Electrode automatic adjusting structure for optical fiber fusion splicer

By introducing a linear motion structure and electrode holder into the fiber optic fusion splicer, and using a linear motor to drive the electrode needle adjustment, the problem of non-adjustable electrode position is solved, and automatic adjustment of the electrode needle spacing is realized, thereby improving the adaptability and accuracy of the fiber optic fusion splicer.

CN224137480UActive Publication Date: 2026-04-17ANHUI XIANGHE COMM CO
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ANHUI XIANGHE COMM CO
Filing Date
2025-05-08
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

The electrode structure of existing fiber optic fusion splicers is a fixed design, which does not allow for adjustment of the electrode pin spacing, thus limiting the ability to fusion splice fibers with different cladding diameters.

Method used

It adopts a linear movement structure and electrode holder, and automatically adjusts the electrode needle by driving the linear motor. Combined with guide components and limiting devices, it can achieve precise adjustment of the electrode needle position.

Benefits of technology

This improves the adaptability of the fiber optic fusion splicer and the accuracy of electrode needle position adjustment, meeting the splicing requirements of fibers with different diameters.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic electrode adjusting structure for an optical fiber fusion splicer, which relates to the technical field of optical fiber fusion splicers and specifically comprises a fixed support, a linear moving structure and an electrode holder, the linear moving structure is connected with the fixed support, and a guide assembly is arranged at the top of the fixed support. The guide assembly guides the power output end of the linear moving structure, and the tail end of the power input end of the linear moving structure is connected with the guide assembly through a tension spring. And an electrode holder is arranged at the tail end of the power output end of the linear moving structure. According to the automatic electrode adjusting structure for the optical fiber fusion splicer, through the arrangement of the guiding assembly, the limiting assembly and the limiting device, the linear moving structure has multiple guiding and limiting functions, the movement precision of the linear moving structure is improved, and then the position adjusting precision of an electrode needle of the optical fiber fusion splicer is improved; therefore, the requirement of the optical fiber fusion splicer on the position adjustment precision of the electrode needle can be met.
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Description

Technical Field

[0001] This utility model relates to the field of optical fiber fusion splicer technology, specifically to an automatically adjustable electrode structure for an optical fiber fusion splicer. Background Technology

[0002] A fiber optic fusion splicer is a device that uses the high temperature generated by an electric arc from a pair of electrodes to melt the end faces of two cleaved optical fibers. Simultaneously, it employs the collimation principle to smoothly advance the two ends together, achieving coupling of the fiber mode fields. It is widely used in communication engineering construction, maintenance, and communication equipment manufacturing. During operation, the distance between the electrode needles significantly affects the splicer's discharge capability. However, in existing technologies, the electrode structure used in fiber optic fusion splicers is typically a fixed design, and the distance between the electrode needle tips cannot be adjusted, which to some extent limits the splicing capability of fiber optic fusion splicers for fibers with different cladding diameters. Therefore, this application proposes an automatically adjustable electrode structure for fiber optic fusion splicers. Utility Model Content

[0003] This invention provides an automatically adjustable electrode structure for a fiber optic fusion splicer, solving the problem of the non-adjustable electrode position in fiber optic fusion splicers mentioned in the background art.

[0004] This utility model provides the following technical solution: an automatically adjustable electrode structure for a fiber optic fusion splicer, comprising a fixed bracket, a linear moving structure, and an electrode base. The linear moving structure is connected to the fixed bracket. A guide component is provided on the top of the fixed bracket, guiding the power output end of the linear moving structure. The power input end of the linear moving structure is connected to the guide component via a tension spring. An electrode base is provided at the power output end of the linear moving structure, and a fiber optic fusion splicer electrode needle is provided on the top of the electrode base. A limit component is provided on the side of the fixed bracket away from the electrode base, located inside the power input end of the linear moving structure and limiting the power input end of the linear moving structure. A limit device is provided on the side of the power output end of the linear moving structure.

[0005] Preferably, the power input end of the linear motion structure includes a drive rod, a connecting rod connected to the drive rod, and a propulsion seat connected to the connecting rod, and the outer diameter of the end of the drive rod away from the connecting rod is smaller than the outer diameter of its other end; the power output end of the linear motion structure includes a guide seat, and the guide seat is connected to the end of the propulsion seat away from the connecting rod.

[0006] Preferably, a fixed base is provided on one side of the fixed bracket, and a linear motor is provided on the fixed base. The power output shaft of the linear motor is connected to the power input drive end of the linear motion structure.

[0007] Preferably, the guiding assembly includes a guide plate one connected to the top of the fixed bracket and a guide plate two connected to the bottom of the guide plate one. The bottom of the guide plate one contacts the top of the power output end of the linear moving structure, and a guide groove adapted to the guide plate two is provided in the middle of the top of the power output end of the linear moving structure. The guide plate two is connected to the end of the power input end of the linear moving structure through a tension spring.

[0008] Preferably, the limiting component includes a first limiting plate and a second limiting plate. The first limiting plate limits the middle part of the power input end of the linear moving structure, and the second limiting plate limits the drive end of the power input end of the linear moving structure.

[0009] Preferably, the limiting device is located on the side of the fixed bracket away from the electrode seat.

[0010] Compared with the prior art, the present invention has the following beneficial effects:

[0011] 1. The fiber optic fusion splicer uses an automatically adjustable electrode structure. A linear motor drives the linear movement structure, which in turn moves the electrode needles of the fiber optic fusion splicer, thus achieving automatic adjustment of the electrode needle position. This allows the distance between the two electrode needles of the fiber optic fusion splicer to be adjusted according to the fiber diameter, improving the adaptability of the fiber optic fusion splicer.

[0012] 2. The electrode of the fiber optic fusion splicer can be automatically adjusted. Through the setting of the guide component, the limiting component and the limiting device, the linear movement structure has multiple guidance and limiting functions, which improves the motion accuracy of the linear movement structure and thus improves the position adjustment accuracy of the electrode needle of the fiber optic fusion splicer. This application can meet the requirements of the fiber optic fusion splicer for the position adjustment accuracy of the electrode needle. Attached Figure Description

[0013] Figure 1 This is a front view of the structure of an embodiment of the present utility model;

[0014] Figure 2 This is a schematic diagram of the structure on the left side of an embodiment of the present utility model;

[0015] Figure 3 This is a schematic diagram illustrating the structure and usage of an embodiment of the present utility model;

[0016] Figure 4 This is an exploded view of the structure of an embodiment of the present utility model;

[0017] Figure 5 This is a bottom view of the structural guide plate of this utility model.

[0018] In the diagram: 1. Fixed bracket; 2. Guide plate one; 3. Electrode seat; 4. Electrode needle of fiber optic fusion splicer; 5. Tension spring; 6. Drive rod limiting groove; 7. Limiting device; 8. Fixed seat; 9. Linear motor; 10. Limiting plate two; 11. Limiting plate one; 12. Connecting rod; 13. Drive rod; 14. Push seat; 15. Guide seat; 16. Guide plate two. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] This utility model provides an embodiment: Please refer to Figures 1-5 An automatic adjustment structure for electrodes in a fiber optic fusion splicer includes a fixed bracket 1, a linear moving structure, and an electrode holder 3. The linear moving structure is connected to the fixed bracket 1. A fixed seat 8 is provided on one side of the fixed bracket 1, and a linear motor 9 is mounted on the fixed seat 8. The power output shaft of the linear motor 9 is connected to the power input drive end of the linear moving structure. When the linear motor 9 is working, it can drive the linear moving structure to move, and the power output end of the linear moving structure can perform linear motion. The model of the linear motor 9 can be set according to requirements and is not limited here.

[0021] A guide assembly is provided on the top of the fixed bracket 1. The guide assembly guides the power output end of the linear moving structure. The guide assembly includes a guide plate 12 connected to the top of the fixed bracket 1 and a guide plate 26 connected to the bottom of the guide plate 12. The bottom of the guide plate 12 contacts the top of the power output end of the linear moving structure. A guide groove adapted to the guide plate 26 is provided in the middle of the top of the power output end of the linear moving structure. Through the setting of the guide plate 12 and the guide plate 26, the guide plate 12 and the guide plate 26 can guide the power output end of the linear moving structure at the same time, improving the guiding accuracy. In addition, the guide plate 12 and the guide plate 26 can share the guiding load, reduce the wear of the single plate, and improve the service life of the guide assembly.

[0022] The guide plate 16 is connected to the end of the power input end of the linear moving structure via the tension spring 5. The tension spring 5 provides a restoring force through its rebound force, thereby accelerating the restoring speed of the power output end of the linear moving structure.

[0023] A limit component is provided on one side of the fixed bracket 1. The limit component includes a first limit plate 11 and a second limit plate 10. The first limit plate 11 limits the middle part of the power input end of the linear movement structure, and the second limit plate 10 limits the drive end of the power input end of the linear movement structure. Through the setting of the limit component and the hierarchical limit design of the limit component, the motion control accuracy is significantly improved while ensuring the reliability of the motion.

[0024] An electrode holder 3 is provided at the end of the power output of the linear motion structure. A fiber optic fusion splicer electrode needle 4 is mounted on top of the electrode holder 3, and a heat sink is provided on the electrode holder 3 to facilitate heat dissipation from the fiber optic fusion splicer electrode needle 4. The specific structure of the heat sink can be configured according to requirements and is not limited here. A limit device 7 is provided on one side of the power output of the linear motion structure, located on the side of the fixed bracket 1 away from the electrode holder 3. Through the setting of the limit device 7, the distance between the limit device 7 and the fixed bracket 1 can be monitored in real time during operation to accurately control the position of the fiber optic fusion splicer electrode needle 4. When the fiber optic fusion splicer electrode needle 4 reaches its position, the limit device 7 will feed back to the controller of the automatically adjustable electrode structure. The controller can then control the linear motor 9 to stop working, ensuring that the position of the fiber optic fusion splicer electrode needle 4 remains unchanged, facilitating the use of the fiber optic fusion welding machine. In one embodiment of this application, the limit device 7 can be a laser displacement sensor as described in the prior art. The limit device 7 can be configured according to requirements and is not limited here.

[0025] The above-mentioned linear movement structure can be configured according to requirements and is not limited here. In one embodiment of this application, the power input end of the linear movement structure includes a drive rod 13, a connecting rod 12 connected to the drive rod 13, and a propulsion seat 14 connected to the connecting rod 12. The outer diameter of the end of the drive rod 13 away from the connecting rod 12 is smaller than the outer diameter of its other end. The power output end of the linear movement structure includes a guide seat 15, which is connected to the end of the propulsion seat 14 away from the connecting rod 12. The guide assembly guides the guide seat 15. The end of the propulsion seat 14 connected to the connecting rod 12 is connected to the second guide plate 16 through a tension spring 5. The first limiting plate 11 limits the connecting rod 12, and the second limiting plate 10 guides the drive rod 13. The second limiting plate 10 is connected to the fixed seat 8, and the bottom end of the second limiting plate 10 is provided with a drive rod limiting groove 6 that matches the end of the drive rod 13 away from the connecting rod 12.

[0026] All electrical components involved in this application are prior art. Those skilled in the art understand their connection methods. With the help of those skilled in the art, all electrical components in this application and their compatible power supplies can be connected by wires. According to the actual situation, a suitable controller can be selected to meet the control requirements. For specific connections and control sequences, please refer to the description below. The electrical connection between each electrical component is completed in the order of operation. The detailed connection methods are well known in the art. The following mainly introduces the working principle and process, and will not describe the electrical control.

[0027] In summary: When using the automatic electrode adjustment structure of this fiber optic fusion splicer, the fiber optic fusion splicer electrode needles 4 are fixed to the electrode base 3 using conventional techniques. When the position between the two electrode needles needs to be changed, the linear motor 9 operates, driving the drive rod 13 to move. The drive rod 13, through the connecting rod 12 and the push seat 14, drives the guide seat 15 to move. The guide seat 15, through the electrode base 3, drives the fiber optic fusion splicer electrode needles 4 to move, thereby adjusting the distance between two adjacent fiber optic fusion splicer electrode needles 4. During the position adjustment process of the fiber optic fusion splicer electrode needles 4, the guide component guides the guide seat 15, the limiting plate 10 guides the drive rod 13, and the limiting device 7 monitors the movement distance of the fiber optic fusion splicer electrode needles 4 in real time. When the fiber optic fusion splicer electrode needles 4 have moved into position, the controller of the automatic electrode adjustment structure controls the linear motor 9 to stop working, and the position of the fiber optic fusion splicer electrode needles 4 is fixed, facilitating the operation of the fiber optic fusion splicer. When the fiber optic fusion splicer electrode needle 4 needs to be reset, the controller controls the linear motor 9 to run in reverse. The linear motor 9 drives the drive rod 13 to move in reverse. The drive rod 13 drives the guide seat 15 to move in reverse through the connecting rod 12 and the push seat 14. The guide seat 15 drives the fiber optic fusion splicer electrode needle 4 to move in reverse through the electrode seat 3. The fiber optic fusion splicer electrode needle 4 can be reset. In this process, the rebound force of the tension spring 5 can increase the reset speed of the fiber optic fusion splicer electrode needle 4.

[0028] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each structure adopt conventional technical means such as bolt connection that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to those skilled in the art. Although the embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.

Claims

1. An electrode automatic adjustment structure for a fiber fusion splicer, comprising a fixed support (1), a linear movement structure and an electrode seat (3), characterized in that: The linear moving structure is connected to the fixed bracket (1). The top of the fixed bracket (1) is provided with a guide component, which guides the power output end of the linear moving structure. The end of the power input end of the linear moving structure is connected to the guide component through a tension spring (5). The end of the power output end of the linear moving structure is provided with an electrode seat (3). The top of the electrode seat (3) is provided with an electrode needle (4) for an optical fiber fusion splicer. A limit component is provided on the side of the fixed bracket (1) away from the electrode seat (3). The limit component is located inside the power input end of the linear moving structure and limits the power input end of the linear moving structure. A limit device (7) is provided on one side of the power output end of the linear moving structure.

2. The electrode automatically adjustable structure for a fiber fusion splicer according to claim 1, wherein: The power input end of the linear motion structure includes a drive rod (13), a connecting rod (12) connected to the drive rod (13), and a propulsion seat (14) connected to the connecting rod (12). The outer diameter of the end of the drive rod (13) away from the connecting rod (12) is smaller than the outer diameter of the other end. The power output end of the linear motion structure includes a guide seat (15), which is connected to the end of the propulsion seat (14) away from the connecting rod (12).

3. The electrode automatically adjustable structure for a fiber fusion splicer according to claim 1, wherein: A fixed seat (8) is provided on one side of the fixed bracket (1), and a linear motor (9) is provided on the fixed seat (8). The power output shaft of the linear motor (9) is connected to the power input drive end of the linear motion structure.

4. The electrode automatically adjustable structure for a fiber fusion splicer according to claim 1, wherein: The guiding assembly includes a guide plate 1 (2) connected to the top of the fixed bracket (1) and a guide plate 2 (16) connected to the bottom of the guide plate 1 (2). The bottom of the guide plate 1 (2) contacts the top of the power output end of the linear moving structure. A guide groove adapted to the guide plate 2 (16) is provided in the middle of the top of the power output end of the linear moving structure. The guide plate 2 (16) is connected to the end of the power input end of the linear moving structure through a tension spring (5).

5. The electrode automatically adjustable structure for a fiber fusion splicer according to claim 1, wherein: The limiting component includes a first limiting plate (11) and a second limiting plate (10). The first limiting plate (11) limits the middle part of the power input end of the linear moving structure, and the second limiting plate (10) limits the drive end of the power input end of the linear moving structure.

6. The automatically adjustable electrode structure for a fiber fusion splicer according to claim 1, wherein: The limiting device (7) is located on the side of the fixed bracket (1) away from the electrode seat (3).