Detection equipment for nickel sheet processing
By designing inspection equipment for nickel sheet processing, and utilizing a conveying mechanism and multiple moving mechanisms in conjunction with size and conductivity inspection mechanisms, automated inspection of nickel sheets is achieved. This solves the problem of low efficiency in manual inspection, improves production efficiency, and reduces labor costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- GUANGDONG SONGZHI INTELLIGENT TECHNOLOGY CO LTD
- Filing Date
- 2025-06-13
- Publication Date
- 2026-04-17
AI Technical Summary
Current nickel sheet inspection mainly relies on manual inspection, resulting in low work efficiency and failing to meet the needs of large-scale production.
A testing device for nickel sheet processing was designed. Through the cooperation of a conveying mechanism, a first moving mechanism, a second moving mechanism, and a third moving mechanism, the automatic testing of nickel sheets is realized. Combined with a size detection mechanism and a conductivity detection mechanism, the size and conductivity of the nickel sheets are detected respectively.
It has enabled automated testing of nickel sheets, improving work efficiency and reducing labor costs.
Smart Images

Figure CN224136654U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of nickel sheet testing technology, and more particularly to a testing device for nickel sheet processing. Background Technology
[0002] Nickel is a hard, ductile, and ferromagnetic metal that is highly polishable and corrosion-resistant. It is a siderophile element. Batteries have many applications in environments where direct AC power is not possible, and nickel sheets are one of the materials used in some batteries. Currently, nickel sheet testing is done manually, which can detect problems, but the efficiency is low, especially when testing large quantities of nickel sheets. Utility Model Content
[0003] To address the aforementioned problems, this utility model provides a testing device for nickel sheet processing. It includes a conveying mechanism for transporting the nickel sheet to be tested, a first moving mechanism for adjusting the lateral positions of the size detection mechanism and the conductivity detection mechanism, a second moving mechanism for adjusting the longitudinal position of the size detection mechanism, and a third moving mechanism for adjusting the longitudinal position of the conductivity detection mechanism. The size detection mechanism detects the dimensions of the nickel sheet and whether there are surface defects, while the conductivity detection mechanism detects whether the conductivity of the nickel sheet is up to standard. Through the coordinated operation of these mechanisms, the nickel sheet can be automatically tested, resulting in high efficiency and reduced labor costs.
[0004] To achieve the above objectives, the present invention provides a testing device for nickel sheet processing, comprising a frame, a conveying mechanism and a first moving mechanism mounted on the frame, a second moving mechanism and a third moving mechanism mounted on the first moving mechanism, a dimension detection mechanism mounted on the second moving mechanism, and a conductivity detection mechanism mounted on the third moving mechanism. The second moving mechanism and the third moving mechanism are spaced apart, and the dimension detection mechanism and the conductivity detection mechanism are located above the conveying mechanism. The conveying mechanism has multiple conveying stations that are spaced apart.
[0005] As a preferred embodiment, the conveying mechanism includes a main rotating roller and an auxiliary rotating roller rotatably mounted on the frame, a conveyor belt, a conveyor motor mounted on the frame, and a transmission belt. The frame has a testing platform. One end of the conveyor belt is mounted on the main rotating roller, and the other end of the conveyor belt is mounted on the auxiliary rotating roller. The conveyor belt is sleeved on the testing platform. One end of the transmission belt is mounted on the main rotating roller, and the other end of the transmission belt is mounted on the output end of the conveyor motor. The conveying station is located on the surface of the conveyor belt.
[0006] As a preferred embodiment, the first moving mechanism includes a first main slide and a first auxiliary slide mounted on the frame, a first moving motor mounted on the frame, a first lead screw rotatably mounted on the first main slide, a first main moving seat mounted on the first lead screw, a first auxiliary moving seat slidably mounted on the first auxiliary slide, a first coupling, and a first mounting bracket. One end of the first coupling is mounted on the first lead screw, and the other end of the first coupling is mounted on the output end of the first moving motor. The first main moving seat is slidably connected to the first main slide. One end of the first mounting bracket is mounted on the first main moving seat, and the other end of the first mounting bracket is mounted on the first auxiliary moving seat. The second moving mechanism and the third moving mechanism are both mounted on the first mounting bracket.
[0007] As a preferred embodiment, the second moving mechanism includes a second slide mounted on the first mounting bracket and a second moving motor, a second lead screw rotatably mounted on the second slide, a second moving seat mounted on the second lead screw, and a second coupling. One end of the second coupling is mounted on the second lead screw, and the other end of the second coupling is mounted on the output end of the second moving motor. The second moving seat is slidably connected to the second slide, and the dimension detection mechanism is mounted on the second moving seat.
[0008] As a preferred embodiment, the size detection mechanism includes a first detection fixing plate mounted on the second movable seat, a visual inspection camera and a laser rangefinder mounting plate mounted on the first detection fixing plate, and a laser rangefinder mounted on the laser rangefinder mounting plate. The laser rangefinder and the visual inspection camera are spaced apart, and both the laser rangefinder and the visual inspection camera are located above the conveyor belt.
[0009] As a preferred embodiment, the third moving mechanism includes a third slide and a third moving motor mounted on the first mounting bracket, a third lead screw rotatably mounted on the third slide, a third moving seat mounted on the third lead screw, and a third coupling. One end of the third coupling is mounted on the third lead screw, and the other end of the third coupling is mounted on the output end of the third moving motor. The third moving seat is slidably connected to the third slide, and the conductive detection mechanism is mounted on the third moving seat.
[0010] As a preferred embodiment, the conductivity detection mechanism includes a second detection fixing plate mounted on the third movable seat, a detection cylinder mounted on the second detection fixing plate, a conductive seat mounted on the detection cylinder, and a conductive component mounted on the conductive seat, wherein the conductive component is located above the conveyor belt.
[0011] As a preferred embodiment, the system further includes a controller mounted on the frame, wherein the conveying mechanism, the first moving mechanism, the second moving mechanism, the third moving mechanism, the size detection mechanism, and the conductivity detection mechanism are all electrically connected to the controller.
[0012] The beneficial effects of this utility model are as follows: By setting up a conveying mechanism to convey the nickel sheet to be inspected, a first moving mechanism to adjust the lateral position of the size detection mechanism and the conductivity detection mechanism, a second moving mechanism to adjust the longitudinal position of the size detection mechanism, and a third moving mechanism to adjust the longitudinal position of the conductivity detection mechanism, the size detection mechanism is used to detect the size information of the nickel sheet and whether there are any defects on its surface, and the conductor detection mechanism is used to detect whether the conductivity of the nickel sheet is up to standard. Through the cooperation of each mechanism, the nickel sheet can be automatically inspected, which is highly efficient and reduces labor costs. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the overall structure of a testing device for nickel sheet processing according to this utility model.
[0014] Figure 2 for Figure 1 A schematic diagram of the frame structure in a testing device for nickel sheet processing.
[0015] Figure 3 for Figure 1 A schematic diagram of the conveying mechanism in a nickel sheet processing testing device.
[0016] Figure 4 for Figure 1 A schematic diagram of the structure of the first moving mechanism in a nickel sheet processing testing device.
[0017] Figure 5 for Figure 4 A structural diagram of the first moving mechanism from another angle.
[0018] Figure 6 for Figure 1 A schematic diagram of some mechanisms in a testing device for nickel sheet processing.
[0019] Figure 7 for Figure 1 A schematic diagram of the dimensional inspection mechanism in a nickel sheet processing inspection device.
[0020] Figure 8 for Figure 1 A schematic diagram of the conductivity detection mechanism in a nickel sheet processing testing device.
[0021] Reference numerals: 10. Frame; 11. Inspection table; 20. Conveying mechanism; 21. Main rotating roller; 22. Auxiliary rotating roller; 23. Conveyor belt; 24. Conveyor motor; 25. Transmission belt; 26. Conveying station; 30. First moving mechanism; 31. First main slide; 32. First auxiliary slide; 33. First moving motor; 34. First lead screw; 35. First main moving seat; 36. First auxiliary moving seat; 37. First coupling; 38. First mounting bracket; 40. Second moving mechanism; 41. Second slide; 42. Second moving... 43. Motor; 44. Second lead screw; 45. Second moving seat; 50. Second coupling; 51. Third moving mechanism; 52. Third moving motor; 53. Third lead screw; 54. Third moving seat; 55. Third coupling; 60. Dimension detection mechanism; 61. First detection fixing plate; 62. Vision inspection camera; 63. Laser rangefinder mounting plate; 64. Laser rangefinder; 70. Conductivity detection mechanism; 71. Second detection fixing plate; 72. Detection cylinder; 74. Conductive seat; 75. Conductive component; 80. Controller. Detailed Implementation
[0022] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0023] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0024] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0025] like Figures 1 to 8As shown, this utility model provides a testing device for nickel sheet processing, including a frame 10, a conveying mechanism 20 and a first moving mechanism 30 mounted on the frame 10, a second moving mechanism 40 and a third moving mechanism 50 mounted on the first moving mechanism 30, a size detection mechanism 60 mounted on the second moving mechanism 40, and a conductivity detection mechanism 70 mounted on the third moving mechanism 50. The second moving mechanism 40 and the third moving mechanism 50 are arranged at intervals. The size detection mechanism 60 and the conductivity detection mechanism 70 are located above the conveying mechanism 20. The conveying mechanism 20 has multiple conveying stations 26 arranged at intervals. By setting up a conveying mechanism 20 to convey the nickel sheet to be inspected, a first moving mechanism 30 to adjust the lateral position of the size detection mechanism 60 and the conductivity detection mechanism 70, a second moving mechanism 40 to adjust the longitudinal position of the size detection mechanism 60, and a third moving mechanism 50 to adjust the longitudinal position of the conductivity detection mechanism 70, the size detection mechanism 60 is used to detect the size information of the nickel sheet and whether there are any defects on its surface, and the conductivity detection mechanism 70 is used to detect whether the conductivity of the nickel sheet is qualified. Through the cooperation of each mechanism, the nickel sheet can be automatically inspected, which has high work efficiency and reduces labor costs.
[0026] The conveying mechanism 20 includes a main rotating roller 21 and an auxiliary rotating roller 22 rotatably mounted on the frame 10, a conveyor belt 23, a conveyor motor 24 mounted on the frame 10, and a transmission belt 25. The frame 10 has a testing platform 11. One end of the conveyor belt 23 is mounted on the main rotating roller 21, and the other end is mounted on the auxiliary rotating roller 22. The conveyor belt 23 is fitted onto the testing platform 11. One end of the transmission belt 25 is mounted on the main rotating roller 21, and the other end is mounted on the output end of the conveyor motor 24. A conveying station 26 is disposed on the surface of the conveyor belt 23. The conveyor motor 24 drives the main rotating roller 21 to rotate via the transmission belt 25, which in turn drives the conveyor belt 23 to rotate. The auxiliary rotating roller 22 assists in the rotation of the conveyor belt 23. The rotation of the conveyor belt 23 can convey nickel sheets placed on it. In this embodiment, the conveying station 26 consists of two baffles formed on the surface of the conveyor belt 23.
[0027] The first moving mechanism 30 includes a first main slide 31 and a first auxiliary slide 32 mounted on the frame 10, a first moving motor 33 mounted on the frame 10, a first lead screw 34 rotatably mounted on the first main slide 31, a first main moving seat 35 mounted on the first lead screw 34, a first auxiliary moving seat 36 slidably mounted on the first auxiliary slide 32, a first coupling 37, and a first mounting bracket 38. One end of the first coupling 37 is mounted on the first lead screw 34, and the other end of the first coupling 37 is mounted on the output end of the first moving motor 33. The first main moving seat 35 is slidably connected to the first main slide 31. One end of the first mounting bracket 38 is mounted on the first main moving seat 35, and the other end of the first mounting bracket 38 is mounted on the first auxiliary moving seat 36. The second moving mechanism 40 and the third moving mechanism 50 are both mounted on the first mounting bracket 38. The first moving motor 33 drives the first lead screw 34 to rotate through the first coupling 37, which in turn drives the first main moving seat 35 to move, thereby driving the first mounting frame 38 to move, while the first auxiliary moving seat 36 plays an auxiliary role in the movement.
[0028] The second moving mechanism 40 includes a second slide 41 and a second moving motor 42 mounted on the first mounting bracket 38, a second lead screw 43 rotatably mounted on the second slide 41, a second moving seat 44 mounted on the second lead screw 43, and a second coupling 45. One end of the second coupling 45 is mounted on the second lead screw 43, and the other end is mounted on the output end of the second moving motor 42. The second moving seat 44 is slidably connected to the second slide 41, and the dimension detection mechanism 60 is mounted on the second moving seat 44. The second moving motor 42 drives the second lead screw 43 to rotate through the second coupling 45, which in turn drives the second moving seat 44 to move, thereby driving the dimension detection mechanism 60 to move and adjust the required detection position as needed.
[0029] The size inspection mechanism 60 includes a first inspection fixing plate 61 mounted on the second movable seat 44, a vision inspection camera 62 mounted on the first inspection fixing plate 61, a laser rangefinder mounting plate 63 mounted on the laser rangefinder mounting plate 63, and a laser rangefinder 64 mounted on the laser rangefinder mounting plate 63. The laser rangefinder 64 and the vision inspection camera 62 are spaced apart and both are located above the conveyor belt 23. When inspecting nickel sheets, the vision inspection camera 62 is moved directly above the nickel sheet to quickly and accurately measure the product size and identify defects on the product surface. Then, when the nickel sheet passes the laser rangefinder 64, the distance between the laser rangefinder 64 and the nickel sheet can be detected. When there is no nickel sheet, the distance between the laser rangefinder 64 and the upper surface of the conveyor belt 23 can be detected. The difference between the two is the thickness of the nickel sheet, thus obtaining three dimensions of the nickel sheet.
[0030] The third moving mechanism 50 includes a third slide 51 and a third moving motor 52 mounted on the first mounting bracket 38, a third lead screw 53 rotatably mounted on the third slide 51, a third moving seat 54 mounted on the third lead screw 53, and a third coupling 55. One end of the third coupling 55 is mounted on the third lead screw 53, and the other end is mounted on the output end of the third moving motor 52. The third moving seat 54 is slidably connected to the third slide 51, and the conductivity detection mechanism 70 is mounted on the third moving seat 54. The third moving motor 52 drives the third lead screw 53 to rotate through the third coupling 55, which in turn drives the third moving seat 54 to move, thereby driving the conductivity detection mechanism 70 to move and adjust the required detection position as needed.
[0031] The conductivity testing mechanism 70 includes a second testing fixing plate 71 mounted on the third movable seat 54, a testing cylinder 72 mounted on the second testing fixing plate 71, a conductive seat 74 mounted on the testing cylinder 72, and a conductive element 75 mounted on the conductive seat 74. The conductive element 75 is located above the conveyor belt 23. When it is necessary to test the conductivity of the nickel sheet, the testing cylinder 72 operates to move the conductive seat 74 down, which in turn moves the conductive element 75 down, thereby allowing the conductivity of the nickel sheet to be tested.
[0032] It also includes a controller 80 mounted on the frame 10. The conveying mechanism 20, the first moving mechanism 30, the second moving mechanism 40, the third moving mechanism 50, the size detection mechanism 60, and the conductivity detection mechanism 70 are all electrically connected to the controller 80. The controller is used to control the orderly cooperation of the various mechanisms and the transmission of this information.
[0033] The above embodiments are merely preferred embodiments of the present utility model and are not intended to limit the scope of the present utility model. Various modifications and improvements made by those skilled in the art to the technical solutions of the present utility model without departing from the spirit of the present utility model should fall within the protection scope defined by the claims of the present utility model.
Claims
1. A testing device for nickel sheet processing, characterized in that, The device includes a frame, a conveying mechanism and a first moving mechanism mounted on the frame, a second moving mechanism and a third moving mechanism mounted on the first moving mechanism, a size detection mechanism mounted on the second moving mechanism, and a conductivity detection mechanism mounted on the third moving mechanism. The second moving mechanism and the third moving mechanism are spaced apart. The size detection mechanism and the conductivity detection mechanism are located above the conveying mechanism. The conveying mechanism has multiple conveying stations that are spaced apart.
2. The detection apparatus for processing a nickel sheet according to claim 1, characterized by: The conveying mechanism includes a main rotating roller and an auxiliary rotating roller rotatably mounted on the frame, a conveyor belt, a conveyor motor mounted on the frame, and a transmission belt. The frame has a testing platform. One end of the conveyor belt is mounted on the main rotating roller, and the other end of the conveyor belt is mounted on the auxiliary rotating roller. The conveyor belt is sleeved on the testing platform. One end of the transmission belt is mounted on the main rotating roller, and the other end of the transmission belt is mounted on the output end of the conveyor motor. The conveying station is located on the surface of the conveyor belt.
3. The detection apparatus for processing a nickel sheet according to claim 2, characterized in that: The first moving mechanism includes a first main slide and a first auxiliary slide mounted on the frame, a first moving motor mounted on the frame, a first lead screw rotatably mounted on the first main slide, a first main moving seat mounted on the first lead screw, a first auxiliary moving seat slidably mounted on the first auxiliary slide, a first coupling, and a first mounting bracket. One end of the first coupling is mounted on the first lead screw, and the other end of the first coupling is mounted on the output end of the first moving motor. The first main moving seat is slidably connected to the first main slide. One end of the first mounting bracket is mounted on the first main moving seat, and the other end of the first mounting bracket is mounted on the first auxiliary moving seat. The second moving mechanism and the third moving mechanism are both mounted on the first mounting bracket.
4. The detection apparatus for processing a nickel sheet according to claim 3, characterized in that: The second moving mechanism includes a second slide mounted on the first mounting bracket and a second moving motor, a second lead screw rotatably mounted on the second slide, a second moving seat mounted on the second lead screw, and a second coupling. One end of the second coupling is mounted on the second lead screw, and the other end of the second coupling is mounted on the output end of the second moving motor. The second moving seat is slidably connected to the second slide, and the dimension detection mechanism is mounted on the second moving seat.
5. The detection apparatus for processing a nickel sheet according to claim 4, wherein: The size detection mechanism includes a first detection fixing plate mounted on the second movable seat, a visual inspection camera and a laser rangefinder mounting plate mounted on the first detection fixing plate, and a laser rangefinder mounted on the laser rangefinder mounting plate. The laser rangefinder and the visual inspection camera are spaced apart, and both the laser rangefinder and the visual inspection camera are located above the conveyor belt.
6. The testing equipment for nickel sheet processing according to claim 3, characterized in that: The third moving mechanism includes a third slide and a third moving motor mounted on the first mounting bracket, a third lead screw rotatably mounted on the third slide, a third moving seat mounted on the third lead screw, and a third coupling. One end of the third coupling is mounted on the third lead screw, and the other end of the third coupling is mounted on the output end of the third moving motor. The third moving seat is slidably connected to the third slide, and the conductive detection mechanism is mounted on the third moving seat.
7. The detection apparatus for processing a nickel sheet according to claim 6, wherein: The conductivity detection mechanism includes a second detection fixing plate mounted on the third movable seat, a detection cylinder mounted on the second detection fixing plate, a conductive seat mounted on the detection cylinder, and a conductive component mounted on the conductive seat, wherein the conductive component is located above the conveyor belt.
8. The detection apparatus for processing a nickel sheet according to claim 1, characterized by: It also includes a controller installed on the frame, and the conveying mechanism, the first moving mechanism, the second moving mechanism, the third moving mechanism, the size detection mechanism and the conductivity detection mechanism are all electrically connected to the controller.