Edible mushroom rapid fermentation device

By designing a combination of tank, gas supply pipe, pressure relief pipe and components in the edible fungus fermentation device, online detection of the pressure relief component status is achieved, solving the problems of low detection efficiency and safety hazards in the existing technology, and improving detection efficiency and safety.

CN224133044UActive Publication Date: 2026-04-17JIANGSU XINBIDA AGRI TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU XINBIDA AGRI TECH CO LTD
Filing Date
2025-05-19
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

Existing edible fungus fermentation devices require fermentation to be stopped during pressure relief structure testing, which is inefficient and poses safety hazards.

Method used

A rapid fermentation device for edible fungi was designed, comprising a tank, a gas supply pipe, a first pressure relief pipe, a first pressure relief component, a horizontal pipe, a second pressure relief component, and a pressurization pipe. The status of the first and second pressure relief components is detected through the pressurization pipe, enabling online monitoring and ensuring the safety and efficiency of the device.

Benefits of technology

This technology enables online monitoring of the pressure relief components during fermentation, improving monitoring efficiency, reducing the likelihood of the device failing to depressurize, and enhancing safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a quick fermentation device for edible fungi, which comprises a tank body, a gas delivery pipe, a first pressure relief pipe, a first pressure relief component, a transverse pipe, a second pressure relief component and a pressurizing pipe, the gas delivery pipe is arranged on the outer side of the tank body, a first valve is arranged on the gas delivery pipe, the first pressure relief pipe is arranged at the top of the tank body, and the second pressure relief component is arranged on the transverse pipe. The first pressure relief assembly is arranged in the first pressure relief pipe, the transverse pipe is arranged on the right side of the first pressure relief pipe, the fourth valve and the second pressure relief pipe are arranged on the transverse pipe, the second pressure relief assembly is arranged on the right side of the transverse pipe, and the pressurizing pipe is arranged on the left side of the first pressure relief pipe and fixedly connected with the air conveying pipe through a hose. Through the arrangement of the air delivery pipe, the first pressure relief pipe, the transverse pipe and the pressurizing pipe, whether the pressure relief structure is normal or not can be detected under the condition that work of the device is not affected, safety accidents caused by the fact that the pressure relief structure cannot relieve pressure are avoided, and meanwhile through the arrangement of the first pressure relief assembly and the second pressure relief assembly, the probability that pressure cannot be relieved can be greatly reduced.
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Description

Technical Field

[0001] This utility model relates to the field of edible fungi fermentation technology, specifically to a rapid fermentation device for edible fungi. Background Technology

[0002] The rapid fermentation device for edible fungi is a specialized piece of equipment used to improve the fermentation efficiency of edible fungi strains, shorten the fermentation cycle, and optimize fermentation quality. Rapid fermentation devices for edible fungi generally include stirring, temperature control, and pressure relief structures. Since edible fungi are aerobic organisms, they require a large amount of oxygen during growth; therefore, an air compressor and air filter are needed to continuously introduce clean air into the device for rapid fermentation. While the device can release pressure through the pressure relief structure, this requires frequent inspection for damage over long periods, necessitating a halt to fermentation, resulting in low efficiency and certain shortcomings. Therefore, we have proposed a rapid fermentation device for edible fungi. Utility Model Content

[0003] The present invention aims to solve the problems existing in the prior art or related technologies.

[0004] Therefore, the technical solution adopted by this utility model is as follows: a rapid fermentation device for edible fungi, comprising a tank, a gas supply pipe, a first pressure relief pipe, a first pressure relief component, a horizontal pipe, a second pressure relief component, and a pressure boosting pipe. The gas supply pipe is arranged on the outside of the tank and is equipped with a first valve. The first pressure relief pipe is arranged on the top of the tank and is equipped with a second valve and a third valve in sequence. The first pressure relief component is arranged inside the first pressure relief pipe. The horizontal pipe is arranged on the right side of the first pressure relief pipe and is equipped with a fourth valve and a second pressure relief pipe. The second pressure relief component is arranged on the right side of the horizontal pipe. The pressure boosting pipe is arranged on the left side of the first pressure relief pipe and is equipped with a fifth valve. The pressure boosting pipe is fixedly connected to the gas supply pipe through a flexible hose.

[0005] Preferably, the top of the tank is provided with a feed pipe and the bottom of the tank is provided with a discharge pipe.

[0006] Preferably, it also includes a jacket, wherein a steam inlet pipe is provided on the left side of the jacket, and no outlet pipe is provided at the bottom of the jacket.

[0007] Preferably, the gas supply pipe is fixedly connected to the air compressor.

[0008] Preferably, a pressure sensor is installed on the first pressure relief pipe.

[0009] Preferably, the first pressure relief assembly includes a fixing plate disposed inside the first pressure relief pipe, a spring disposed at the bottom of the fixing plate, and a pressure relief valve core disposed at the bottom of the spring.

[0010] Preferably, activated carbon filter plates are evenly distributed on the top of the second pressure relief pipe and the first pressure relief pipe.

[0011] Preferably, the second pressure relief assembly includes a mounting plate bolted to the right side of the horizontal tube, a cylinder mounted on the mounting plate, and a piston mounted to the left side of the cylinder.

[0012] By adopting the above technical solution, the beneficial effects achieved by this utility model are as follows: the gas supply pipe of this utility model can deliver clean and sterile air to the first pressure relief pipe through the pressurization pipe, thereby increasing the air pressure in the first pressure relief pipe. Then, by rotating and opening the third valve, the normality of the first pressure relief component can be detected, and by rotating and opening the fourth valve, the normality of the second pressure relief component can be detected. This process can be carried out while the device is working, which is highly efficient. At the same time, pressure can be relieved by the cooperation of the first pressure relief component and the first pressure relief pipe, and pressure can also be relieved by the cooperation of the second pressure relief component and the second pressure relief pipe. The two methods of pressure relief greatly reduce the probability of failure to relieve pressure, and the safety is high. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of this utility model;

[0014] Figure 2 This utility model Figure 1 A schematic diagram of the structure of the first and second pressure relief pipes;

[0015] Figure 3 This utility model Figure 2 Schematic diagram of the middle fixing plate;

[0016] Figure 4 This utility model Figure 1 A schematic diagram of the structure of the second pressure relief component.

[0017] Figure label:

[0018] 100. Tank body; 101. Inlet pipe; 102. Outlet pipe;

[0019] 200. Jacket; 201. Steam inlet pipe; 202. Discharge pipe;

[0020] 300. Gas pipeline; 301. First valve;

[0021] 400. First pressure relief pipe; 401. Second valve; 402. Third valve; 403. Pressure sensor;

[0022] 500, First pressure relief assembly; 501, Fixing plate; 502, Spring; 503, Pressure relief valve core;

[0023] 600. Horizontal pipe; 601. Fourth valve; 602. Second pressure relief pipe; 603. Activated carbon filter plate;

[0024] 700. Second pressure relief assembly; 701. Mounting plate; 702. Cylinder; 703. Piston;

[0025] 800, booster pipe; 801, fifth valve. Detailed Implementation

[0026] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be noted that, unless otherwise specified, the embodiments and features of the present utility model can be combined with each other.

[0027] The following describes some embodiments of this utility model with reference to the accompanying drawings, providing a rapid fermentation device for edible fungi.

[0028] Example 1:

[0029] Reference Figure 1-4 This is the first embodiment of the present invention, which provides a rapid fermentation device for edible fungi, including a tank 100, a jacket 200, a gas supply pipe 300, a first pressure relief pipe 400, a first pressure relief component 500, a horizontal pipe 600, a second pressure relief component 700, and a pressure boosting pipe 800.

[0030] Specifically, the top of the tank 100 is provided with a feed pipe 101, and the bottom of the tank 100 is provided with a discharge pipe 102. In use, the edible fungi raw materials can be poured into the tank 100 through the feed pipe 101, and the edible fungi can be discharged through the discharge pipe 102.

[0031] Specifically, a steam inlet pipe 201 is provided on the left side of the jacket 200, and no outlet pipe 202 is provided at the bottom of the jacket 200. In use, steam can be delivered into the jacket 200 through the steam inlet pipe 201 and then discharged through the outlet pipe 202. The steam heats the tank 100 for fermentation.

[0032] Specifically, the gas supply pipe 300 is installed on the outside of the tank 100, and a first valve 301 is installed on the gas supply pipe 300. The gas supply pipe 300 is fixedly connected to the air compressor. In use, sterile air can be delivered to the tank 100 through the gas supply pipe 300 by the air compressor so that the edible fungi can ferment. The flow rate of sterile air can be controlled by the first valve 301, and the delivery of sterile air can also be blocked.

[0033] Specifically, the first pressure relief pipe 400 is installed on the top of the tank 100. The first pressure relief pipe 400 is equipped with a second valve 401 and a third valve 402 in sequence. The first pressure relief pipe 400 is also equipped with a pressure sensor 403. In use, the first pressure relief pipe 400 can release pressure to prevent the tank 100 from having high pressure and causing safety accidents. The second valve 401 can block the air flow between the first pressure relief pipe 400 and the tank 100 to detect whether the pressure relief structure is damaged. Then, the third valve 402 can block the first pressure relief assembly 500 from releasing pressure. The pressure sensor 403 can detect the pressure inside the first pressure relief pipe 400.

[0034] Specifically, the first pressure relief assembly 500 is arranged inside the first pressure relief pipe 400. The first pressure relief assembly 500 includes a fixing plate 501 arranged inside the first pressure relief pipe 400, a spring 502 arranged at the bottom of the fixing plate 501, and a pressure relief valve core 503 arranged at the bottom of the spring 502. In use, the elasticity of the spring 502 allows the pressure relief valve core 503 to move upward. When the pressure relief valve core 503 is no longer in contact with the first pressure relief pipe 400, pressure can be released for use.

[0035] Specifically, the horizontal pipe 600 is located on the right side of the first pressure relief pipe 400. The horizontal pipe 600 is equipped with a fourth valve 601 and a second pressure relief pipe 602. Activated carbon filter plates 603 are evenly distributed on the top of the second pressure relief pipe 602 and the first pressure relief pipe 400. During use, pressure can be released through both the second pressure relief pipe 602 and the first pressure relief pipe 400, while the activated carbon filter plate 603 can filter the air to prevent outside air from flowing back and contaminating the edible fungi inside the tank 100.

[0036] Specifically, the second pressure relief assembly 700 is located on the right side of the horizontal pipe 600. The second pressure relief assembly 700 includes a mounting plate 701 bolted to the right side of the horizontal pipe 600, a cylinder 702 mounted on the mounting plate 701, and a piston 703 mounted on the left side of the cylinder 702. In use, the second pressure relief assembly 700 can be easily installed and disassembled via the mounting plate 701, while the piston 703 can be moved via the cylinder 702. When the piston 703 no longer obstructs the second pressure relief pipe 602, pressure can be released for use.

[0037] Specifically, the booster pipe 800 is located on the left side of the first pressure relief pipe 400. A fifth valve 801 is installed on the booster pipe 800. The booster pipe 800 is fixedly connected to the air supply pipe 300 through a hose. In use, sterile air can be delivered to the first pressure relief pipe 400 through the booster pipe 800 to detect whether the first pressure relief component 500 and the second pressure relief component 700 are depressurized.

[0038] The working principle and usage process of this utility model are as follows: First, rotate to close the first valve 301, second valve 401, third valve 402, and fourth valve 601. Then, rotate to open the fifth valve 801. After opening, the air compressor is controlled to deliver sterile air through the air supply pipe 300 and the pressure boosting pipe 800 to the first pressure relief pipe 400. After a certain amount of sterile air is input, the air pressure sensor 403 will detect the air pressure. When the air pressure value reaches the preset range, the third valve 402 can be rotated to open. After opening, check whether the first pressure relief component 500 is depressurized; this will detect whether the first pressure relief component 500 is damaged. After detection, the third valve 402 can be rotated to close, and the fourth valve 601 can be rotated to open. After opening, check whether the second pressure relief component 700 is depressurized; this will detect whether the second pressure relief component 700 is damaged.

[0039] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.

Claims

1. A rapid fermentation device for edible fungi, characterized in that, include: Tank body (100); A gas transmission pipe (300) is installed on the outside of the tank body (100), and a first valve (301) is installed on the gas transmission pipe (300); A first pressure relief pipe (400) is installed on the top of the tank body (100), and a second valve (401) and a third valve (402) are sequentially installed on the first pressure relief pipe (400); The first pressure relief assembly (500) is installed inside the first pressure relief pipe (400); A horizontal pipe (600) is arranged on the right side of the first pressure relief pipe (400), and a fourth valve (601) and a second pressure relief pipe (602) are arranged on the horizontal pipe (600); The second pressure relief assembly (700) is located on the right side of the horizontal pipe (600); A booster pipe (800) is installed on the left side of the first pressure relief pipe (400). A fifth valve (801) is installed on the booster pipe (800). The booster pipe (800) is fixedly connected to the gas transmission pipe (300) through a hose.

2. The rapid fermentation device for edible fungi according to claim 1, characterized in that, The top of the tank (100) is provided with a feed pipe (101), and the bottom of the tank (100) is provided with a discharge pipe (102).

3. The rapid fermentation device for edible fungi according to claim 1, characterized in that, It also includes a jacket (200), on the left side of which a steam inlet pipe (201) is provided, and the bottom of the jacket (200) is not provided with an outlet pipe (202).

4. The rapid fermentation device for edible fungi according to claim 1, characterized in that, The gas supply pipe (300) is fixedly connected to the air compressor.

5. The rapid fermentation device for edible fungi according to claim 1, characterized in that, A pressure sensor (403) is installed on the first pressure relief pipe (400).

6. The rapid fermentation device for edible fungi according to claim 1, characterized in that, The first pressure relief assembly (500) includes a fixing plate (501) disposed inside the first pressure relief pipe (400), a spring (502) disposed at the bottom of the fixing plate (501), and a pressure relief valve core (503) disposed at the bottom of the spring (502).

7. The rapid fermentation device for edible fungi according to claim 1, characterized in that, The top of the second pressure relief pipe (602) and the first pressure relief pipe (400) are evenly provided with activated carbon filter plates (603).

8. The rapid fermentation device for edible fungi according to claim 1, characterized in that, The second pressure relief assembly (700) includes a mounting plate (701) bolted to the right side of the horizontal tube (600), a cylinder (702) mounted on the mounting plate (701), and a piston (703) mounted to the left side of the cylinder (702).