Reciprocating machine for ES fiber production

By introducing a rotary and reciprocating motion device into the reciprocating machine used for ES fiber production, the problem of low spraying efficiency caused by the inability of fiber bundles to be turned over was solved, achieving comprehensive fiber spraying and environmental protection.

CN224133258UActive Publication Date: 2026-04-17MINRUIXIN SYNTHETIC FIBER (NANPING) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
MINRUIXIN SYNTHETIC FIBER (NANPING) CO LTD
Filing Date
2025-03-31
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

The existing reciprocating machines used in ES fiber production cannot turn the fiber bundles over, resulting in spraying only on one side and low work efficiency.

Method used

A rotating device including a rotary motor, a connecting shaft, a rotary gear, and a gear ring is designed. The rotary motor drives the connecting shaft and the rotary gear to rotate, which in turn drives the gear ring to rotate the fiber bundle, thereby achieving comprehensive spraying. The conveyor motor drives the conveyor roller to rotate and transport the fiber bundle. Combined with the drive motor driving the drive rod and drive teeth to move, the reciprocating tooth column moves back and forth to achieve spraying and cleaning.

Benefits of technology

It achieves comprehensive spraying of fiber bundles, improves production efficiency, and prevents environmental pollution through cleaning devices.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of reciprocators, and particularly relates to an ES fiber production reciprocator which comprises a workbench and a rack, the rack is fixedly connected above the workbench, rotating devices are arranged on the left side and the right side of the workbench, and each rotating device comprises a rotating motor, a connecting shaft, a rotating gear, a gear ring and a protective cover. According to the reciprocating machine for ES fiber production, a rotating motor drives a connecting shaft and a rotating gear to rotate, a gear ring rotates to drive a fiber harness located in the gear ring to rotate, finally the harness can be comprehensively sprayed, the production efficiency is improved, a spring drives a pressing roller to limit the harness, a conveying motor drives a conveying roller to rotate to convey the harness, and the production efficiency is improved. The driving motor drives the driving disc to rotate, the driving rod and the driving teeth are made to move, finally the reciprocating tooth column is driven to move back and forth, spraying materials are pumped to the spraying opening through the water pump to spray the wire harness, and the electric push rod drives the scraper to move to scrape residual spraying materials on the workbench into the collecting tank to prevent environment pollution.
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Description

Technical Field

[0001] This utility model relates to the field of reciprocating machine technology, specifically a reciprocating machine for ES fiber production. Background Technology

[0002] In the production of ES fibers, it is necessary to spray oil onto their surface to ensure certain performance requirements during the spinning process. For example, if it is necessary to prevent or eliminate static electricity generated during spinning or to give the fiber soft and smooth properties, the oiling agent can be applied to the fiber by spraying.

[0003] The spraying device in the current ES fiber production process uses a reciprocating machine. However, the existing reciprocating machine for ES fiber production is too complex. A simple reciprocating structure requires multiple sets of motors to rotate, resulting in energy waste.

[0004] For example, Chinese patent CN210974944U discloses a reciprocating machine for ES fiber production, including a top plate, a rotating device, a guide block, a motor, a guide gear, and a spraying connection clamp. The rotating device is fixedly installed in the lower middle of the top plate, and the guide block is fixedly installed in the upper middle of the top plate. Guide grooves are opened at both ends of the inner wall of the outer frame of the rotating device to connect to the inner frame. A transmission rod is fixedly installed on the top of the inner frame. The guide gear is fixedly installed at the rear end of the top of the transmission rod, and the spraying connection clamp is fixedly installed at the front end of the top of the transmission rod. The structure of this utility model is scientifically and rationally designed. The guide gear is meshed with the gear groove of the guide block. The guide gear has an auxiliary role in the rotation of the transmission rod, and the guide block has a rotation function for the transmission rod.

[0005] However, the device cannot flip the ES fiber bundles, and can only spray one side during spraying, resulting in low working efficiency. Utility Model Content

[0006] The purpose of this invention is to provide a reciprocating machine for ES fiber production, so as to solve the problems of the device mentioned in the background art being unable to rotate the ES fiber bundle, spraying only one side during spraying, and having low working efficiency.

[0007] To achieve the above objectives, the present invention provides the following technical solution: a reciprocating machine for ES fiber production, comprising a worktable and a frame, wherein the frame is fixedly connected above the worktable, and rotating devices are provided on the left and right sides of the worktable;

[0008] The rotating device includes a rotary motor, a connecting shaft, a rotary gear, a gear ring, and a protective cover. The rotary motor is mounted on the right side of the worktable, the connecting shaft is connected to the output end of the rotary motor, the rotary gear is fixedly connected to the outer surface of the connecting shaft, the gear ring meshes with the rotary gear above, and the protective cover is fixedly connected to the top of the worktable and limits the position of the gear ring. The rotary motor drives the connecting shaft and the rotary gear to rotate, causing the gear ring to rotate, which in turn drives the fiber bundle located inside the gear ring to rotate, ultimately allowing the fiber bundle to be fully sprayed, thus improving production efficiency.

[0009] Preferably, a threaded hole is provided on the right side of the worktable, and the rotary motor is connected to the worktable by bolt thread through the threaded hole, which facilitates the maintenance and replacement of the rotary motor and improves the convenience of the device.

[0010] Preferably, the gear ring is internally equipped with a conveying device, which includes a conveying roller, a conveying motor, a mounting base, a fixed base, a guide column, a spring, a guide block, and a pressing roller. The conveying roller is rotatably connected to the top of the mounting base, the conveying motor is fixedly mounted on one side of the mounting base, the conveying roller is connected to the output end of the conveying motor, the mounting base is fixedly connected to the inner surface of the gear ring, the fixed base is fixedly connected to the inner surface of the gear ring, the guide column is fixedly connected to one side of the fixed base, the spring is sleeved on the outer surface of the guide column, the guide block is slidably connected to the outer surface of the guide column, the guide blocks are fixedly connected to each other by a connecting shaft, and the pressing roller is rotatably connected to the outer surface of the connecting shaft. The spring drives the pressing roller to limit the wire harness, and the conveying motor drives the conveying roller to rotate to convey the wire harness.

[0011] Preferably, the front of the frame is provided with a reciprocating motion device, which includes a drive disk, a drive motor, a fixed plate, a drive block, a drive rod, a rotating shaft, drive teeth, a reciprocating gear column, and a sliding seat. The drive disk is connected to the output end of the drive motor, and the drive motor is fixedly installed above the frame. The fixed plate is fixedly connected to the front of the frame, and the drive disk is rotatably connected to the front of the fixed plate. The drive block is fixedly connected to the front of the drive disk. The drive rod is installed on the outer surface of the drive block. The rotating shaft is fixedly connected to the front of the fixed plate, and the drive rod is rotatably connected to the outer surface of the rotating shaft. The drive teeth are fixedly connected below the drive rod. The reciprocating gear column meshes with the drive teeth and is slidably connected to the inner surface of the sliding seat. The sliding seat is fixedly connected to the front of the fixed plate. The drive motor drives the drive disk to rotate, causing the drive rod and drive teeth to move, ultimately driving the reciprocating gear column to move back and forth.

[0012] Preferably, a storage box is fixedly installed above the workbench, a filter screen is fixedly connected inside the inlet of the storage box, a water pump is installed on the left side of the storage box and connected to the water pump input end, a hose is connected to the water pump output end, a spray nozzle is fixedly connected to the other end of the hose, a fixing block is fixedly connected to the outer surface of the reciprocating tooth column, and the spray nozzle is fixedly connected below the fixing block. The water pump pumps the spray material to spray the wire harness through the spray nozzle.

[0013] Preferably, a cleaning frame is fixedly connected above the workbench, and a base is fixedly connected below the workbench. A collection trough is slidably connected inside the base. A scraper is installed inside the cleaning frame, and sliders are fixedly connected to the left and right sides of the scraper. The sliders are slidably connected to the left and right sides of the cleaning frame. A positioning post passes through the left slider and is fixedly connected to the left side of the cleaning frame. An electric push rod is fixedly installed above the workbench on the right side of the cleaning frame. The right slider is connected to the output end of the electric push rod. A drain port is provided above the workbench. The electric push rod drives the scraper to move and scrape the residual spray material on the workbench into the collection trough to prevent environmental pollution.

[0014] Preferably, a rotating rod is rotatably connected to the front of the collection tank, and a limiting frame is fixedly connected to the right side of the collection tank. The rotating rod and the limiting frame work together to limit the collection tank and prevent displacement. The collection tank can be removed by rotating the rotating rod. The operation is convenient and the structure is simple.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. This reciprocating machine for ES fiber production uses a rotary motor to drive the connecting shaft and rotary gear to rotate, which in turn causes the gear ring to rotate, thereby rotating the fiber bundle located inside the gear ring. This ensures that the fiber bundle is fully sprayed, improving production efficiency. A spring drives the pressure roller to limit the fiber bundle, and a conveyor motor drives the conveyor roller to transport the fiber bundle.

[0017] 2. This reciprocating machine for ES fiber production uses a drive motor to rotate the drive disc, which in turn moves the drive rod and drive teeth, ultimately driving the reciprocating gear column to move back and forth. A water pump pumps the spray material to the spray nozzles to spray the wire harness. An electric push rod drives a scraper to move and scrape the residual spray material on the worktable into a collection tank to prevent environmental pollution. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the conveying and rotating structure of this utility model;

[0020] Figure 3 This is a schematic diagram of the reciprocating spray structure of this utility model;

[0021] Figure 4 This is a schematic diagram of the cleaning structure of this utility model.

[0022] In the diagram: 1. Workbench; 101. Frame; 2. Rotary motor; 201. Connecting shaft; 202. Rotary gear; 203. Gear ring; 204. Protective cover; 3. Conveyor roller; 301. Conveyor motor; 302. Mounting base; 303. Fixed base; 304. Guide column; 305. Spring; 306. Guide block; 307. Pressure roller; 4. Drive disc; 401. Drive motor; 402. Fixed plate; 403. Drive block; 40 4. Drive rod; 405. Rotating shaft; 406. Drive gear; 407. Reciprocating gear column; 408. Sliding seat; 5. Storage box; 501. Filter screen; 502. Water pump; 503. Hose; 504. Fixing block; 505. Spray nozzle; 6. Collection tank; 601. Base; 602. Cleaning frame; 603. Scraper; 604. Slider; 605. Positioning post; 606. Drain outlet; 607. Rotating rod; 608. Limiting frame. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Example 1: Addressing the issues of existing devices being unable to flip ES fiber bundles and only being able to spray one side during spraying, resulting in low work efficiency, this example provides a reciprocating machine for ES fiber production. Please refer to [link to relevant documentation]. Figures 1-4 The embodiment provides a reciprocating machine for ES fiber production, which can rotate and convey fiber bundles so that the bundles can be sprayed evenly. The reciprocating machine for ES fiber production includes a worktable 1 and a frame 101. The frame 101 is fixedly connected to the top of the worktable 1, and rotating devices are provided on the left and right sides of the worktable 1.

[0025] The rotating device includes a rotary motor 2, a connecting shaft 201, a rotary gear 202, a gear ring 203, and a protective cover 204. The rotary motor 2 is installed on the right side of the worktable 1. The connecting shaft 201 is connected to the output end of the rotary motor 2. The rotary gear 202 is fixedly connected to the outer surface of the connecting shaft 201. The gear ring 203 meshes with the rotary gear 202. The protective cover 204 is fixedly connected to the top of the worktable 1 and limits the position of the gear ring 203. A threaded hole is provided on the right side of the worktable 1. The rotary motor 2 and the worktable 1 are connected by bolts through the threaded hole. A conveying device is provided inside the gear ring 203.

[0026] The conveying device includes a conveying roller 3, a conveying motor 301, a mounting base 302, a fixed base 303, a guide column 304, a spring 305, a guide block 306, and a pressure roller 307. The conveying roller 3 is rotatably connected above the mounting base 302. The conveying motor 301 is fixedly installed on one side of the mounting base 302. The conveying roller 3 is connected to the output end of the conveying motor 301. The mounting base 302 is fixedly connected to the inner surface of the gear ring 203. The fixed base 303 is fixedly connected to the inner surface of the gear ring 203. The guide column 304 is fixedly connected to one side of the fixed base 303. The spring 305 is sleeved on the outer surface of the guide column 304. The guide block 306 is slidably connected to the outer surface of the guide column 304. The guide blocks 306 are fixedly connected to each other through a connecting shaft. The pressure roller 307 is rotatably connected to the outer surface of the connecting shaft.

[0027] In this embodiment, the rotating motor 2 drives the connecting shaft 201 and the rotating gear 202 to rotate, which in turn causes the gear ring 203 to rotate, thereby rotating the fiber bundle located inside the gear ring 203. This allows the fiber bundle to be fully sprayed, improving production efficiency. The spring 305 drives the pressure roller 307 to limit the fiber bundle, and the conveying motor 301 drives the conveying roller 3 to rotate to convey the fiber bundle.

[0028] Example 2: Based on Example 1, please refer to... Figures 1-4 The spray nozzles reciprocate to spray the fibers, while simultaneously scraping residual spray material on the worktable into a collection tank to prevent environmental pollution. A reciprocating motion device is installed on the front of the frame 101.

[0029] The reciprocating motion device includes a drive disk 4, a drive motor 401, a fixed plate 402, a drive block 403, a drive rod 404, a rotating shaft 405, a drive gear 406, a reciprocating gear column 407, and a sliding seat 408. The drive disk 4 is connected to the output end of the drive motor 401, and the drive motor 401 is fixedly installed on the top of the frame 101. The fixed plate 402 is fixedly connected to the front of the frame 101, and the drive disk 4 is rotatably connected to the front of the fixed plate 402. The drive block 403 is fixedly connected to the front of the drive disk 4. The drive rod 404 is installed on the outer surface of the drive block 403. The rotating shaft 405 is fixedly connected to the front of the fixed plate 402, and the drive rod 404 is rotatably connected to the outer surface of the rotating shaft 405. The drive gear 406 is fixedly connected to the bottom of the drive rod 404. The reciprocating gear column 407 meshes with the bottom of the drive gear 406 and is slidably connected to the inner surface of the sliding seat 408. The sliding seat 408 is fixedly connected to the front of the fixed plate 402.

[0030] A storage box 5 is fixedly installed above the workbench 1. A filter screen 501 is fixedly connected inside the inlet of the storage box 5. A water pump 502 is installed on the left side of the storage box 5 and is connected to the input end of the water pump 502. A hose 503 is connected to the output end of the water pump 502. A spray nozzle 505 is fixedly connected to the other end of the hose 503. A fixing block 504 is fixedly connected to the outer surface of the reciprocating gear column 407. The spray nozzle 505 is fixedly connected below the fixing block 504. A cleaning frame 602 is fixedly connected above the workbench 1. A base 601 is fixedly connected below the workbench 1. A collection tank 6 is slidably connected inside the base 601. A scraper 603 is installed inside the cleaning frame 602. Slider 604 is fixedly connected to the left and right sides of the scraper 603. The slider 604 is slidably connected to the left and right sides of the cleaning frame 602. A positioning post 605 passes through the left slider 604. The positioning post 605 is fixedly connected to the left side of the cleaning frame 602. An electric push rod is fixedly installed on the right side of the cleaning frame 602 above the workbench 1. The right slider 604 is connected to the output end of the electric push rod. A drain port 606 is opened on the top of the workbench 1. A rotating rod 607 is rotatably connected to the front of the collection tank 6. A limit frame 608 is fixedly connected to the right side of the collection tank 6.

[0031] In this embodiment, the drive motor 401 drives the drive disk 4 to rotate, causing the drive rod 404 and drive gear 406 to move, which in turn drives the reciprocating gear column 407 to move back and forth. The water pump 502 pumps the spray material to the spray nozzle 505 to spray the wire harness. The electric push rod drives the scraper 603 to move and scrape the residual spray material on the workbench 1 into the collection tank 6 to prevent environmental pollution.

[0032] Working principle: The rotary motor 2 drives the connecting shaft 201 and the rotary gear 202 to rotate, causing the gear ring 203 to rotate, which in turn rotates the fiber bundle located inside the gear ring 203, ultimately ensuring that the bundle is fully sprayed, improving production efficiency. The spring 305 drives the pressure roller 307 to limit the bundle, and the conveyor motor 301 drives the conveyor roller 3 to rotate to transport the bundle. The drive motor 401 drives the drive disc 4 to rotate, causing the drive rod 404 and drive gear 406 to move, ultimately driving the reciprocating gear column 407 to move back and forth. The water pump 502 pumps the spray material to the spray nozzle 505 to spray the bundle. The electric push rod drives the scraper 603 to move and scrape the residual spray material on the worktable 1 into the collection tank 6 to prevent environmental pollution.

[0033] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

Claims

1. A reciprocating machine for ES fiber production, comprising a worktable (1) and a frame (101), characterized in that: The frame (101) is fixedly connected above the workbench (1), and the workbench (1) is provided with rotating devices on the left and right sides; The rotating device includes a rotary motor (2), a connecting shaft (201), a rotary gear (202), a gear ring (203), and a protective cover (204). The rotary motor (2) is installed on the right side of the workbench (1). The connecting shaft (201) is connected to the output end of the rotary motor (2). The rotary gear (202) is fixedly connected to the outer surface of the connecting shaft (201). The gear ring (203) meshes with the rotary gear (202). The protective cover (204) is fixedly connected to the top of the workbench (1) and limits the position of the gear ring (203).

2. The reciprocating machine for ES fiber production according to claim 1, characterized in that: The workbench (1) has a threaded hole on its right side, and the rotary motor (2) is connected to the workbench (1) by bolt thread through the threaded hole.

3. The reciprocating machine for ES fiber production according to claim 1, characterized in that: The gear ring (203) is equipped with a conveying device, which includes a conveying roller (3), a conveying motor (301), a mounting base (302), a fixed base (303), a guide column (304), a spring (305), a guide block (306), and a pressure roller (307). The conveying roller (3) is rotatably connected to the top of the mounting base (302), and the conveying motor (301) is fixedly installed on one side of the mounting base (302). The conveying roller (3) is connected to the output end of the conveying motor (301). The mounting base (302) is fixedly connected to the inner surface of the gear ring (203), the fixing base (303) is fixedly connected to the inner surface of the gear ring (203), the guide post (304) is fixedly connected to one side of the fixing base (303), the spring (305) is sleeved on the outer surface of the guide post (304), the guide block (306) is slidably connected to the outer surface of the guide post (304), the guide blocks (306) are fixedly connected to each other through a connecting shaft, and the pressure roller (307) is rotatably connected to the outer surface of the connecting shaft.

4. The reciprocating machine for ES fiber production according to claim 1, characterized in that: The frame (101) is provided with a reciprocating motion device on its front side. The reciprocating motion device includes a drive disk (4), a drive motor (401), a fixed plate (402), a drive block (403), a drive rod (404), a rotating shaft (405), drive teeth (406), reciprocating gears (407), and a sliding seat (408). The drive disk (4) is connected to the output end of the drive motor (401). The drive motor (401) is fixedly installed above the frame (101). The fixed plate (402) is fixedly connected to the front side of the frame (101), and the drive disk (404) is rotatably connected to the fixed plate (405). 402) On the front side, the drive block (403) is fixedly connected to the front side of the drive disk (4), the drive rod (404) is installed on the outer surface of the drive block (403), the rotating shaft (405) is fixedly connected to the front side of the fixing plate (402), the drive rod (404) is rotatably connected to the outer surface of the rotating shaft (405), the drive tooth (406) is fixedly connected to the bottom of the drive rod (404), the reciprocating tooth column (407) meshes with the bottom of the drive tooth (406) and is slidably connected to the inner surface of the sliding seat (408), and the sliding seat (408) is fixedly connected to the front side of the fixing plate (402).

5. The reciprocating machine for ES fiber production according to claim 4, characterized in that: A storage box (5) is fixedly installed above the workbench (1). A filter screen (501) is fixedly connected inside the feed inlet of the storage box (5). A water pump (502) is installed on the left side of the storage box (5) and is connected to the input end of the water pump (502). A hose (503) is connected to the output end of the water pump (502). A spray nozzle (505) is fixedly connected to the other end of the hose (503). A fixing block (504) is fixedly connected to the outer surface of the reciprocating toothed column (407). The spray nozzle (505) is fixedly connected below the fixing block (504).

6. The reciprocating machine for ES fiber production according to claim 1, characterized in that: A cleaning frame (602) is fixedly connected above the workbench (1), and a base (601) is fixedly connected below the workbench (1). A collection groove (6) is slidably connected inside the base (601). A scraper (603) is installed inside the cleaning frame (602). Slider (604) is fixedly connected to the left and right sides of the scraper (603). The slider (604) is slidably connected to the left and right sides of the cleaning frame (602). A positioning post (605) passes through the left slider (604). The positioning post (605) is fixedly connected to the left side of the cleaning frame (602). An electric push rod is fixedly installed above the workbench (1) on the right side of the cleaning frame (602). The right slider (604) is connected to the output end of the electric push rod. A drain port (606) is opened above the workbench (1).

7. A reciprocating machine for ES fiber production according to claim 6, characterized in that: The front of the collection trough (6) is rotatably connected to a rotating rod (607), and the right side of the collection trough (6) is fixedly connected to a limit frame (608).

Citation Information

Patent Citations

  • Reciprocating machine for ES-based fiber production

    CN210974944U