Quality detection device for ceramic tile production

By using a lifting rod to move a ball to perform compressive and impact resistance tests on ceramic tiles, the problem of needing two devices in existing technologies is solved, achieving efficient and low-cost testing and simplifying the recycling and processing of fragments.

CN224137041UActive Publication Date: 2026-04-17QIANWEI XINGHUI CERAMICS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
QIANWEI XINGHUI CERAMICS CO LTD
Filing Date
2025-04-02
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

In the existing technology, the compression and impact resistance testing of ceramic tiles requires the use of two different devices, which affects the testing efficiency and increases the cost.

Method used

A quality inspection device for ceramic tile production was designed. It uses a lifting rod to drive a ball for pressure and impact testing. Combined with a pressure sensor and an electromagnetic base, it can achieve pressure and impact resistance testing. The device has a simple structure and reduces costs.

Benefits of technology

It improves detection efficiency, reduces usage costs, and facilitates fragment recycling through the feeding cylinder and collection box, reducing cleaning difficulty and enhancing the overall detection effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a quality detection device for ceramic tile production, and belongs to the technical field of ceramic tile production. A quality detection device for ceramic tile production comprises a rack and further comprises a lifting rod arranged on the rack in a lifting mode, a fixing plate is fixedly arranged at the bottom of the lifting rod, a pressure sensor is fixedly arranged on the end face of the bottom of the fixing plate, an electromagnetic base is arranged on the fixing plate, a ball is magnetically attracted in the electromagnetic base, and the pressure sensor is fixedly arranged on the end face of the bottom of the fixing plate. One end of the ball abuts against the pressure sensor, and a workbench used for placing a ceramic tile is fixedly arranged on the rack. According to the utility model, the lifting rod is arranged on the rack in a lifting manner, the ball body is detachably arranged at the bottom of the lifting rod through the electromagnetic seat, and the ball body is propped against the pressure sensor, so that the pressure resistance detection effect is achieved, the impact resistance detection is also achieved, the application range is wide, the structure is simple, and the detection efficiency can be improved; and the use cost can be reduced.
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Description

Technical Field

[0001] This utility model relates to the field of ceramic tile production technology, and in particular to a quality inspection device for ceramic tile production. Background Technology

[0002] Ceramic tiles are a widely used roofing material in the construction industry. They are mainly made from natural mineral raw materials such as clay, quartz sand, and feldspar. These raw materials undergo a series of processes including crushing, mixing, molding, drying, and sintering to ultimately form durable ceramic tiles. During the production process, various factors can lead to defects in ceramic tiles, therefore, pressure resistance and impact resistance tests are conducted on them.

[0003] In the existing technology, when testing the strength of ceramic tiles, such as compressive strength and impact resistance, it is usually necessary to use two devices: a pressure test and an impact test. This not only affects the testing efficiency but also increases the cost and is inconvenient to use. Utility Model Content

[0004] The purpose of this invention is to solve the problem that the existing technology requires the use of two devices when testing the compressive strength and impact resistance of ceramic tiles, which affects the testing efficiency and increases the testing cost. Therefore, this invention proposes a quality testing device for ceramic tile production.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A quality inspection device for ceramic tile production includes a frame and a lifting rod that is lifted and lowered on the frame. A fixed plate is fixedly installed at the bottom of the lifting rod. A pressure sensor is fixedly installed on the bottom end face of the fixed plate. An electromagnetic base is installed on the fixed plate. A ball is magnetically attracted inside the electromagnetic base. One end of the ball abuts against the pressure sensor. A worktable for placing ceramic tiles is fixedly installed on the frame.

[0007] To facilitate the lifting and lowering of the lifting rod, preferably, a drive box is fixedly installed on the top of the frame, a rack is fixedly installed on the lifting rod, a motor is fixedly installed inside the drive box, and a first gear is fixedly installed at the output end of the motor. The first gear meshes with the rack through a second gear.

[0008] To more intuitively and quickly determine the height of the sphere, preferably, the lifting rod is fixedly provided with scale lines that extend along the axis of the lifting rod.

[0009] To facilitate the collection of broken fragments, preferably, a feeding cylinder is fixedly installed on the frame, the worktable is fixedly installed on the top of the feeding cylinder, and a collection box is slidably installed on the frame, with the input end of the collection box connected to the bottom of the feeding cylinder.

[0010] Furthermore, a support frame is fixedly installed at the bottom of the frame, and two sets of guide plates are fixedly installed on the support frame. The collection box is slidably installed between the two sets of guide plates, and a handle is fixedly installed at one end of the collection box.

[0011] Preferably, the side wall of the frame is fixedly provided with a barrier, the front end of the frame is provided with a door, and both the barrier and the door are made of transparent acrylic.

[0012] Compared with the prior art, this utility model provides a quality inspection device for ceramic tile production, which has the following beneficial effects:

[0013] 1. This quality inspection device for ceramic tile production uses a lifting rod mounted on a frame. At the bottom of the lifting rod, an electromagnetic base is used to detach and mount a ball. During pressure testing, the lifting rod slides downwards with the ball to press down on the ceramic tile, gradually increasing the pressure until it breaks. A pressure sensor records the maximum load-bearing capacity. During impact testing, the lifting rod rises with the ball to a certain height, then the electromagnetic base is de-energized, and the ball falls freely to impact the ceramic tile, thus achieving impact testing. The device has a simple structure, is convenient and reliable to use, and can not only improve testing efficiency but also reduce operating costs.

[0014] 2. This quality inspection device for ceramic tile production has a feeding cylinder fixed on the frame and a collection box slidably mounted on the frame. It can collect broken ceramic tile fragments, which not only facilitates subsequent recycling but also reduces the difficulty of subsequent cleaning and improves the usage effect.

[0015] The parts of this device not mentioned herein are the same as or can be implemented using existing technologies. This utility model has a lifting rod installed on the frame, and a ball is installed at the bottom of the lifting rod using an electromagnetic base. The ball is then placed against a pressure sensor, which not only provides pressure resistance detection but also impact resistance detection. It has a wide range of applications, a simple structure, and can not only improve detection efficiency but also reduce operating costs. Attached Figure Description

[0016] Figure 1 This utility model provides a structural schematic diagram of a quality inspection device for ceramic tile production. Figure 1 ;

[0017] Figure 2 This utility model provides a structural schematic diagram of a quality inspection device for ceramic tile production. Figure 2 ;

[0018] Figure 3 This is a cross-sectional view of a quality inspection device for ceramic tile production proposed in this utility model;

[0019] Figure 4 This utility model proposes a quality inspection device for ceramic tile production. Figure 3 Enlarged view of section A.

[0020] In the diagram: 1. Frame; 101. Workbench; 102. Feeding cylinder; 2. Lifting rod; 201. Rack; 202. Fixing plate; 203. Pressure sensor; 3. Sphere; 4. Electromagnetic base; 5. Collection box. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0022] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0023] Example:

[0024] Reference Figures 1-4 A quality inspection device for ceramic tile production includes a frame 1 and a lifting rod 2 mounted on the frame 1. A fixing plate 202 is fixedly mounted at the bottom of the lifting rod 2. A pressure sensor 203 is fixedly mounted on the bottom end face of the fixing plate 202. An electromagnetic base 4 is mounted on the fixing plate 202. A sphere 3 is magnetically attracted inside the electromagnetic base 4. An electromagnetic coil is installed inside the electromagnetic base 4. When the coil is energized, it has a magnetic effect, which magnetically attracts the sphere 3. One end of the sphere 3 inside the electromagnetic base 4 abuts against the pressure sensor 203, and the other end of the sphere 3 extending outside the electromagnetic base 4 abuts against the ceramic tile. The device is fixed on the frame 1. A workbench 101 for placing ceramic tiles is provided. In use, a lifting rod 2 is installed on the frame 1, and a ball 3 is detached and installed at the bottom of the lifting rod 2 using an electromagnetic base 4. When performing a pressure test, the lifting rod 2 slides down with the ball 3 to press down on the ceramic tile, gradually increasing the pressure until it is damaged. The pressure sensor 203 records the maximum load-bearing capacity. When performing an impact test, the lifting rod 2 raises the ball 3 to a certain height, and then the electromagnetic base 4 is de-energized. The ball 3 falls freely and impacts the ceramic tile, thus achieving the impact test. The structure is simple, convenient and reliable to use, which can not only improve the testing efficiency but also reduce the operating cost.

[0025] Reference Figures 1-3 A drive box is fixedly installed on the top of the frame 1, and a rack 201 is fixedly installed on the lifting rod 2. The rack 201 extends along the axis of the lifting rod 2. A motor is fixedly installed in the drive box, and a first gear is fixedly installed at the output end of the motor. The first gear meshes with the rack 201 through a second gear. In use, the motor is started to drive the first gear to rotate, which in turn drives the second gear to rotate. Then the second gear meshes with the rack 201, which can drive the lifting rod 2 to move up and down, thereby realizing pressure testing or adjusting the height of the ball 3 and improving the use effect.

[0026] Reference Figure 3 A scale line is fixedly installed on the lifting rod 2, extending along the axis of the lifting rod 2. During use, by fixing the scale line on the lifting rod 2, the position of the ball 3 can be determined more accurately and quickly, thus improving the usage effect.

[0027] Reference Figures 1-3 A feeding cylinder 102 is fixedly installed on the frame 1, and a workbench 101 is fixedly installed on the top of the feeding cylinder 102. A collection box 5 is slidably installed on the frame 1, and the input end of the collection box 5 is connected to the bottom of the feeding cylinder 102. In use, by fixing the feeding cylinder 102 on the frame 1 and sliding the collection box 5 on the frame 1, broken ceramic tile fragments can be collected, which not only facilitates subsequent recycling, but also reduces the difficulty of subsequent cleaning and improves the use effect.

[0028] Reference Figures 1-3 A support frame is fixedly installed at the bottom of the frame 1, and two sets of guide plates are fixedly installed on the support frame. The collection box 5 is slidably placed between the two sets of guide plates. A handle is fixedly installed at one end of the collection box 5, and a baffle is fixedly installed at the end of the support frame away from the handle. The other end of the collection box 5 is abutted against the baffle, which can ensure that the position of the collection box 5 is reliable. In use, the support frame fixedly installed on the frame 1 facilitates the installation of the collection box 5, thereby facilitating the collection of ceramic tile fragments and improving the use effect.

[0029] Reference Figure 1 and Figure 2A barrier is fixedly installed on the side wall of the frame 1, with a total of three sides. A door is installed at the front end of the frame 1, which is hinged and rotated on the frame 1. A torsion spring is installed inside the hinge. Under the elastic force of the torsion spring, when the door is opened, there is an elastic force that drives the door to close, so that the door can remain closed without external force. Both the barrier and the door are made of transparent acrylic, which facilitates the observation of the internal testing conditions. In use, by fixing the barrier to the side wall of the frame 1 and installing the door on the frame 1, the frame 1 can be surrounded on all sides. During testing, this not only reduces the risk of injury from debris, but also reduces the scattering of debris, facilitating subsequent cleanup and improving the effectiveness of use.

[0030] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A quality inspection device for ceramic tile production, comprising a frame (1), characterized in that, It also includes a lifting rod (2) that is lifted and lowered on the frame (1). A fixing plate (202) is fixedly installed at the bottom of the lifting rod (2). A pressure sensor (203) is fixedly installed on the bottom end face of the fixing plate (202). An electromagnetic base (4) is installed on the fixing plate (202). A ball (3) is magnetically attracted inside the electromagnetic base (4). One end of the ball (3) abuts against the pressure sensor (203). A worktable (101) for placing ceramic tiles is fixedly installed on the frame (1).

2. The quality inspection device for ceramic tile production according to claim 1, characterized in that, A drive box is fixedly installed on the top of the frame (1), a rack (201) is fixedly installed on the lifting rod (2), a motor is fixedly installed inside the drive box, and a first gear is fixedly installed at the output end of the motor. The first gear meshes with the rack (201) through a second gear.

3. The quality inspection device for ceramic tile production according to claim 1, characterized in that, The lifting rod (2) is fixedly provided with scale lines, which extend along the axis of the lifting rod (2).

4. The quality inspection device for ceramic tile production according to claim 1, characterized in that, A feeding cylinder (102) is fixedly installed on the frame (1), and a workbench (101) is fixedly installed on the top of the feeding cylinder (102). A collection box (5) is slidably installed on the frame (1), and the input end of the collection box (5) is connected to the bottom of the feeding cylinder (102).

5. The quality inspection device for ceramic tile production according to claim 4, characterized in that, The bottom of the frame (1) is fixedly provided with a support frame, and two sets of guide plates are fixedly provided on the support frame. The collection box (5) is slidably provided between the two sets of guide plates, and a handle is fixedly provided at one end of the collection box (5).

6. The quality inspection device for ceramic tile production according to claim 1, characterized in that, The frame (1) has a fixed enclosure on its side wall and a door at its front end. Both the enclosure and the door are made of transparent acrylic.