Spiral baffle plate heat exchanger

Abstract

The utility model discloses a spiral baffle heat exchanger which comprises a shell and a heat exchange assembly, a water inlet pipe is installed on the right side of the lower end of the shell, a water outlet pipe is installed on the left side of the upper end of the shell, and the heat exchange assembly used for assembling and convenient to replace is arranged in the shell. And the heat exchange assembly comprises a spiral baffle plate block, a mounting hole, an assembling hole and an assembling rod, the mounting hole is formed in the surface of the spiral baffle plate block, the assembling hole is formed in the side edge of the spiral baffle plate block, the assembling rod is arranged in the assembling hole, and a heat exchange pipe is arranged in the mounting hole. The complete spiral baffle plate is formed by the three sets of spiral baffle plate blocks, the damaged part of the plate blocks can be replaced after the single position of the spiral baffle plate is damaged, the cost is reduced, the maintenance difficulty is reduced, the mounting holes are used for mounting and limiting the heat exchange pipes, heat exchange is more convenient, the assembly holes and the assembly rods are fixed through bolts after being connected in a clamped mode, and the assembly holes and the assembly rods are fixed through bolts. Installation is simple and firm.

Description

Technical Field

[0001] This utility model relates to the field of heat exchanger technology, specifically a spiral baffle heat exchanger. Background Technology

[0002] Baffles are crucial components for improving heat exchanger efficiency. Spiral baffle heat exchangers utilize idealized spiral baffles, resulting in a continuous spiral baffle heat exchanger without a central tube, unlike discontinuous spiral baffle heat exchangers on the market. Spiral baffle heat exchangers offer advantages such as improved heat transfer efficiency, reduced shell-side resistance, improved vibration control, and reduced fouling.

[0003] For example, utility model application number 202420499679.2 discloses a spiral baffle heat exchanger. This utility model extends the edge of the baffle by setting baffles and anti-short-circuit baffles, so that short circuits are not formed between adjacent baffles. This ensures that when the gas flows, it will move spirally along the baffles, thereby ensuring the heat exchange effect between the gas and the liquid, ensuring the local heat exchange effect, preventing uneven heat exchange, and ensuring the overall heat exchange effect. However, the spiral baffles inside the existing spiral baffle heat exchangers are usually a whole. When a single part is damaged, the entire spiral baffle needs to be replaced, which increases the cost.

[0004] Therefore, in view of this, we have studied and improved the existing structure and its shortcomings, and provided a spiral baffle heat exchanger. Utility Model Content

[0005] The purpose of this invention is to provide a spiral baffle heat exchanger to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a spiral baffle heat exchanger, comprising a shell and a heat exchange assembly, wherein an inlet pipe is installed on the right side of the lower end of the shell and an outlet pipe is installed on the left side of the upper end of the shell, and the heat exchange assembly for easy assembly and replacement is disposed inside the shell, and the heat exchange assembly includes a spiral baffle plate, a mounting hole, an assembly hole and an assembly rod, wherein the surface of the spiral baffle plate is provided with a mounting hole and the side of the spiral baffle plate is provided with an assembly hole, an assembly rod is disposed inside the assembly hole, and a heat exchange tube is disposed inside the mounting hole.

[0007] Furthermore, an end plate is installed at the end of the housing, and an end hole is formed on the surface of the end plate.

[0008] Furthermore, an assembly flange is installed on the side of the end plate, and a head is installed on the side of the assembly flange.

[0009] Furthermore, an end tube is installed on the side of the end cap, and two sets of end caps and end tubes are symmetrically arranged about the vertical central axis of the shell.

[0010] Furthermore, the water inlet pipe has an installation groove inside, and the installation groove is equipped with an anti-clogging component for filtering and preventing clogging.

[0011] Furthermore, the anti-clogging component includes a mounting ring and a threaded layer, and the threaded layer is installed on the outer side of the mounting ring.

[0012] Furthermore, the anti-clogging component also includes a control groove and a filter bucket. The control groove is provided on the side of the mounting ring, and the filter bucket is installed on the side of the mounting ring.

[0013] Furthermore, the mounting ring is threadedly connected to the water inlet pipe via a threaded layer, and the mounting ring and the filter bucket are fixedly connected.

[0014] This utility model provides a spiral baffle heat exchanger, which has the following beneficial effects:

[0015] 1. This utility model consists of three sets of spiral baffle plates forming a complete spiral baffle. If a single part of the spiral baffle is damaged, the damaged part of the plate can be replaced, reducing costs and maintenance difficulty. The mounting holes are used for the installation and positioning of heat exchange tubes, making heat exchange more convenient. The assembly holes and assembly rods are connected by bolts, making installation simple and secure.

[0016] 2. This utility model uses an end plate for installing the heat exchange tube inside the shell, and the end cap is connected to the pipeline through the end pipe for the liquid to flow into the heat exchange tube to complete the heat exchange. The mounting groove is used for the installation of the anti-clogging component, and the mounting ring is connected to the mounting groove through the threaded layer. The filter bucket is installed into the water inlet pipe, which is easy to install and disassemble. The filter bucket plays a filtering role for the liquid, reducing the accumulation of dirt inside the shell and on the surface of the spiral baffle plate. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of a spiral baffle heat exchanger according to the present invention;

[0018] Figure 2 This is a schematic diagram of the heat exchange component structure of a spiral baffle heat exchanger according to the present invention;

[0019] Figure 3 This is a schematic diagram of the anti-clogging component structure of a spiral baffle heat exchanger according to the present invention.

[0020] In the diagram: 1. Shell; 2. Inlet pipe; 3. Outlet pipe; 4. Heat exchange assembly; 401. Spiral baffle plate; 402. Mounting hole; 403. Assembly hole; 404. Assembly rod; 5. Heat exchange tube; 6. End plate; 7. End hole; 8. Assembly flange; 9. End cap; 10. End pipe; 11. Mounting groove; 12. Anti-clogging assembly; 1201. Mounting ring; 1202. Threaded layer; 1203. Control groove; 1204. Filter hopper. Detailed Implementation

[0021] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model. Example

[0022] like Figure 1 and Figure 2 As shown, a spiral baffle heat exchanger includes a shell 1 and a heat exchange assembly 4. An inlet pipe 2 is installed on the right side of the lower end of the shell 1, and an outlet pipe 3 is installed on the left side of the upper end of the shell 1. The heat exchange assembly 4, which is designed for easy assembly and replacement, is located inside the shell 1. The heat exchange assembly 4 includes spiral baffle plates 401, mounting holes 402, assembly holes 403, and assembly rods 404. Mounting holes 402 are formed on the surface of the spiral baffle plates 401. Three sets of spiral baffle plates 401 form a complete spiral baffle. If a single section of the spiral baffle is damaged, the damaged section can be replaced, reducing costs and maintenance difficulty. The mounting holes 402 are used for the installation and positioning of the heat exchange tubes 5, making heat exchange more convenient. The baffle plate 401 has an assembly hole 403 on its side. An assembly rod 404 is installed inside the assembly hole 403. The assembly hole 403 and the assembly rod 404 are engaged and fixed with bolts, making the installation simple and secure. A heat exchange tube 5 is installed inside the mounting hole 402. An end plate 6 is installed at the end of the shell 1. The end plate 6 is used to install the heat exchange tube 5 inside the shell 1. An end hole 7 is opened on the surface of the end plate 6. An assembly flange 8 is installed on the side of the end plate 6. An end cap 9 is installed on the side of the assembly flange 8. The end cap 9 is connected to the pipeline through the end pipe 10 for the liquid to flow into the heat exchange tube 5 to complete the heat exchange. An end pipe 10 is installed on the side of the end cap 9. Two sets of end caps 9 and end pipes 10 are symmetrically arranged about the vertical central axis of the shell 1. Example

[0023] like Figure 3As shown, the inlet pipe 2 has an internal mounting groove 11 for installing the anti-clogging component 12. The anti-clogging component 12, which includes a mounting ring 1201 and a threaded layer 1202, is installed on the outer side of the mounting ring 1201. The mounting ring 1201 is threadedly connected to the mounting groove 11 via the threaded layer 1202. The filter bucket 1204 is then installed into the inlet pipe 2, making installation and removal convenient and preventing clogging. The blocking assembly 12 also includes a control groove 1203 and a filter bucket 1204. The control groove 1203 is provided on the side of the mounting ring 1201, and the filter bucket 1204 is installed on the side of the mounting ring 1201. The mounting ring 1201 is threadedly connected to the water inlet pipe 2 through the threaded layer 1202, and the mounting ring 1201 and the filter bucket 1204 are fixedly connected. The filter bucket 1204 plays a role in filtering the liquid, reducing the accumulation of dirt inside the housing 1 and on the surface of the spiral baffle plate 401.

[0024] In summary, this spiral baffle heat exchanger is first based on Figures 1-3 The structure shown in the diagram connects the mounting ring 1201 to the mounting groove 11 via the threaded layer 1202. The filter bucket 1204 is then installed into the inlet pipe 2, making assembly and disassembly simple. This allows the filter bucket 1204 to filter the liquid during subsequent pipe connections, reducing the accumulation of dirt inside the shell 1 and on the surface of the spiral baffle plate 401. The inlet pipe 2 and outlet pipe 3 are connected to the pipeline, allowing one path of liquid to flow into the shell 1. The end pipe 10 is connected to another pipeline, allowing the liquid to flow through the end cap 9 into the heat exchange tube 5, completing the heat exchange of the hot liquid. The spiral baffle plate 401 inside the shell 1 allows the liquid to flow along a spiral path, resulting in uniform temperature distribution and improved heat transfer efficiency. The spiral baffle plate consists of three sets of spiral baffle plates 401. If a single spiral baffle plate is damaged, the damaged part can be replaced, reducing costs and maintenance difficulty. When assembling the spiral baffle plate 401, the assembly hole 403 and the assembly rod 404 are engaged and then fixed with bolts, making installation simple and secure.

[0025] The embodiments of this utility model are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the utility model to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical applications of this utility model, and to enable those skilled in the art to understand this utility model and design various embodiments with various modifications suitable for a particular purpose.

Claims

1. A spiral baffle heat exchanger comprising a shell (1) and a heat exchanging assembly (4), characterized in that, A water inlet pipe (2) is installed on the right side of the lower end of the shell (1), and a water outlet pipe (3) is installed on the left side of the upper end of the shell (1). The heat exchange assembly (4) for easy assembly and replacement is located inside the shell (1). The heat exchange assembly (4) includes a spiral baffle plate (401), a mounting hole (402), an assembly hole (403), and an assembly rod (404). The surface of the spiral baffle plate (401) is provided with a mounting hole (402), and the side of the spiral baffle plate (401) is provided with an assembly hole (403). An assembly rod (404) is provided inside the assembly hole (403), and a heat exchange tube (5) is provided inside the mounting hole (402).

2. A heat exchanger according to claim 1, wherein An end plate (6) is installed at the end of the housing (1), and an end hole (7) is provided on the surface of the end plate (6).

3. A heat exchanger according to claim 2, wherein An assembly flange (8) is installed on the side of the end plate (6), and a head (9) is installed on the side of the assembly flange (8).

4. A spiral baffle heat exchanger according to claim 3, characterized in that, The end cap (9) is equipped with an end tube (10) on its side, and the end cap (9) and the end tube (10) are arranged symmetrically about the vertical central axis of the shell (1) in two sets.

5. A heat exchanger according to claim 1, wherein The water inlet pipe (2) has an installation groove (11) inside, and the installation groove (11) is provided with an anti-clogging component (12) for filtering and preventing clogging.

6. A heat exchanger according to claim 5, wherein The anti-blocking component (12) includes a mounting ring (1201) and a threaded layer (1202), and the threaded layer (1202) is mounted on the outside of the mounting ring (1201).

7. A heat exchanger according to claim 6, wherein The anti-clogging component (12) also includes a control groove (1203) and a filter bucket (1204). The control groove (1203) is provided on the side of the mounting ring (1201), and the filter bucket (1204) is installed on the side of the mounting ring (1201).

8. A heat exchanger according to claim 7, wherein The mounting ring (1201) is threadedly connected to the water inlet pipe (2) via the threaded layer (1202), and the mounting ring (1201) and the filter bucket (1204) are fixedly connected.

Images