Material recovery device of carding machine

Abstract

The utility model relates to the field of carding machines, and discloses a carding machine material recovery device which comprises a carding machine body, a collecting mechanism is arranged on the front face of the carding machine body, a first moving mechanism is arranged on the front face of the carding machine body, and a second moving mechanism is arranged at the upper end of the first moving mechanism. A butt joint box is arranged on the back face of the second moving mechanism, semicircular grooves are formed in the left side and the right side of the butt joint box, an air pipe is fixedly connected to the bottom of the butt joint box, and the collecting mechanism comprises a collecting box fixedly connected to the front face of the carding machine body and a box door hinged to the front face of the collecting box. The cotton carding machine has the following advantages and effects that a collecting mechanism composed of a collecting box, a box door, a filtering box, a filtering assembly and an exhaust fan and a first moving mechanism composed of a fixing plate, a screw, a lead screw, a first motor, a first guide rod and a moving block are utilized to be matched with a butt joint box and an air pipe, so that residual materials on a cotton carding roller in the cotton carding machine can be automatically cleaned and recycled; and material recovery is relatively simple.

Description

Technical Field

[0001] This application relates to the field of carding machine technology, and in particular to a carding machine material recovery device. Background Technology

[0002] Carding machines are used to process cotton fibers and chemical fibers, and belong to textile machinery. According to the spinning process, carding is an important step. The preceding process of a carding machine is an opening and cleaning machine, and the following process is a drawing frame or lap machine. The working principle of a carding machine is to open, comb, and remove impurities from the cotton (fiber) laps from the preceding process or the oily cotton (chemical fiber) layer supplied by the cotton box, so that all the curled, lumpy cotton loops become basically straight single fibers. In this process, broken seeds, impurities, and short fibers left over from the cleaning process are removed. Then, the cotton is assembled into slivers of a certain specification and stored in cotton bobbins for use in the drawing process.

[0003] In the field of carding machine technology, some existing carding machines leave some material on the carding rollers during operation. This residual material usually needs to be cleaned and recycled manually by hand or with a brush, which is quite troublesome.

[0004] Therefore, we propose a material recovery device for carding machines to solve the above problems. Utility Model Content

[0005] The purpose of this application is to provide a material recovery device for a carding machine, which has the effect of relatively simple recovery of residual materials.

[0006] The above-mentioned technical objective of this application is achieved through the following technical solution: a carding machine material recovery device, including a carding machine body, a collection mechanism is provided on the front of the carding machine body, a first moving mechanism is provided on the front of the carding machine body, a second moving mechanism is provided at the upper end of the first moving mechanism, a docking box is provided on the back of the second moving mechanism, semi-circular grooves are provided on both the left and right sides of the docking box, and an air duct is fixedly connected to the bottom of the docking box.

[0007] By adopting the above technical solution, the position of the docking box can be easily adjusted, thereby facilitating the automatic cleaning of residual materials.

[0008] A further configuration of this application is: the collecting mechanism includes a collecting box fixedly connected to the front of the carding machine body, a box door hinged to the front of the collecting box, and a filter box fixedly connected to the left side of the collecting box, the filter box being connected to the collecting box, and the air duct being fixedly connected to the collecting box.

[0009] By adopting the above technical solution, the gas inside the docking box can enter the collection box through the air duct.

[0010] A further provision of this application is that the collection mechanism further includes a filter assembly disposed inside the filter box, including an exhaust fan fixedly connected to the left side of the filter box.

[0011] By adopting the above technical solution, it is convenient to filter the materials drawn into the collection box.

[0012] A further provision of this application is that the filter assembly further includes a fixed frame slidably connected inside the filter box, a filter screen fixedly connected inside the fixed frame, and a handle fixedly connected to the front of the fixed frame.

[0013] By adopting the above technical solution, the filter components can be easily removed for cleaning, thereby ensuring the filtration effect of the filter screen.

[0014] A further feature of this application is that the first moving mechanism includes a fixed plate fixedly connected to the left and right sides of the carding machine body, and screws are slidably connected to the fixed plate. Two sets of screws are provided, and the fixed plate is fixedly connected to the carding machine body by the screws.

[0015] By adopting the above technical solution, it is easy to install and fix the first moving mechanism.

[0016] A further configuration of this application is as follows: the first moving mechanism further includes a lead screw rotatably connected between the two sets of fixed plates, a first motor fixedly connected to the left side of one set of fixed plates, the output end of the first motor being fixedly connected to the lead screw, and the first moving mechanism further includes a first guide rod fixedly connected between the two sets of fixed plates, including a moving block slidably connected to the first guide rod, the moving block being threadedly connected to the lead screw.

[0017] By adopting the above technical solution, the moving block can be made to move stably left and right along the first guide rod.

[0018] A further configuration of this application is as follows: the second moving mechanism includes a vertical plate fixedly connected to the upper end of the moving block, a telescopic cylinder fixedly connected to the front of the vertical plate, and a second guide rod slidably connected to the vertical plate. The output end of the telescopic cylinder is fixedly connected to the docking box, and the rear end of the second guide rod is fixedly connected to the docking box.

[0019] By adopting the above technical solution, it is easy to move the docking box back and forth, thereby making it easier to fit the docking box with the cleaning area.

[0020] A further provision of this application is that: a cleaning mechanism is provided inside the docking box, the cleaning mechanism including a second motor fixedly connected to the upper end of the docking box, a connecting rod fixedly connected to the output end of the second motor, a rotating roller rotatably connected inside the docking box, and a brush fixedly connected to the circumferential side of the rotating roller, wherein the connecting rod is fixedly connected to the rotating roller.

[0021] By adopting the above technical solutions, residual materials can be further removed, thereby improving the cleaning and recycling effect.

[0022] A further feature of this application is that a positioning block is fixedly connected to the front of the filter box, an insertion rod is slidably connected to the right side of the positioning block, and a first limiting ring is fixedly connected to the periphery of the insertion rod.

[0023] By adopting the above technical solution, it is easy to position the insertion rod.

[0024] A further configuration of this application is as follows: a spring is sleeved on the periphery of the insertion rod, the spring is located between the first limiting ring and the positioning block, a second limiting ring is fixedly connected to the periphery of the insertion rod, a limiting block is fixedly connected to the front of the filter assembly, and the insertion rod is slidably connected to the limiting block.

[0025] By adopting the above technical solution, it is easy to fix the filter components, thereby preventing the filter components from falling off the inside of the filter box at will.

[0026] This application includes at least one of the following beneficial technical effects:

[0027] 1. This application utilizes a collection mechanism consisting of a collection box, a box door, a filter box, a filter assembly, and an exhaust fan, and a first moving mechanism consisting of a fixed plate, screws, a lead screw, a first motor, a first guide rod, and a moving block, which, in conjunction with the docking box and the air duct, can automatically clean and recycle the residual material on the carding rollers in the carding machine. The material recycling is relatively simple.

[0028] 2. This application can improve the cleaning effect of residual materials by using a cleaning mechanism consisting of a second motor, a connecting rod, a rotating roller, and a brush.

[0029] 3. This application uses the cooperation of positioning block, insert rod, first limiting ring, spring, second limiting ring, and limiting block to position the filter assembly and prevent the filter assembly from falling off. Attached Figure Description

[0030] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0031] Figure 1 This is a three-dimensional structural diagram of this embodiment.

[0032] Figure 2 yes Figure 1 A schematic diagram of the structure of the first moving mechanism.

[0033] Figure 3 yes Figure 1 A schematic diagram of the collection mechanism.

[0034] Figure 4 yes Figure 3 A schematic diagram of the structure of the filter component.

[0035] Figure 5 yes Figure 2 A schematic diagram of the cleaning mechanism.

[0036] Figure 6 yes Figure 3 A magnified structural diagram of part A in the middle.

[0037] In the diagram, 1. Carding machine body; 2. Collection mechanism; 21. Collection box; 22. Box door; 23. Filter box; 24. Filter assembly; 241. Fixing frame; 242. Filter screen; 243. Handle; 25. Exhaust fan; 3. First moving mechanism; 31. Fixing plate; 32. Screw; 33. Lead screw; 34. First motor; 35. First guide rod; 36. Moving block; 4. Second moving mechanism; 41. Vertical plate; 42. Telescopic cylinder; 43. Second guide rod; 5. Docking box; 51. Semicircular groove; 6. Cleaning mechanism; 61. Second motor; 62. Connecting rod; 63. Rotary roller; 64. Brush; 7. Air duct; 8. Positioning block; 9. Insertion rod; 10. First limiting ring; 11. Spring; 12. Second limiting ring; 13. Limiting block. Detailed Implementation

[0038] The technical solution of this application will be clearly and completely described below with reference to specific embodiments. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.

[0039] See Figures 1 to 6 This application provides a material recycling device for a carding machine, including a carding machine body 1. A collection mechanism 2 is provided on the front of the carding machine body 1. A first moving mechanism 3 is provided on the front of the carding machine body 1. A second moving mechanism 4 is provided at the upper end of the first moving mechanism 3. A docking box 5 is provided on the back of the second moving mechanism 4. Semicircular grooves 51 are provided on both the left and right sides of the docking box 5. An air duct 7 is fixedly connected to the bottom of the docking box 5. The air duct 7 is connected to the inside of the docking box 5. The docking box 5 is hollow inside and missing the back.

[0040] Specifically, the collecting mechanism 2 includes a collecting box 21 fixedly connected to the front of the carding machine body 1, a box door 22 hinged to the front of the collecting box 21, and a filter box 23 fixedly connected to the left side of the collecting box 21. The filter box 23 is connected to the collecting box 21, and the air duct 7 is fixedly connected to the collecting box 21. The filter box 23 is a box missing on the right side and the front, and the collecting box 21 is a box missing on the left side.

[0041] Specifically, the collection mechanism 2 also includes a filter assembly 24 disposed inside the filter box 23, including an exhaust fan 25 fixedly connected to the left side of the filter box 23. The exhaust fan 25 is connected to the filter box 23, and a slot matching the exhaust fan 25 is opened on the left side of the filter box 23.

[0042] Specifically, the filter assembly 24 also includes a fixed frame 241 that is slidably connected inside the filter box 23, a filter screen 242 that is fixedly connected inside the fixed frame 241, and a handle 243 that is fixedly connected to the front of the fixed frame 241. The fixed frame 241 matches the inner wall of the filter box 23.

[0043] Specifically, the first moving mechanism 3 includes a fixed plate 31 fixedly connected to the left and right sides of the carding machine body 1. Screws 32 are slidably connected to the fixed plate 31. There are two sets of screws 32. The fixed plate 31 is fixedly connected to the carding machine body 1 through the screws 32. The left and right sides of the carding machine body 1 can be drilled with threaded holes that match the screws 32, so that the screws 32 can be installed.

[0044] Specifically, the first moving mechanism 3 also includes a lead screw 33 rotatably connected between the two sets of fixed plates 31, a first motor 34 fixedly connected to the left side of the set of fixed plates 31, the output end of the first motor 34 being fixedly connected to the lead screw 33, the first moving mechanism 3 also includes a first guide rod 35 fixedly connected between the two sets of fixed plates 31, a moving block 36 slidably connected to the first guide rod 35, the moving block 36 being threadedly connected to the lead screw 33, the left side of the moving block 36 having a threaded groove matching the lead screw 33, and also having a groove matching the first guide rod 35.

[0045] Specifically, the second moving mechanism 4 includes a vertical plate 41 fixedly connected to the upper end of the moving block 36, a telescopic cylinder 42 fixedly connected to the front of the vertical plate 41, and a second guide rod 43 slidably connected to the vertical plate 41. The output end of the telescopic cylinder 42 is fixedly connected to the docking box 5, and the rear end of the second guide rod 43 is fixedly connected to the docking box 5. The stability of the docking box 5 during movement can be improved by setting the second guide rod 43.

[0046] Specifically, the docking box 5 is equipped with a cleaning mechanism 6. The cleaning mechanism 6 includes a second motor 61 fixedly connected to the upper end of the docking box 5, a connecting rod 62 fixedly connected to the output end of the second motor 61, a rotating roller 63 rotatably connected inside the docking box 5, and a brush 64 fixedly connected to the circumferential side of the rotating roller 63. The connecting rod 62 is fixedly connected to the rotating roller 63. The rotating roller 63 drives the brush 64 to rotate, so that the brush 64 can clean away the residual material.

[0047] Specifically, a positioning block 8 is fixedly connected to the front of the filter box 23, and an insertion rod 9 is slidably connected to the right side of the positioning block 8. A first limiting ring 10 is fixedly connected to the side of the insertion rod 9, and a groove matching the insertion rod 9 is opened through the left side of the positioning block 8 for the insertion rod 9 to slide.

[0048] Specifically, a spring 11 is sleeved on the side of the insertion rod 9, and the spring 11 is located between the first limiting ring 10 and the positioning block 8. A second limiting ring 12 is fixedly connected to the side of the insertion rod 9. A limiting block 13 is fixedly connected to the front of the filter assembly 24. The insertion rod 9 is slidably connected to the limiting block 13. A hole matching the insertion rod 9 is opened on the left side of the limiting block 13, and the hole is aligned with the center of the insertion rod 9.

[0049] With the above structure, the carding machine material recovery device provided in this application can cause the moving block 36 to slide along the first guide rod 35 by rotating the screw 33 driven by the first motor 34. At this time, the docking box 5 can move left and right synchronously. The extension of the telescopic cylinder 42 can drive the docking box 5 to move closer to the carding machine body 1. When the docking box 5 moves to the appropriate position, the exhaust fan 25 can be started to draw the residual material into the docking box 5. Then, the material enters the collection box 21 through the air duct 7. When the collection box 21 is full of material, the box door 22 can be opened to clean the recovered material.

[0050] The second motor 61 drives the connecting rod 62 to rotate, which in turn drives the rotating roller 63 to rotate. When the rotating roller 63 rotates, it can drive the brush 64 to clean the residue, thereby improving the cleaning effect. Pulling the insertion rod 9 to the left will pull the right end of the insertion rod 9 out of the limiting block 13. At this time, the filter assembly 24 can be pulled out from the filter box 23 and the filter screen 242 can be cleaned. After reinstalling the filter assembly 24 into the filter box 23, the insertion rod 9 is released. At this time, the first limiting ring 10 is driven by the elastic force of the spring 11 to insert the insertion rod 9 into the limiting block 13. This structure can facilitate the fixing of the filter assembly 24.

[0051] The above provides a detailed description of a carding machine material recovery device. Specific embodiments have been used to illustrate the principles and implementation methods of this application. These embodiments are merely illustrative and are intended to help understand the method and core concepts of this application. It should be noted that those skilled in the art can make various improvements and modifications to this application without departing from its principles, and these improvements and modifications also fall within the scope of protection of the claims.

Claims

1. A carding machine material recovery device, characterized in that, The device includes a carding machine body (1), a collecting mechanism (2) is provided on the front of the carding machine body (1), a first moving mechanism (3) is provided on the front of the carding machine body (1), a second moving mechanism (4) is provided on the upper end of the first moving mechanism (3), a docking box (5) is provided on the back of the second moving mechanism (4), a semi-circular groove (51) is provided on both the left and right sides of the docking box (5), and an air duct (7) is fixedly connected to the bottom of the docking box (5).

2. A carding machine material recovery device according to claim 1, characterized in that: The collecting mechanism (2) includes a collecting box (21) fixedly connected to the front of the carding machine body (1), a box door (22) hinged to the front of the collecting box (21), and a filter box (23) fixedly connected to the left side of the collecting box (21). The filter box (23) is connected to the collecting box (21), and the air duct (7) is fixedly connected to the collecting box (21).

3. A carding machine material recovery device according to claim 2, characterized in that: The collection mechanism (2) also includes a filter assembly (24) disposed inside the filter box (23), including an exhaust fan (25) fixedly connected to the left side of the filter box (23).

4. A carding machine material recovery device according to claim 3, characterized in that: The filter assembly (24) further includes a fixed frame (241) slidably connected inside the filter box (23), a filter screen (242) fixedly connected inside the fixed frame (241), and a handle (243) fixedly connected to the front of the fixed frame (241).

5. A carding machine material recovery device according to claim 4, characterized in that: The first moving mechanism (3) includes a fixed plate (31) fixedly connected to the left and right sides of the carding machine body (1). Screws (32) are slidably connected to the fixed plate (31). Two sets of screws (32) are provided. The fixed plate (31) is fixedly connected to the carding machine body (1) by the screws (32).

6. A carding machine material recovery device according to claim 5, characterised in that: The first moving mechanism (3) further includes a lead screw (33) rotatably connected between the two sets of fixed plates (31), and a first motor (34) fixedly connected to the left side of the set of fixed plates (31). The output end of the first motor (34) is fixedly connected to the lead screw (33). The first moving mechanism (3) further includes a first guide rod (35) fixedly connected between the two sets of fixed plates (31), and a moving block (36) slidably connected to the first guide rod (35). The moving block (36) is threadedly connected to the lead screw (33).

7. A carding machine material recovery device according to claim 6, characterized in that: The second moving mechanism (4) includes a vertical plate (41) fixedly connected to the upper end of the moving block (36), a telescopic cylinder (42) fixedly connected to the front of the vertical plate (41), and a second guide rod (43) slidably connected to the vertical plate (41). The output end of the telescopic cylinder (42) is fixedly connected to the docking box (5), and the rear end of the second guide rod (43) is fixedly connected to the docking box (5).

8. A carding machine material recovery device according to claim 7, characterized in that: The docking box (5) is equipped with a cleaning mechanism (6). The cleaning mechanism (6) includes a second motor (61) fixedly connected to the upper end of the docking box (5), a connecting rod (62) fixedly connected to the output end of the second motor (61), a rotating roller (63) rotatably connected inside the docking box (5), and a brush (64) fixedly connected to the circumferential side of the rotating roller (63). The connecting rod (62) is fixedly connected to the rotating roller (63).

9. A carding machine material recovery device according to claim 8, characterized in that: The filter box (23) is fixedly connected to a positioning block (8) on the front side, and a rod (9) is slidably connected to the right side of the positioning block (8). A first limiting ring (10) is fixedly connected to the periphery of the rod (9).

10. A carding machine material recovery device according to claim 9, characterized in that: A spring (11) is sleeved on the periphery of the insertion rod (9). The spring (11) is located between the first limiting ring (10) and the positioning block (8). A second limiting ring (12) is fixedly connected to the periphery of the insertion rod (9). A limiting block (13) is fixedly connected to the front of the filter assembly (24). The insertion rod (9) and the limiting block (13) are slidably connected.

Images