Glass insulator end face flatness detection device
By designing a glass insulator testing device that includes a fixed base plate, a supporting vertical plate, and a threaded rod, the problem of the narrow applicability of existing devices is solved, and the device can quickly fix and test the flatness of insulators of different types, thus improving its practicality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HUZHOU SHUNZHANG AUTOMATION TECH CO LTD
- Filing Date
- 2025-05-07
- Publication Date
- 2026-04-17
AI Technical Summary
Existing glass insulator testing devices are difficult to adjust quickly according to the size of the insulator, have a narrow range of applications, and are not very practical.
A testing device was designed, comprising a fixed base plate, a supporting vertical plate, an mounting vertical plate, a threaded rod, a circular abutment plate, and a dial indicator. The insulator is fixed by the threaded sleeve and the circular abutment plate, and the position of the dial indicator is adjusted by rotating the threaded rod, thereby enabling the fixing and testing of insulators of different models.
The scope of application of the testing device has been expanded, its practicality has been increased, the operation process has been simplified, and it is convenient to test the flatness of insulators of different types.
Smart Images

Figure CN224136553U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of glass insulator testing technology, and in particular to a glass insulator end face flatness testing device. Background Technology
[0002] Glass insulators are primarily used to secure conductors to poles and other objects, providing insulation between the conductors and the poles. They are a critical component of high-voltage transmission lines, and their performance directly impacts the operational safety of the entire line. Glass insulators are widely used due to their self-breaking at zero value and ease of maintenance.
[0003] During the processing of glass insulators, the surface flatness needs to be tested to determine whether the glass insulators are qualified. However, some current flatness testing devices for proportional insulators cannot be quickly adjusted according to the size of the glass insulators, thus limiting their applicability and utility model. Utility Model Content
[0004] The purpose of this utility model is to provide a glass insulator end face flatness detection device, which can solve the problem that it is difficult to quickly adjust the detection device according to the size of the glass insulator, thus resulting in a narrow range of applications and low utility model value.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a glass insulator end face flatness detection device, comprising a fixed base plate, a glass insulator and a dial indicator, wherein a supporting vertical plate is fixedly installed on the top of the fixed base plate, and an mounting vertical plate is fixedly installed on the top of the supporting vertical plate;
[0006] The base plate is equipped with a fixed threaded rod, and the fixed threaded rod is equipped with a threaded sleeve and a circular abutment. The threaded sleeve and the circular abutment are used to limit the position of the glass insulator.
[0007] A mounting plate is provided on the fixed base plate, a fixed side plate is provided on the mounting plate, a rotating threaded rod is provided on the fixed side plate, a movable horizontal plate is provided on the rotating threaded rod, the dial indicator is located on the movable horizontal plate and the rotating threaded rod is used to drive the dial indicator to move laterally.
[0008] Preferably, there are two sets of mounting vertical plates. A fixed threaded rod is fixedly installed on one side of each set of mounting vertical plates. A threaded sleeve is threadedly installed on the outer wall of the fixed threaded rod. A circular abutment is rotatably installed on the outer wall of the threaded sleeve. A handle is fixedly installed on one end of the circular abutment. The glass insulator has a hole inside that allows the circular abutment to move.
[0009] Preferably, an electric push rod is fixedly installed on one side of another set of mounting vertical plates on the fixed base plate. The free end of the electric push rod extends to one side of the other set of mounting vertical plates and is fixedly installed with a motor base. A drive motor is fixedly installed on the inner wall of one side of the motor base, and a mounting plate is fixedly installed on the shaft of the drive motor.
[0010] Preferably, there are two sets of fixed side plates. Rotary threaded rods are rotatably installed on the opposite surfaces of the two sets of fixed side plates. One side of one set of fixed side plates is fixedly installed with one side of the mounting plate. Guide crossbars are fixedly installed on the opposite surfaces of the two sets of fixed side plates. A movable crossbar is slidably installed on the outer wall of the guide crossbar. The movable crossbar and the rotary threaded rod are threaded together. An mounting block is fixedly installed on the top of the movable crossbar. A dial indicator is provided on the mounting block.
[0011] Preferably, one end of the rotating threaded rod extends to the rear side of another set of fixed side plates and is fixedly mounted with a handle.
[0012] Preferably, the interior of the movable horizontal plate is provided with a threaded groove that matches the rotating threaded rod, which facilitates the lateral movement of the movable horizontal plate.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: This glass insulator end face flatness detection device, through the setting of threaded sleeve and circular abutment plate, can fix the glass insulator to one of the set of mounting vertical plates. This connection method facilitates the fixing of glass insulators of different models. This installation method is relatively simple and easy for workers to operate. Furthermore, by rotating the threaded rod, the position of the dial indicator can be adjusted. This setting allows the dial indicator to be used to detect different glass insulators, thereby improving the applicability and practicality of the device. Attached Figure Description
[0014] The present invention will be further described below with reference to the accompanying drawings and embodiments:
[0015] Figure 1 This is a perspective view of the present utility model;
[0016] Figure 2 This is a schematic diagram of the structure of this utility model;
[0017] Figure 3 This is an enlarged view of part A of this utility model.
[0018] Reference numerals in the attached diagram: 1. Fixed base plate; 2. Supporting vertical plate; 3. Mounting vertical plate; 4. Fixed threaded rod; 5. Threaded sleeve; 6. Circular abutment plate; 7. Glass insulator; 8. Electric push rod; 9. Motor base; 10. Drive motor; 11. Mounting plate; 12. Fixed side plate; 13. Rotating threaded rod; 14. Guide crossbar; 15. Moving crossbar; 16. Mounting block; 17. Dial indicator. Detailed Implementation
[0019] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.
[0020] Please see Figure 1-3 This utility model provides a technical solution: a glass insulator end face flatness detection device, including a fixed base plate 1, a glass insulator 7, and a dial indicator 17. A supporting vertical plate 2 is fixedly installed on the top of the fixed base plate 1, and an mounting vertical plate 3 is fixedly installed on the top of the supporting vertical plate 2. A fixed threaded rod 4 is provided on the fixed base plate 1, and a threaded sleeve 5 and a circular abutment 6 are provided on the fixed threaded rod 4. The threaded sleeve 5 and the circular abutment 6 are used to limit the glass insulator 7. An mounting plate 11 is provided on the fixed base plate 1, and a fixed side plate 12 is provided on the mounting plate 11. A rotating threaded rod 13 is provided on the fixed side plate 12, and a movable horizontal plate 15 is provided on the rotating threaded rod 13. The dial indicator 17 is located on the movable horizontal plate 15, and the rotating threaded rod 13 is used to drive the dial indicator 17 to move laterally.
[0021] Furthermore, there are two sets of mounting vertical plates 3. A fixed threaded rod 4 is fixedly installed on one side of each set of mounting vertical plates 3. A threaded sleeve 5 is threaded onto the outer wall of the fixed threaded rod 4. A circular abutment 6 is rotatably installed on the outer wall of the threaded sleeve 5. A handle is fixedly installed at one end of the circular abutment 6. A hole is provided inside the glass insulator 7 for the circular abutment 6 to move. An electric push rod 8 is fixedly installed on one side of another set of mounting vertical plates 3 on the fixed base plate 1. The free end of the electric push rod 8 extends to one side of the other set of mounting vertical plates 3 and is fixedly installed with a motor base 9. A drive motor 10 is fixedly installed on the inner wall of one side of the motor base 9. A mounting plate 11 is fixedly installed on the shaft of the drive motor 10. There are two sets of fixed side plates 12. A rotating threaded rod 13 is rotatably installed on the opposite surfaces of the two sets of fixed side plates 12. One side of one set of fixed side plates 12 is fixedly installed with one side of the mounting plate 11. A handle is fixedly installed on the opposite surfaces of the two sets of fixed side plates 12. A guide crossbar 14 has a movable crossbar 15 slidably mounted on its outer wall. The movable crossbar 15 and the rotating threaded rod 13 are threaded together. A mounting block 16 is fixedly mounted on the top of the movable crossbar 15, and a dial indicator 17 is mounted on the mounting block 16. One end of the rotating threaded rod 13 extends to the rear side of another set of fixed side plates 12 and is fixedly mounted with a handle. The movable crossbar 15 has a threaded groove inside that matches the rotating threaded rod 13. This arrangement allows the glass insulator 7 to be fixed on one of the mounting vertical plates 3. This connection method facilitates the fixing of different types of glass insulators 7. This installation method is relatively simple and easy for workers to operate. By rotating the threaded rod 13, the position of the dial indicator 17 can be adjusted. This arrangement allows the dial indicator 17 to be used to test different types of glass insulators 7, thereby improving the applicability and practicality of the device.
[0022] Working principle: In use, the glass insulator 7 is fixed to one of the mounting vertical plates 3 through the threaded sleeve 5 and the circular abutment plate 6. Then, the rotating threaded rod 13 is rotated, which drives the moving horizontal plate 15 to move. The moving horizontal plate 15 drives the mounting block 16 and the dial indicator 17 to move. After the dial indicator 17 is moved to the appropriate position, the electric push rod 8 is started. The electric push rod 8 drives the motor base 9 to move. The moving motor base 9 drives the dial indicator 17 to move. After the detection end of the dial indicator 17 contacts one side of the glass insulator 7, the drive motor 10 is started. The drive motor 10 drives the dial indicator 17 to rotate, thereby detecting the flatness of one side of the glass insulator 7.
[0023] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.
Claims
1. A device for detecting end face flatness of a glass insulator, characterized by, include: A fixed base plate (1) is fixedly installed on the top of the fixed base plate (1), and an installation vertical plate (3) is fixedly installed on the top of the support vertical plate (2). The glass insulator (7) has a fixed threaded rod (4) on the fixed base plate (1), and a threaded sleeve (5) and a circular abutment (6) on the fixed threaded rod (4). The threaded sleeve (5) and the circular abutment (6) are used to limit the glass insulator (7). The dial indicator (17) has a mounting plate (11) on a fixed base plate (1), a fixed side plate (12) on the mounting plate (11), a rotating threaded rod (13) on the fixed side plate (12), and a movable horizontal plate (15) on the rotating threaded rod (13). The dial indicator (17) is located on the movable horizontal plate (15), and the rotating threaded rod (13) is used to drive the dial indicator (17) to move laterally.
2. The device for detecting the end face flatness of a glass insulator according to claim 1, characterized in that: The number of mounting vertical plates (3) is two sets. A fixed threaded rod (4) is fixedly installed on one side of each set of mounting vertical plates (3). A threaded sleeve (5) is threaded on the outer wall of the fixed threaded rod (4). A circular abutment (6) is rotatably installed on the outer wall of the threaded sleeve (5). A handle is fixedly installed on one end of the circular abutment (6). The glass insulator (7) has a hole inside that allows the circular abutment (6) to move.
3. The device for detecting the end face flatness of a glass insulator according to claim 2, characterized in that: An electric push rod (8) is fixedly installed on one side of another set of mounting vertical plates (3) on the fixed base plate (1). The free end of the electric push rod (8) extends to one side of another set of mounting vertical plates (3) and is fixedly installed with a motor base (9). A drive motor (10) is fixedly installed on the inner wall of one side of the motor base (9). A mounting plate (11) is fixedly installed on the shaft of the drive motor (10).
4. The device for detecting the end face flatness of a glass insulator according to claim 3, characterized in that: The number of fixed side plates (12) is two sets. Rotary threaded rods (13) are rotatably installed on the opposite surfaces of the two sets of fixed side plates (12). One side of one set of fixed side plates (12) is fixedly installed with one side of the mounting plate (11). Guide crossbars (14) are fixedly installed on the opposite surfaces of the two sets of fixed side plates (12). A movable crossbar (15) is slidably installed on the outer wall of the guide crossbar (14). The movable crossbar (15) and the rotary threaded rod (13) are threadedly installed. An mounting block (16) is fixedly installed on the top of the movable crossbar (15). A dial indicator (17) is provided on the mounting block (16).
5. The glass insulator end face flatness detection device according to claim 4, characterized in that: One end of the rotating threaded rod (13) extends to the rear side of another set of fixed side plates (12) and is fixedly mounted with a handle.
6. The apparatus for detecting the end face flatness of a glass insulator according to claim 5, characterized in that: The movable horizontal plate (15) has a threaded groove inside that matches the rotating threaded rod (13).