Battery string turn-over mechanism
By designing a battery string flipping mechanism, the problem of flipping the back contact battery string welding strip laid on the lower surface of the battery cell assembly was solved, realizing efficient flipping and positioning of the battery string, and improving printing efficiency and processing quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- WUXI AUTOWELL TECH
- Filing Date
- 2025-03-17
- Publication Date
- 2026-04-17
AI Technical Summary
During the production of photovoltaic cell modules, the solder ribbons for the back contact cell strings are laid on the lower surface of the cell assembly, making the flipping operation difficult and affecting the efficiency of adhesive printing.
A battery string flipping mechanism is designed, including a substrate, a first driving component, a rotating component, and a picking component. The first driving component drives the rotating component to rotate 180°, so that the picking component can adsorb the back of the battery string and flip it over, thereby realizing the flipping and positioning of the battery string.
This improves the efficiency of adhesive printing on battery strings, ensuring that the side of the battery string with the solder strip faces upwards, which facilitates subsequent adhesive printing operations and improves processing quality and production efficiency.
Smart Images

Figure CN224139443U_ABST
Abstract
Description
Technical Field
[0001] This application belongs to the field of photovoltaic cell production equipment technology, and in particular relates to a cell string flipping mechanism. Background Technology
[0002] Back-contact solar cells are a type of solar cell where both the positive and negative electrodes are located on the back side, with no electrode grid lines obstructing the front, unlike traditional solar cells which have one electrode on each side. Therefore, the solder ribbons of a back-contact solar cell are arranged in an alternating pattern on the back of each cell.
[0003] In the production process of photovoltaic cell modules, after the back contact cell strings are welded, they usually need to be transported to the printing area for adhesive application. However, in some back contact cell welding processes, the solder ribbon is laid on the lower surface of the cell array. Therefore, before sending the cell strings to the printing equipment, the cell strings need to be flipped over to facilitate adhesive application. This requires the design of a cell string flipping mechanism to flip the cell strings before adhesive application. Utility Model Content
[0004] The purpose of this application is to provide a battery string flipping mechanism to solve the above-mentioned problems existing in the prior art.
[0005] To achieve this objective, the following technical solution is adopted in this application:
[0006] This application proposes a battery string flipping mechanism, which includes a substrate, a first driving assembly, a rotating assembly, and a picking assembly, wherein:
[0007] The fixed end of the first drive component is mounted on the substrate, the drive end of the first drive component is connected to the rotating component, the rotating component is hinged on the substrate, the pickup component is disposed on the rotating component, and the pickup component is configured to pick up or release the battery string to be flipped.
[0008] The first driving component is configured to drive the rotating component to rotate to a position where the suction end of the picking component is facing upward, so as to pick up the back of each battery cell of the battery string to be flipped.
[0009] The first drive component drives the rotating component to rotate 180° so that the battery string picked up by the pickup component is flipped over.
[0010] The battery string flipping mechanism proposed in this application first drives the rotating component to rotate to a position where the adsorption end of the picking component faces upward. Then, the picking component picks up the back of each battery cell in the battery string to be flipped. The first driving component then drives the rotating component to rotate 180°, thereby flipping the battery string picked up by the picking component so that the side of the battery string with the solder strip faces upward, which facilitates the subsequent printing of adhesive on the battery string and improves the printing efficiency of the battery string.
[0011] Optionally, the rotating assembly includes two rotating shafts, two rotating arms, and a support beam, wherein:
[0012] Two rotating shafts are spaced apart along a first direction and rotatably mounted on a substrate. The driving end of the first driving assembly is connected to at least one rotating shaft, and the first driving assembly is configured to drive the connected rotating shaft to rotate.
[0013] Each rotating arm corresponds to a rotating shaft. The first ends of the two rotating arms are fixedly connected to the corresponding rotating shafts, and the second ends of the two rotating arms are fixedly connected to the two ends of the support beam along the first direction. The pickup assembly is installed on the support beam and extends along the first direction.
[0014] By fixing the two ends of the two rotating arms to the corresponding rotating shafts and the two ends of the support beam respectively, stable and reliable support for the support beam is achieved, providing a rotating component with a robust structure and stable and reliable rotational action.
[0015] Optionally, the first drive assembly includes a first motor and a coupling, wherein:
[0016] The fixed end of the first motor is fixedly mounted on the base plate. The rotating shaft of the first motor is connected to one of the rotating shafts via a coupling. The first motor drives the connected rotating shaft to rotate, thereby driving the two rotating arms to rotate.
[0017] By cooperating with the first motor and the coupling, one of the rotating shafts is driven to rotate, which in turn drives the two rotating arms to rotate. This provides a first drive component with a simple structure and high driving efficiency. At the same time, the flexibility of the coupling absorbs and mitigates vibration and impact during the driving process, improving the smoothness of the rotating component's rotation.
[0018] Optionally, the battery string flipping mechanism also includes a base and a second drive assembly, wherein:
[0019] The substrate is vertically mounted on the base, the fixed end of the second drive assembly is mounted on the base, the drive end of the second drive assembly is connected to the substrate, and the second drive assembly is configured to drive the substrate to move up and down.
[0020] The first drive component drives the rotating component to rotate 180° so that the battery string picked up by the pickup component is flipped over. Then, the second drive component drives the substrate and the pickup component to descend so as to release the flipped battery string onto the printing equipment.
[0021] The second drive component and the base work together to lift the picking component, which makes it easier for the battery string flipping mechanism to quickly pick up the battery cells and connect them to the subsequent printing equipment, thus improving the printing efficiency of the battery string.
[0022] Optionally, the second drive assembly includes a second motor, a first pulley, a second pulley, a transmission belt, a lead screw, and a lead screw nut, wherein:
[0023] The lead screw is rotatable along its own axis and extended vertically on the base. The lead screw nut is rotatably sleeved on the lead screw and fixedly connected to the base plate.
[0024] The fixed end of the second motor is mounted on the base. The rotating shaft of the second motor is coaxially connected to the first pulley. The second pulley is coaxially connected to the lead screw. The transmission belt is sleeved on the first pulley and the second pulley.
[0025] The second motor is configured to drive the first pulley to rotate, thereby driving the second pulley to rotate via the transmission belt, which in turn drives the lead screw to rotate along its own axis, thereby driving the base plate to reciprocate in the vertical direction via the lead screw nut.
[0026] The first pulley is driven to rotate by the second motor, which in turn drives the second pulley to rotate via the transmission belt. The second pulley drives the lead screw to rotate, and the lead screw and lead screw nut work together to lift the base plate, thereby lifting the pickup assembly. This provides a second drive assembly with a compact structure, high drive efficiency, and high drive precision.
[0027] Optionally, the pickup assembly includes several sets of adsorption elements, which are spaced apart on the support beam along a first direction, and each set of adsorption elements is configured to adsorb or release a battery cell.
[0028] By setting up several sets of adsorption elements, each adsorbing one battery cell, a stable and reliable pick-up component is provided; moreover, the adsorption elements adsorb the battery cells, and the connection between the adsorption elements and the battery cells is flexible. When the battery cells are leveled, the adsorption elements can adapt to the deformation of the battery cells, avoiding damage to the battery cells during the shaping process.
[0029] Optionally, the pickup assembly also includes a third driving assembly and several sets of limiting assemblies, each set of limiting assemblies corresponding to a set of adsorption elements, wherein:
[0030] The adsorption element is mounted on the support beam in a height-adjustable manner. The third drive assembly is mounted on the support beam. The drive end of the third drive assembly is connected to several sets of adsorption elements. Each set of adsorption elements is configured to hold the middle part of the battery cell. The third drive assembly is configured to drive several sets of adsorption elements to move up and down synchronously.
[0031] The limiting component includes a first limiting member and a second limiting member. The first limiting member and the second limiting member are fixed on the support beam. The first limiting member and the second limiting member are respectively arranged on both sides of a corresponding set of adsorption members. The limiting surfaces of the first limiting member and the second limiting member are at the same height.
[0032] The third driving component drives several sets of adsorption components to hold several battery cells, so that the two sides of the battery cells abut against the limiting surfaces of the first limiting component and the second limiting component.
[0033] The third drive component drives several sets of adsorption elements to move closer to the support beam, so that the middle part of the battery cell held by the adsorption elements moves toward the support beam.
[0034] By setting a limiting component on the pickup mechanism, after the adsorption element adsorbs the middle part of the corresponding battery cell, the third drive component drives the adsorption element and the adsorbed battery cell to rise. During the rising process of the battery cell, the two ends of the battery cell in the first direction abut against the limiting surfaces of the first and second limiting elements. The adsorption element drives the battery cell to continue to move upward, causing the middle part of the adsorbed battery cell to move upward, thus leveling the battery cell and ensuring the uniformity of subsequent adhesive printing, thereby improving the processing quality of the battery string. At the same time, the limiting component is integrated into the pickup component. During the process of picking up the battery string and transferring it to the adhesive printing equipment, the pickup component levels the picked-up battery string, eliminating the need for a separate leveling station, simplifying the process flow, improving production efficiency, and meeting the requirements of fast-paced processing.
[0035] Optionally, the third drive assembly includes a third drive member, a slider, and at least one transmission assembly, wherein:
[0036] The fixed end of the third driving member is mounted on the support beam, and the sliding member is slidably mounted on the support beam in the first direction. The driving end of the third driving member is connected to the sliding member, and the third driving member is configured to drive the sliding member to slide in the first direction.
[0037] The first end of the transmission assembly is connected to the sliding member, and the second end of the transmission assembly is connected to several sets of adsorption members. The transmission assembly is configured to drive each adsorption member to rise and fall synchronously while the sliding member slides back and forth along the first direction.
[0038] The sliding component is driven to reciprocate along the first direction by the third driving component, and then the transmission component drives the various adsorption components to rise and fall synchronously. This realizes the synchronous rising and falling of all adsorption components by using one driving component, and provides a third driving component with simple structure, compact layout and reasonable design.
[0039] Optionally, the transmission assembly includes several inclined track grooves and several lifting rods, each lifting rod corresponding to a set of adsorption components, wherein:
[0040] Several inclined track grooves are spaced apart on the sliding member along the first direction. Each track groove corresponds to a lifting rod. The first end of the lifting rod is provided with a limit wheel, which is inserted into the corresponding track groove. The second end of the lifting rod is fixedly connected to the adsorption member.
[0041] When the limiting wheel is located at the end of the track groove away from the support beam, the adsorption end of the adsorption component is flush with the limiting surfaces of the first and second limiting components; when the limiting wheel is located at the end of the track groove close to the support beam, there is a height difference between the adsorption end of the adsorption component and the limiting surfaces of the first and second limiting components.
[0042] By setting several inclined track grooves at intervals along the first direction on the sliding member, and inserting the limiting wheel connected to the second end of the lifting rod into the track groove, the track groove slides horizontally with the sliding member, driving the limiting wheel to move synchronously in the track groove, and then synchronously driving the lifting rod to rise and fall, so as to realize the synchronous lifting and falling of the adsorption member, providing a transmission component with precise guidance control, stable and reliable operation and long service life.
[0043] Optionally, the battery string flipping mechanism also includes an air blowing device and at least one air blowing pipe, the air blowing device being connected to the air blowing pipe and the air blowing device being configured to supply gas into the air blowing pipe.
[0044] The air blowing pipe is fixedly installed on the support beam and extends along the first direction. The air blowing pipe has multiple air blowing holes arranged at intervals along the first direction, and the air blowing holes are set towards the battery cell that is picked up by the pickup component.
[0045] By setting up an air blowing assembly, rapid cooling of the battery cells is achieved during leveling, thereby fixing the shape of the battery cells and reducing the probability of deformation after leveling. At the same time, by setting up an air blowing pipe and air blowing device, air is blown onto the battery cells picked up by each picking assembly through multiple air blowing holes on the air blowing pipe, providing an air blowing assembly with a simple structure and good cooling effect. Attached Figure Description
[0046] Figure 1 This is a three-dimensional structural schematic diagram of the battery string flipping mechanism provided in the embodiments of this application;
[0047] Figure 2 yes Figure 1 Enlarged view of point A in the middle;
[0048] Figure 3This is a first-view perspective three-dimensional structural diagram of the pickup component of the battery string flipping mechanism provided in the embodiments of this application;
[0049] Figure 4 yes Figure 3 Enlarged view of point B in the middle;
[0050] Figure 5 This is a second-view perspective three-dimensional structural diagram of the pickup component of the battery string flipping mechanism provided in the embodiments of this application;
[0051] Figure 6 This is a schematic diagram of the battery string flipping mechanism provided in this application embodiment applied to a printing equipment;
[0052] Figure 7 This is a schematic diagram showing the state of the battery string on the picking and transporting mechanism provided in the embodiment of this application.
[0053] Figures 1 to 7 The following reference numerals are included:
[0054] Substrate 10: Solar cell 11, base 12;
[0055] First drive assembly 20: First motor 21, coupling 22;
[0056] Rotating assembly 30: rotating shaft 31, rotating arm 32, support beam 33, bearing housing 34;
[0057] Pick-up assembly 40: adsorption component 41, support base 410, suction cup 411; third drive assembly 42, third drive component 420, sliding component 421, transmission assembly 422, track groove 4220, lifting rod 4221, limiting wheel 4222, guide sleeve 4223, track plate 4224, limiting assembly 43, first limiting component 430, second limiting component 431, limiting surface 432;
[0058] Second drive assembly 50: second motor 51, first pulley 52, second pulley 53, transmission belt 54, lead screw 55, lead screw nut 56;
[0059] Handling equipment 60;
[0060] Printing equipment 70: Printing table 71;
[0061] Battery string flipping mechanism 80. Detailed Implementation
[0062] To make the above-mentioned objectives, features and advantages of this application more apparent and understandable, the application will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0063] Back-contact solar cell strings have both positive and negative electrodes on the back side of the cells, with no electrode grid lines obstructing the front, unlike traditional solar cells which have one electrode on each side. Therefore, the solder ribbons in back-contact solar cell strings are staggered on the back of each cell. In the production of photovoltaic modules, after welding, back-contact solar cell strings typically need to be transported to the printing area for adhesive application. However, in some back-contact cell welding processes, the solder ribbons are laid on the lower surface of the cell assembly. Therefore, before sending the cell string to the printing equipment, it needs to be flipped over to facilitate adhesive application. This necessitates the design of a cell string flipping mechanism to flip the cell string before adhesive application.
[0064] Therefore, this application proposes a battery string flipping mechanism, please refer to [link to relevant documentation]. Figure 1 and Figure 5 As shown in the figure, a battery string flipping mechanism provided in this application includes a substrate 10, a first driving component 20, a rotating component 30, and a picking component 40, wherein: the fixed end of the first driving component 20 is mounted on the substrate 10, the driving end of the first driving component 20 is connected to the rotating component 30, the rotating component 30 is hinged to the substrate 10, the picking component 40 is disposed on the rotating component 30, and the picking component 40 is configured to pick up or release the battery string to be flipped; the first driving component 20 is configured to drive the rotating component 30 to rotate to a position where the suction end of the picking component 40 faces upward, so as to suction the back of each battery cell 11 of the battery string to be flipped; the first driving component 20 drives the rotating component 30 to rotate 180° so that the battery string picked up by the picking component 40 is flipped.
[0065] Specifically, the battery string includes several battery cells 11 and several solder strips arranged alternately on the back of each battery cell 11.
[0066] The battery string flipping mechanism proposed in this application first drives the rotating component 30 to rotate to a position where the adsorption end of the picking component 40 faces upward. Then, the picking component 40 picks up the back of each battery cell 11 of the battery string to be flipped. Then, the first driving component 20 drives the rotating component 30 to rotate 180°, thereby flipping the battery string picked up by the picking component 40 so that the side of the battery string with the solder strip faces upward, which facilitates the subsequent printing of adhesive on the battery string and improves the printing efficiency of the battery string.
[0067] In one embodiment, the rotating assembly 30 includes two rotating shafts 31, two rotating arms 32, and a support beam 33, wherein: the two rotating shafts 31 are spaced apart along a first direction and rotatably mounted on the base plate 10; the driving end of the first driving assembly 20 is connected to at least one rotating shaft 31, and the first driving assembly 20 is configured to drive the connected rotating shaft 31 to rotate; each rotating arm 32 corresponds to one rotating shaft 31, the first end of the two rotating arms 32 is fixedly connected to the corresponding rotating shaft 31, and the second end of the two rotating arms 32 is fixedly connected to both ends of the support beam 33 along the first direction; and the picking assembly 40 is mounted on the support beam 33 and extends along the first direction.
[0068] Specifically, two bearing seats 34 are spaced apart on the substrate 10, each bearing seat 34 corresponding to a rotating shaft 31, and the two ends of the rotating shaft 31 are rotatably mounted on the corresponding bearing seat 34.
[0069] By fixing the two ends of the two rotating arms 32 to the corresponding rotating shaft 31 and the two ends of the support beam 33 respectively, a stable and reliable support for the support beam 33 is achieved, providing a rotating assembly 30 with a robust structure and stable and reliable rotational action.
[0070] In one embodiment, the first drive assembly 20 includes a first motor 21 and a coupling 22, wherein: the fixed end of the first motor 21 is fixedly mounted on the base plate 10, and the rotating shaft of the first motor 21 is connected to one of the rotating shafts 31 through the coupling 22. The first motor 21 drives the connected rotating shaft 31 to rotate, thereby driving the two rotating arms 32 to rotate.
[0071] By cooperating with the first motor 21 and the coupling 22, one of the rotating shafts 31 is driven to rotate, which in turn drives the two rotating arms 32 to rotate. This provides a first drive assembly 20 with a simple structure and high driving efficiency. At the same time, the flexible characteristics of the coupling 22 absorb and mitigate vibration and impact during the driving process, improving the smoothness of the rotation process of the rotating assembly 30.
[0072] Please see Figure 1 and Figure 2 As shown, in one embodiment, the battery string flipping mechanism further includes a base 12 and a second drive component 50, wherein: the substrate 10 is movably mounted on the base 12, the fixed end of the second drive component 50 is mounted on the base 12, the drive end of the second drive component 50 is connected to the substrate 10, and the second drive component 50 is configured to drive the substrate 10 to move up and down; the first drive component 20 drives the rotating component 30 to rotate 180° so that after the battery string picked up by the pickup component 40 is flipped, the second drive component 50 drives the substrate 10 and the pickup component 40 to descend so as to release the flipped battery string onto the printing equipment.
[0073] Specifically, a first sliding guide pair is provided between the substrate 10 and the base 12. The first sliding guide pair includes a first guide rail and a first slider. The first guide rail is fixedly installed on the base 12 in the vertical direction, and the first slider is fixedly installed on the substrate 10 and slidably sleeved on the first guide rail to improve the stability of the lifting of the substrate 10.
[0074] Through the cooperation of the second drive component 50 and the base 12, the lifting and lowering of the picking component 40 is realized, thereby enabling the battery string flipping mechanism to quickly pick up the battery cell 11 and connect it to the subsequent printing equipment, thus improving the printing efficiency of the battery string.
[0075] In one embodiment, the second drive assembly 50 includes a second motor 51, a first pulley 52, a second pulley 53, a transmission belt 54, a lead screw 55, and a lead screw nut 56, wherein: the lead screw 55 is rotatable along its own axis and extended vertically on the base 12; the lead screw nut 56 is rotatably sleeved on the lead screw 55 and fixedly connected to the base plate 10; the fixed end of the second motor 51 is mounted on the base 12; the shaft of the second motor 51 is coaxially connected to the first pulley 52; the second pulley 53 is coaxially connected to the lead screw 55; and the transmission belt 54 is sleeved on the first pulley 52 and the second pulley 53; the second motor 51 is configured to drive the first pulley 52 to rotate, thereby driving the second pulley 53 to rotate via the transmission belt 54, and further driving the lead screw 55 to rotate along its own axis, thereby driving the base plate 10 to reciprocate vertically via the lead screw nut 56.
[0076] Specifically, the first pulley 52 and the second pulley 53 are synchronous pulleys, and the transmission belt 54 is a synchronous belt.
[0077] The second motor 51 drives the first pulley 52 to rotate, which in turn drives the second pulley 53 to rotate via the transmission belt 54. The second pulley 53 drives the lead screw 55 to rotate, and the lead screw 55 and lead screw nut 56 work together to lift the base plate 10, thereby lifting the pickup assembly 40. This provides a second drive assembly 50 with a compact structure, high drive efficiency and high drive precision.
[0078] Please see Figure 1 , Figures 3-5 As shown, in one embodiment, the pickup assembly 40 includes a plurality of adsorption elements 41, which are spaced apart on the support beam 33 along a first direction. Each adsorption element 41 is configured to adsorb or release a battery cell 11.
[0079] Specifically, each set of adsorption components 41 includes a support base 410 and several suction cups 411. The support base 410 is fixedly installed on the support beam 411, and the support base 410 is along the second direction ( Figure 1 Extending in the Y direction, several suction cups 411 are spaced apart on the support base 410 along the second direction to ensure the stability of the battery string adsorption.
[0080] Specifically, each set of adsorption components 41 includes four suction cups 411.
[0081] By setting up several sets of adsorption elements 41, a pickup component 40 is provided that uses adsorption to pick up the battery cell 11. This component is not only simple in structure and easy to implement, but also uses adsorption to pick up the battery cell 11. The adsorption element 41 and the battery cell 11 are flexibly connected. When the battery cell 11 is leveled, the adsorption element 41 can adapt to the deformation of the battery cell 11, avoiding damage to the battery cell 11 during the shaping process.
[0082] In one embodiment, the pickup component 40 further includes a third driving component 42 and several sets of limiting components 43, each set of limiting components 43 corresponding to a set of adsorption members 41, wherein: the adsorption members 41 are movably mounted on the support beam 33, the third driving component 42 is mounted on the support beam 33, the driving end of the third driving component 42 is connected to several sets of adsorption members 41, each set of adsorption members 41 is configured to adsorb the middle part of the battery cell 11, and the third driving component 42 is configured to drive several sets of adsorption members 41 to move up and down synchronously; the limiting component 43 includes a first limiting member 430 and a second limiting member 431, the first limiting member 430 and the second limiting member 431... The component 431 is fixed on the support beam 33. The first limiting component 430 and the second limiting component 431 are respectively arranged on both sides of the corresponding set of adsorption components 41. The limiting surfaces 432 of the first limiting component 430 and the second limiting component 431 are at the same height. The third driving component 42 drives the several sets of adsorption components 41 to attract several battery cells 11, so that the two sides of the battery cells 11 abut against the limiting surfaces 432 of the first limiting component 430 and the second limiting component 431. The third driving component 42 drives the several sets of adsorption components 41 to move closer to the support beam 33, so that the middle part of the battery cells 11 attracted by the adsorption component 41 moves toward the support beam 33.
[0083] By setting a limiting component 43 on the picking mechanism, after the adsorption member 41 adsorbs the middle part of the corresponding battery cell 11, the third driving component 42 drives the adsorption member 41 and the adsorbed battery cell 11 to rise. During the rising process of the battery cell 11, the two ends of the battery cell 11 in the first direction abut against the limiting surfaces 432 of the first limiting member 430 and the second limiting member 431. The adsorption member 41 drives the battery cell 11 to continue to move upward, so that the middle part of the adsorbed battery cell 11 moves upward, and the battery cell 11 is leveled, thereby ensuring the uniformity of subsequent printing and improving the processing quality of the battery string. At the same time, the limiting component 43 is integrated on the picking component 40. During the process of picking up the battery string and transferring it to the printing equipment, the picking component 40 levels the picked battery string, eliminating the need to set up a separate leveling station, simplifying the process flow, improving production efficiency, and meeting the requirements of fast-paced processing.
[0084] In one embodiment, the third driving assembly 42 includes a third driving member 420, a sliding member 421, and at least one transmission assembly 422, wherein: the fixed end of the third driving member 420 is mounted on the support beam 33, the sliding member 421 is slidably mounted on the support beam 33 along a first direction, the driving end of the third driving member 420 is connected to the sliding member 421, and the third driving member 420 is configured to drive the sliding member 421 to slide along the first direction; the first end of the transmission assembly 422 is connected to the sliding member 421, the second end of the transmission assembly 422 is connected to a plurality of adsorption members 41, and the transmission assembly 422 is configured to drive each adsorption member 41 to rise and fall synchronously while the sliding member 421 reciprocates along the first direction.
[0085] Specifically, the third drive assembly 42 includes two sets of transmission assemblies 422. The first set of transmission assemblies 422 is located on the first side of the support beam 33 extending along the first direction, and the second set of transmission assemblies 422 is located on the second side of the support beam 33 extending along the first direction, which improves the stability of the lifting and lowering of the adsorption component 41.
[0086] Specifically, a second sliding guide pair is provided between the slider 421 and the support beam 33. The second sliding guide pair includes a second guide rail and a second slider. The second guide rail is fixedly installed on the support beam 33 along the first direction, and the second slider is fixedly installed on the slider 421 and slidably sleeved on the second guide rail to ensure the smoothness of the slider 421 reciprocating along the first direction on the support beam 33.
[0087] The third driving component 420 drives the sliding component 421 to slide back and forth along the first direction, and then drives each adsorption component 41 to rise and fall synchronously through the transmission component 422. This achieves the synchronous rising and falling of all adsorption components 41 by using one driving component, and provides a third driving component 42 with a simple structure, compact layout and reasonable design.
[0088] In one embodiment, the transmission assembly 422 includes a plurality of inclined track grooves 4220 and a plurality of lifting rods 4221, each lifting rod 4221 corresponding to a set of adsorption members 41, wherein: the plurality of inclined track grooves 4220 are spaced apart on the sliding member 421 along a first direction, each track groove 4220 corresponds to one lifting rod 4221, and the first end of the lifting rod 4221 is provided with a limiting wheel 4222, the limiting wheel 4222 fitting into the corresponding track groove 4220. In the middle, the second end of the lifting rod 4221 is fixedly connected to the adsorption member 41; when the limiting wheel 4222 is located in the track groove 4220 away from the support beam 33, the adsorption end of the adsorption member 41 is flush with the limiting surface 432 of the first limiting member 430 and the second limiting member 431; when the limiting wheel 4222 is located in the track groove 4220 close to the support beam 33, there is a drop between the adsorption end of the adsorption member 41 and the limiting surface 432 of the first limiting member 430 and the second limiting member 431.
[0089] Specifically, the transmission assembly 422 also includes several guide sleeves 4223, each guide sleeve 4223 corresponding to a lifting rod 4221. The guide sleeves 4223 are fixed on the support beam 33, and the lifting rods 4221 are fitted into the corresponding guide sleeves 4223 in a height-adjustable manner. Through the cooperation of the guide sleeves 4223 and the lifting rods 4221, the stability of the lifting of the adsorption component 41 is further improved.
[0090] Specifically, the slider 421 is provided with a plurality of track plates 4224 at intervals along the first direction, and each track plate 4224 is provided with a track groove 4220; or, the slider 421 is provided with a single track plate 4224 extending along the first horizontal direction, and a plurality of track grooves 4220 are provided at intervals along the first direction on the same track plate 4224.
[0091] By setting a plurality of inclined track grooves 4220 at intervals along the first direction on the slider 421, and inserting the limiting wheel 4222 connected to the second end of the lifting rod 4221 into the track grooves 4220, the track grooves 4220 slide horizontally with the slider 421, while driving the limiting wheel 4222 to move synchronously within the track grooves 4220, thereby synchronously driving the lifting rod 4221 to rise and fall, so as to realize the synchronous rising and falling of the adsorption member 41, providing a transmission component 422 with precise guidance control, stable and reliable operation and long service life.
[0092] In one embodiment, the battery string flipping mechanism further includes an air blowing device and at least one air blowing pipe 330. The air blowing device is connected to the air blowing pipe 330 and is configured to supply gas into the air blowing pipe 330. The air blowing pipe 330 is fixedly mounted on the support beam 33 and extends along a first direction. The air blowing pipe 330 has a plurality of air blowing holes arranged at intervals along the first direction, and the air blowing holes are positioned toward the battery cell 11 held by the pickup assembly 40.
[0093] Specifically, an air blowing pipe 330 is provided on both sides of the support beam 33 along the first direction.
[0094] By setting up the air blowing assembly, rapid cooling of the battery cell 11 is achieved during leveling, thereby fixing the shape of the battery cell 11 and reducing the probability of deformation of the battery cell 11 after leveling. At the same time, by setting up the air blowing pipe 330 and the air blowing device, air is blown onto the battery cell 11 picked up by each picking assembly 40 through multiple air blowing holes on the air blowing pipe 330, providing an air blowing assembly with a simple structure and good cooling effect.
[0095] Please see Figure 1 , Figure 6 and Figure 7 As shown, the general working process of the battery string flipping mechanism proposed in this embodiment when applied to the printing equipment 70 is as follows:
[0096] S1, the conveying mechanism 60 picks up the battery string that has been welded on the transmission platform 61 of the welding equipment;
[0097] S2, the first driving component 20 drives the rotating component 30 to rotate to the position where the adsorption end of the picking component 40 faces upward, so that the picking component 40 can pick up the back of each battery cell 11 of the battery string on the transport mechanism 60.
[0098] S3, the first driving component 20 drives the rotating component 30 to rotate 180° so that the battery string picked up by the picking component 40 is flipped over;
[0099] S4, the picking component 40 places the flipped battery string on the printing table 71 of the printing equipment 70;
[0100] S5, the printing table 71 of the printing equipment 70 moves the received flipped battery string to the printing mechanism of the printing equipment 70 for printing.
[0101] The battery string flipping mechanism proposed in this embodiment has the following advantages:
[0102] 1) The battery string picked up by the pickup component 40 is flipped so that the side of the battery string with the solder strip is facing up, which facilitates the subsequent printing of adhesive on the battery string and improves the printing efficiency of the battery string.
[0103] 2) The rotating component 30 has a robust overall structure and operates stably and reliably.
[0104] 3) It enables online leveling of the held battery strings, thereby ensuring the uniformity of subsequent adhesive printing and improving the processing quality of the battery strings;
[0105] 4) The transmission component 422 enables simultaneous leveling of all the battery cells 11 of the adsorbed battery string, resulting in high leveling efficiency.
[0106] 5) The solar cell 11 is rapidly cooled while being leveled, which fixes the shape of the solar cell 11 and reduces the probability of deformation of the solar cell 11 after leveling.
[0107] The above embodiments merely illustrate the basic principles and characteristics of this application. This application is not limited to the above examples. Various changes and modifications can be made to this application without departing from the spirit and scope thereof, and all such changes and modifications fall within the scope of this application as claimed. The scope of protection of this application is defined by the appended claims and their equivalents.
Claims
1. A battery string flipping mechanism, characterized by, The battery string flipping mechanism includes a base plate, a first driving assembly, a rotating assembly, and a picking assembly, wherein: The fixed end of the first driving component is mounted on the substrate, the driving end of the first driving component is connected to the rotating component, the rotating component is hinged on the substrate, the picking component is disposed on the rotating component, and the picking component is configured to pick up or release the battery string to be flipped. The first driving component is configured to drive the rotating component to rotate to a position where the adsorption end of the picking component is facing upward, so as to pick up the back of each battery cell of the battery string to be flipped through the picking component; The first driving component drives the rotating component to rotate 180° so that the battery string picked up by the picking component is flipped over.
2. The battery string flipping mechanism according to claim 1, characterized in that, The rotating assembly includes two rotating shafts, two rotating arms, and a support beam, wherein: The two rotating shafts are spaced apart along a first direction and rotatably mounted on the substrate. The driving end of the first driving component is connected to at least one of the rotating shafts, and the first driving component is configured to drive the connected rotating shaft to rotate. Each of the rotating arms corresponds to one of the rotating shafts. The first ends of the two rotating arms are respectively fixedly connected to the corresponding rotating shafts, and the second ends of the two rotating arms are respectively fixedly connected to the two ends of the support beam along the first direction. The pickup assembly is mounted on the support beam and extends along the first direction.
3. The battery string flipping mechanism of claim 2, wherein, The first drive assembly includes a first motor and a coupling, wherein: The fixed end of the first motor is fixedly mounted on the base plate. The rotating shaft of the first motor is connected to one of the rotating shafts via a coupling. The first motor drives the connected rotating shaft to rotate, thereby driving the two rotating arms to rotate.
4. The battery string flipping mechanism according to claim 2, characterized in that, The battery string flipping mechanism also includes a base and a second drive assembly, wherein: The substrate is vertically mounted on the base, the fixed end of the second drive component is mounted on the base, the drive end of the second drive component is connected to the substrate, and the second drive component is configured to drive the substrate to move up and down. The first driving component drives the rotating component to rotate 180° so that the battery string picked up by the picking component is flipped over. Then, the second driving component drives the substrate and the picking component to descend so as to release the flipped battery string onto the printing equipment.
5. The battery string flipping mechanism of claim 4, wherein, The second drive assembly includes a second motor, a first pulley, a second pulley, a transmission belt, a lead screw, and a lead screw nut, wherein: The lead screw is rotatable along its own axis and extends vertically on the base, and the lead screw nut is rotatably sleeved on the lead screw and fixedly connected to the base plate. The fixed end of the second motor is mounted on the base, the rotating shaft of the second motor is coaxially connected to the first pulley, the second pulley is coaxially connected to the lead screw, and the transmission belt is sleeved on the first pulley and the second pulley; The second motor is configured to drive the first pulley to rotate, thereby driving the second pulley to rotate via the transmission belt, which in turn drives the lead screw to rotate along its own axis, thereby driving the base plate to reciprocate along the vertical direction via the lead screw nut.
6. The battery string flipping mechanism of claim 2, wherein, The pickup assembly includes several sets of adsorption elements, which are spaced apart on the support beam along the first direction. Each set of adsorption elements is configured to adsorb or release one of the battery cells.
7. The battery string flipping mechanism of claim 6, wherein, The pickup component further includes a third driving component and several sets of limiting components, each set of limiting components corresponding to a set of adsorption elements, wherein: The adsorption element is vertically mounted on the support beam, the third drive assembly is mounted on the support beam, the drive end of the third drive assembly is connected to the plurality of adsorption elements, each group of adsorption elements is configured to hold the middle part of the battery cell, and the third drive assembly is configured to drive the plurality of adsorption elements to move up and down synchronously. The limiting component includes a first limiting member and a second limiting member. The first limiting member and the second limiting member are fixed on the support beam. The first limiting member and the second limiting member are respectively disposed on both sides of a corresponding set of adsorption members. The limiting surfaces of the first limiting member and the second limiting member are at the same height. The third driving component drives the plurality of adsorption elements to hold the plurality of battery cells, so that the two sides of the battery cells abut against the limiting surfaces of the first limiting element and the second limiting element. The third driving component drives the plurality of adsorption elements to move closer to the support beam, so that the middle part of the battery cell held by the adsorption elements moves toward the support beam.
8. The battery string flipping mechanism according to claim 7, characterized in that, The third drive assembly includes a third drive member, a sliding member, and at least one transmission assembly, wherein: The fixed end of the third driving member is mounted on the support beam, and the sliding member is slidably mounted on the support beam along the first direction. The driving end of the third driving member is connected to the sliding member, and the third driving member is configured to drive the sliding member to slide along the first direction. The first end of the transmission assembly is connected to the sliding member, and the second end of the transmission assembly is connected to several sets of adsorption members. The transmission assembly is configured to drive each adsorption member to rise and fall synchronously while the sliding member slides back and forth along the first direction.
9. The battery string flipping mechanism of claim 8, wherein, The transmission assembly includes several inclined track grooves and several lifting rods, each lifting rod corresponding to a set of adsorption elements, wherein: The plurality of inclined track grooves are spaced apart on the sliding member along the first direction, each track groove corresponds to a lifting rod, the first end of the lifting rod is provided with a limiting wheel, the limiting wheel is inserted into the corresponding track groove, and the second end of the lifting rod is fixedly connected to the adsorption member; When the limiting wheel is located at one end of the track groove away from the support beam, the adsorption end of the adsorption member is flush with the limiting surfaces of the first limiting member and the second limiting member; when the limiting wheel is located at one end of the track groove close to the support beam, there is a drop between the adsorption end of the adsorption member and the limiting surfaces of the first limiting member and the second limiting member.
10. A battery string flipping mechanism according to any one of claims 2-9, characterized in that, The battery string flipping mechanism also includes an air blowing device and at least one air blowing pipe, the air blowing device being connected to the air blowing pipe, and the air blowing device being configured to supply gas into the air blowing pipe. The blowing pipe is fixedly installed on the support beam and extends along the first direction, and a plurality of blowing holes are arranged on the blowing pipe along the first direction and are arranged towards the battery piece sucked by the picking assembly.