular block of this utility model;
[0020] Figure 6 for Figure 4 A magnified schematic diagram of the structure at point A in the middle.
[0021] In the diagram: 1. Base; 2. Drive motor; 3. Rotating shaft; 4. Rotating rod; 5. Hinge rod; 6. Moving plate; 7. Vertical plate; 8. Fixed round block; 9. Movable round sleeve; 10. Baffle; 11. Support roller; 12. Limiting rod; 13. Side plate; 14. Vertical rod; 15. Slider; 16. Motor housing; 17. Power motor; 18. Round shaft; 19. Rubber roller; 20. Fixed plate; 21. U-shaped plate; 22. Friction pad; 23. Mounting plate; 24. Bolt; 25. Fixed sleeve; 26. Fixed box; 27. Fixed motor; 28. Threaded rod; 29. Moving block; 30. Guide plate. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] like Figures 1 to 6As shown, this utility model provides a uniform winding device for wire processing, including a base 1. A drive motor 2 is fixedly installed at the bottom of the inner surface of the base 1. A rotating shaft 3 is fixedly connected to the other end of the output shaft of the drive motor 2. A rotating rod 4 is fixedly sleeved on the outer surface of the rotating shaft 3. A hinge rod 5 is hinged to both the left and right ends of the rotating rod 4. A movable plate 6 is hinged to the other end of the hinge rod 5. The outer surface of the movable plate 6 is movably connected to the inner surface of the base 1. There are two movable plates 6. Vertical plates 7 are fixedly installed on the front and rear sides of the top of the two movable plates 6. A fixed round block 8 is fixedly connected to the top of the inner side of the vertical plate 7. A movable round sleeve 9 is movably sleeved on the outer surface of the fixed round block 8. A baffle 10 is fixedly connected to the inner side of the movable round sleeve 9. A support roller 11 is fixedly connected to the inner side of the baffle 10.
[0024] The operator places the take-up drum on top of the four support rollers 11, so that the four support rollers 11 can support take-up drums of different diameters. When it is necessary to support take-up drums of different lengths, the drive motor 2 can be started, so that the rotating shaft 3 drives the rotating rod 4 to rotate. This causes the rotating rod 4 to drive the two moving plates 6 to move in opposite directions through the hinge rod 5, which in turn causes the vertical plate 7 to move and adjust the position of the support rollers 11, thereby supporting take-up drums of different lengths.
[0025] Limiting rods 12 are fixedly installed on both the front and rear sides of the inner surface of the base 1. The outer surface of the limiting rods 12 is movably connected to the inner surface of the movable plate 6. A side plate 13 is fixedly installed on the left side of the base 1.
[0026] By setting the limiting rod 12, the limiting rod 12 can limit the movement of the moving plate 6, thereby making the moving plate 6 move more stably.
[0027] A vertical rod 14 is fixedly installed inside the side plate 13. A slider 15 is movably sleeved on the outer surface of the vertical rod 14. The outer surface of the slider 15 is movably connected to the inner surface of the side plate 13. A motor housing 16 is fixedly installed on the right side of the slider 15.
[0028] By setting the vertical rod 14, the slider 15 can move up and down along the outer surface of the vertical rod 14.
[0029] The motor housing 16 is fitted with a power motor 17, and the other end of the output shaft of the power motor 17 is fixedly connected to a round shaft 18. The right end of the round shaft 18 passes through the motor housing 16 and extends to the right side of the motor housing 16 and is movably fitted with the inner wall of the motor housing 16. A rubber roller 19 is fixedly fitted on the outer surface of the round shaft 18.
[0030] The operator moves the slider 15 along the outer surface of the vertical rod 14, so that the outer surface of the rubber roller 19 contacts the top of the take-up drum. This allows the rubber roller 19 to rotate, thereby driving the take-up drum to rotate and thus winding up the wire.
[0031] Among them, a fixing plate 20 is fixedly installed on the left side of the top of the slider 15, a U-shaped plate 21 is movably sleeved inside the fixing plate 20, a friction pad 22 is fixedly installed on the right side of the inner surface of the U-shaped plate 21, an mounting plate 23 is fixedly installed on the left side of the U-shaped plate 21, a bolt 24 is threaded inside the mounting plate 23, a fixing sleeve 25 is movably sleeved on the right end of the bolt 24, and the right side of the fixing sleeve 25 is fixedly connected to the outer surface of the fixing plate 20.
[0032] The operator rotates the bolt 24, causing the bolt 24 to move the mounting plate 23 to the left, which in turn causes the mounting plate 23 to move the U-shaped plate 21 to the left, so that the friction pad 22 contacts the outer surface of the vertical rod 14, thereby fixing the slider 15.
[0033] The base 1 has a fixed box 26 fixedly installed on the front side. The fixed motor 27 is fixedly connected to the right end of the fixed box 26. The other end of the output shaft of the fixed motor 27 is fixedly connected to a threaded rod 28. The left end of the threaded rod 28 extends into the interior of the fixed box 26 and is movably sleeved with the inner wall of the fixed box 26.
[0034] The operator can start the fixed motor 27 to make the threaded rod 28 rotate.
[0035] Among them, the outer surface of the threaded rod 28 is threaded with a movable block 29, the outer surface of the movable block 29 is movably connected to the inner surface of the fixed box 26, and the top of the movable block 29 is fixedly connected with a guide plate 30.
[0036] When the operator is winding the wire, he first passes one end of the wire through the guide plate 30. Then, when the wire is being wound, the fixed motor 27 is started, which causes the threaded rod 28 to drive the moving block 29 and the guide plate 30 to move at a constant speed from left to right, so that the wire is evenly wound on the outer surface of the winding drum.
[0037] Working principle and usage process of this utility model:
[0038] When the operator needs to reel in the wire, first, based on the length of the reel, the operator starts the drive motor 2, causing the rotating shaft 3 to rotate the rotating rod 4. This, in turn, causes the two moving plates 6 to move towards each other under the limiting action of the limiting rod 12, which in turn causes the moving plates 6 to move the vertical plate 7. This adjusts the position of the support rollers 11, allowing the four support rollers 11 to support reels of different lengths. Then, by rotating the bolt 24, the bolt 24 causes the mounting plate 23 to move to the right, causing the U-shaped plate 21 and friction pad 22 to move to the right. The friction pad 22 will then disengage from the vertical rod 14, releasing the fixing effect on the slider 15. This allows the operator to push the slider 15 to raise the rubber roller 19, increasing the space between the rubber roller 19 and the support rollers 11. At this point, the operator places the reel on top of the four support rollers 11.
[0039] Then, the operator moves the slider 15 downwards so that the outer surface of the rubber roller 19 contacts the outer surface of the take-up drum. Then, by rotating the bolt 24, the bolt 24 drives the mounting plate 23 to move to the left, causing the U-shaped plate 21 and the friction pad 22 to move to the left. The friction pad 22 will then contact the vertical rod 14, thereby fixing the slider 15. At this time, one end of the wire is passed through the guide plate 30. When winding the wire, the fixed motor 27 is started, causing the threaded rod 28 to drive the moving block 29 and the guide plate 30 to move left and right at a uniform speed, so that the wire is evenly wound on the outer surface of the take-up drum. When the wire passes through the guide plate 30 and is fixed on the take-up drum, the power motor 17 is started, causing the round shaft 18 to drive the rubber roller 19 to rotate. This allows the rubber roller 19 to cooperate with the four support rollers 11 to drive the take-up drum to rotate, thereby evenly winding the wire on the surface of the take-up drum.
[0040] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0041] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An even winding apparatus for processing electric wires, comprising a base (1), characterized in that: A drive motor (2) is fixedly installed at the bottom of the inner surface of the base (1). A rotating shaft (3) is fixedly connected to the other end of the output shaft of the drive motor (2). A rotating rod (4) is fixedly sleeved on the outer surface of the rotating shaft (3). A hinge rod (5) is hinged to both the left and right ends of the rotating rod (4). A movable plate (6) is hinged to the other end of the hinge rod (5). The outer surface of the movable plate (6) is movably connected to the inner surface of the base (1). There are two movable plates (6). A vertical plate (7) is fixedly installed on the front and rear sides of the top of the two movable plates (6). A fixed round block (8) is fixedly connected to the top of the inner side of the vertical plate (7). A movable round sleeve (9) is movably sleeved on the outer surface of the fixed round block (8). A baffle (10) is fixedly connected to the inner side of the movable round sleeve (9). A support roller (11) is fixedly connected to the inner side of the baffle (10).
2. The uniform winding apparatus for electric wire processing according to claim 1, characterized by: Limiting rods (12) are fixedly installed on both the front and rear sides of the inner surface of the base (1). The outer surface of the limiting rods (12) is movably connected to the inner surface of the movable plate (6). A side plate (13) is fixedly installed on the left side of the base (1).
3. The uniform winding apparatus for processing an electric wire according to claim 2, characterized by: A vertical rod (14) is fixedly installed inside the side plate (13). A slider (15) is movably sleeved on the outer surface of the vertical rod (14). The outer surface of the slider (15) is movably connected to the inner surface of the side plate (13). A motor housing (16) is fixedly installed on the right side of the slider (15).
4. The uniform winding apparatus for processing an electric wire according to claim 3, characterized by: A power motor (17) is fixedly sleeved inside the motor housing (16). A round shaft (18) is fixedly connected to the other end of the output shaft of the power motor (17). The right end of the round shaft (18) passes through the motor housing (16) and extends to the right side of the motor housing (16) and is movably sleeved with the inner wall of the motor housing (16). A rubber roller (19) is fixedly sleeved on the outer surface of the round shaft (18).
5. The uniform winding apparatus for processing an electric wire according to claim 3, characterized by: A fixing plate (20) is fixedly installed on the left side of the top of the slider (15). A U-shaped plate (21) is movably sleeved inside the fixing plate (20). A friction pad (22) is fixedly installed on the right side of the inner surface of the U-shaped plate (21). An mounting plate (23) is fixedly installed on the left side of the U-shaped plate (21). A bolt (24) is threaded inside the mounting plate (23). A fixing sleeve (25) is movably sleeved on the right end of the bolt (24). The right side of the fixing sleeve (25) is fixedly connected to the outer surface of the fixing plate (20).
6. The uniform winding apparatus for processing an electric wire according to claim 1, characterized by: A fixing box (26) is fixedly installed on the front of the base (1). A fixing motor (27) is fixedly connected to the right end of the fixing box (26). A threaded rod (28) is fixedly connected to the other end of the output shaft of the fixing motor (27). The left end of the threaded rod (28) extends into the interior of the fixing box (26) and is movably sleeved with the inner wall of the fixing box (26).
7. The uniform winding apparatus for processing an electric wire according to claim 6, characterized by: The outer surface of the threaded rod (28) is threaded with a movable block (29), the outer surface of the movable block (29) is movably connected to the inner surface of the fixed box (26), and the top of the movable block (29) is fixedly connected with a guide plate (30).