Mixing device for stone polishing grinding block production

By controlling the thickness of the grinding blocks using a die-casting machine and a hydraulic press, and combining it with an extrusion and mixing device, the problem of poor thickness control in traditional equipment has been solved, achieving high efficiency, energy saving, and uniform mixing in grinding block production.

CN224142055UActive Publication Date: 2026-04-21CHANGZHOU HENGYOU TOOLS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHANGZHOU HENGYOU TOOLS CO LTD
Filing Date
2025-03-31
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

Traditional mixing equipment fails to effectively control the thickness of stone polishing blocks during production, resulting in excessively large materials. After the adhesive solidifies, it needs to be polished and consumed, affecting energy efficiency.

Method used

By using a die-casting machine and a hydraulic press, the thickness of the grinding block is controlled by the lifting of the die-casting machine, and the design of the extrusion plate and stirring rod is combined to achieve the initial die-casting and uniform mixing of the grinding block material.

Benefits of technology

Effective control of grinding block thickness avoids material waste, improves production efficiency, and ensures consistent polishing results and energy efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of mixing devices, and discloses a mixing device for stone polishing grinding block production. According to the device, a material storage shell is welded to the upper surface of the working plate, a telescopic motor is fixedly connected to the outer surface of one side of the material storage shell, a feeding port is welded to the upper surface of the side, close to the telescopic motor, of the material storage shell, and hydraulic machines are fixedly connected to the positions, on the upper surfaces of the peripheries of the material storage shell, of the working plate; the outer surface of the output end of the hydraulic machine is fixedly connected with a die-casting machine, polishing grinding block materials are placed in a space formed by the working plate, the die-casting machine and the storage shell through the working plate, the die-casting machine is lifted, the telescopic motor stretches forwards, the materials reach the position below the die-casting machine, the materials are pressed downwards through the die-casting machine to be subjected to thickness die-casting, the hydraulic machine ascends and descends to drive the die-casting machine, and the polishing grinding block materials are placed in the space. And the pressing distance of the die casting machine is fixed, so that preliminary operation of the production thickness of the polishing grinding block is facilitated, and the situation that the bonding agent is solidified after being mixed due to the too large polishing grinding block material and energy conservation is not facilitated is avoided.
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Description

Technical Field

[0001] This application belongs to the field of mixing device technology, specifically a mixing device for producing stone polishing grinding blocks. Background Technology

[0002] A mixing unit for producing stone polishing blocks is a device used to uniformly mix the raw materials required for stone polishing blocks. This unit typically includes multiple mixing chambers and agitators. Through efficient material mixing, it ensures the uniform distribution of various components (such as abrasives, binders, and other auxiliary materials), thereby guaranteeing consistent quality and performance of the produced polishing blocks. The mixing unit is designed with ease of operation and safety in mind. Simultaneously, by precisely controlling parameters such as stirring time, speed, and temperature during the mixing process, it optimizes the material ratio and flowability, ensuring the polishing blocks achieve optimal results in subsequent molding and processing.

[0003] The thickness of stone polishing blocks typically varies depending on the polishing requirements, thus necessitating the selection of appropriate blocks based on the specific application scenario. During production, stone polishing blocks often utilize hard materials such as quartz, which possess high wear resistance and hardness, effectively enhancing the lifespan and polishing effect of the blocks. However, using larger particles in the blocks is detrimental to the production of thinner polishing blocks. Larger particles can lead to uneven surface finishes, affecting the polishing effect, and can also cause cracks, breakage, or unevenness in thin blocks during manufacturing. Therefore, when selecting materials and designing the thickness of the blocks, factors such as particle size, the required polishing fineness, and the necessary strength must be comprehensively considered to ensure the stability of the polishing effect and the overall quality of the product. Appropriately adjusting the thickness and particle size of the blocks according to different polishing needs is key to achieving efficient production and ideal results.

[0004] However, traditional mixing devices lack preliminary die casting. If the polishing abrasive blocks are too large, the resulting thick abrasive blocks after the binder has solidified will be unusable and can only be consumed through grinding, which is detrimental to energy conservation. Utility Model Content

[0005] The purpose of this application is to provide a mixing device for producing stone polishing blocks in order to solve the problems mentioned above.

[0006] The technical solution adopted in this application is as follows: A mixing device for producing stone polishing grinding blocks includes a working plate, a storage shell welded to the upper surface of the working plate, a telescopic motor fixedly connected to one outer surface of the storage shell, a feed port welded to the upper surface of the storage shell near the telescopic motor, a hydraulic press fixedly connected to the upper surface of the working plate around the storage shell, and a die-casting machine fixedly connected to the outer surface of the output end of the hydraulic press.

[0007] By adopting the above technical solution, the polishing abrasive block material is placed in the space consisting of the working plate, the die-casting machine, and the storage shell. The die-casting machine is raised, the telescopic motor extends forward, and the material reaches the bottom of the die-casting machine. The die-casting machine presses down to perform thickness die-casting. The hydraulic press drives the die-casting machine to lift and lower, and the pressing distance of the die-casting machine is fixed. This facilitates the initial operation of producing polishing abrasive blocks of varying thicknesses, avoiding the situation where the polishing abrasive block material is too large, causing the binder to solidify after mixing, which would only be consumed by grinding and is not conducive to energy saving.

[0008] In a preferred embodiment, a support column is welded to the outer surface of the working plate, and a first motor is fixedly connected to the upper surface of the support column.

[0009] By adopting the above technical solution, the support column can easily support the first motor, and the rotation of the first motor provides power to the extrusion disc, thereby reciprocating the force on the extrusion rod.

[0010] In a preferred embodiment, an extrusion disc is fixedly connected to the outer surface of the output end of the first motor, and the outer surfaces of the extrusion discs are staggered and welded together.

[0011] By adopting the above technical solution, the misalignment of the extrusion discs allows the extrusion rods of different layers to be extruded inward, which facilitates the stepping and pushing of materials and makes it easy to control the production capacity of materials.

[0012] In a preferred embodiment, a guide box is welded to the outer surface of the working plate near the die-casting machine, and an extrusion rod is provided on the upper surface of the guide box.

[0013] By adopting the above technical solution, the material is gradually guided by the telescopic motor to the inner surface of the guide box, and the extrusion rod is connected to the two sides of the guide box by deformation springs and is subjected to force outward.

[0014] In a preferred embodiment, a mixing barrel is welded to the outer surface of the guide box on the side away from the working plate, and an extended outer shell is welded to the upper surface of the mixing barrel.

[0015] By adopting the above technical solution, the material is shoveled into the next feed box and then into the mixing tank, and the extended outer shell prevents the material from being squeezed and falling outside the equipment.

[0016] In a preferred embodiment, a second motor is provided on the outer surface of the mixing tank, and a stirring rod is welded to the outer surface of the output end of the extended housing.

[0017] By adopting the above technical solution, the second motor rotates to drive the stirring rod to rotate, and the stirring rod stirs the material from both sides to the middle. The material is mixed by rolling against each other, avoiding the mixing on the surface of the equipment and thus avoiding a reduction in durability.

[0018] In a preferred embodiment, a discharge box is fixedly connected to the upper surface of the extended housing, and a one-way valve is provided on the side surface of the discharge box corresponding to the side surface of the extended housing.

[0019] By adopting the above technical solution, the discharge box facilitates the storage of liquid materials, and the one-way valve adopts one-way movement to ensure stable material output.

[0020] In a preferred embodiment, an air pump rod is provided on the outer surface of the discharge box, and a push block is welded to the outer surface of the extrusion plate corresponding to the air pump rod.

[0021] By adopting the above technical solution, the push block drives the air pump rod to draw in air and liquid materials, such as adhesives, from inside the discharge box. The air pump rod then uses magnetic force to squeeze the material out of the discharge box.

[0022] In summary, due to the adoption of the above technical solution, the beneficial effects of this application are:

[0023] In this application, the polishing abrasive block material is placed in a space consisting of the working plate, a die-casting machine, and a storage shell. The die-casting machine is raised, and the telescopic motor extends forward, allowing the material to reach the bottom of the die-casting machine. The material is then pressed down by the die-casting machine to achieve the desired thickness. The hydraulic press drives the die-casting machine, and the pressing distance of the die-casting machine is fixed. This facilitates the initial production of polishing abrasive blocks of varying thicknesses, preventing the abrasive block material from becoming too large and causing the binder to solidify after mixing, which would only result in waste during grinding and is not energy-efficient. Attached Figure Description

[0024] Figure 1 This is a side view of the device in this application;

[0025] Figure 2 This is a top view of the equipment outline in this application;

[0026] Figure 3 This is a schematic diagram of the front view of the equipment in this application;

[0027] Figure 4 This is a schematic diagram of the die-casting structure of the equipment in this application.

[0028] The markings in the diagram are: 1. Working plate; 2. Die-casting machine; 3. Telescopic motor; 4. Feed inlet; 5. Storage shell; 6. Support column; 7. First motor; 8. Extrusion plate; 9. Guide box; 10. Extrusion rod; 11. Mixing tank; 12. Extension shell; 13. Second motor; 14. Stirring rod; 15. Discharge box; 16. Check valve; 17. Air pump rod; 18. Push block; 19. Hydraulic press. Detailed Implementation

[0029] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions in the embodiments of this application will be clearly and completely described below in conjunction with the embodiments of this application. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0030] Example:

[0031] Reference Figure 1-4 A mixing device for producing stone polishing grinding blocks includes a working plate 1, a storage shell 5 welded to the upper surface of the working plate 1, a telescopic motor 3 fixedly connected to one side of the outer surface of the storage shell 5, a feed inlet 4 welded to the upper surface of the storage shell 5 near the telescopic motor 3, a hydraulic press 19 fixedly connected to the upper surface of the working plate 1 around the storage shell 5, and a die-casting machine 2 fixedly connected to the outer surface of the output end of the hydraulic press 19.

[0032] The polishing abrasive material is placed in the space consisting of the working plate 1, the die-casting machine 2, and the storage shell 5 through the working plate 1. The die-casting machine 2 is raised, and the telescopic motor 3 extends forward. The material reaches the bottom of the die-casting machine 2 and is pressed down by the die-casting machine 2 to perform thickness die-casting. The lifting and lowering of the die-casting machine 2 is driven by the hydraulic press 19. The pressing distance of the die-casting machine 2 is fixed, which facilitates the initial operation of producing polishing abrasive blocks of varying thicknesses. This avoids the polishing abrasive material being too large, causing the binder to solidify after mixing, which would only be consumed by grinding and is not conducive to energy saving.

[0033] Reference Figure 1-4 The outer surface of the working plate 1 is welded with a support column 6, and the upper surface of the support column 6 is fixedly connected with a first motor 7.

[0034] The support column 6 provides convenient support for the first motor 7. The rotation of the first motor 7 provides power to the extrusion disc 8, which in turn can reciprocate to exert force on the extrusion rod 10.

[0035] Reference Figure 1-4 The outer surface of the output end of the first motor 7 is fixedly connected to an extrusion disc 8, and the outer surfaces of the extrusion discs 8 are staggered and welded together.

[0036] The misalignment of the extrusion disc 8 allows the extrusion rods 10 of different layers to be extruded inward, facilitating the material step-by-step propulsion and making it easy to control the material production capacity.

[0037] Reference Figure 1-4 The outer surface of the working plate 1 near the die-casting machine 2 is welded with a guide box 9, and the upper surface of the guide box 9 is provided with an extrusion rod 10.

[0038] The material is gradually guided by the telescopic motor 3 to the inner surface of the guide box 9. The extrusion rod 10 is connected to both sides of the guide box 9 by deformation springs and is subjected to force outward.

[0039] Reference Figure 1-4 A mixing tank 11 is welded to the outer surface of the guide box 9 on the side away from the working plate 1, and an extended outer shell 12 is welded to the upper surface of the mixing tank 11.

[0040] The material is shoveled into the next feed box 9 and then into the mixing tank 11, and the extended outer shell 12 prevents the material from being squeezed and falling outside the equipment.

[0041] Reference Figure 1-4 A second motor 13 is provided on the outer surface of the mixing tank 11, and a stirring rod 14 is welded to the outer surface of the output end of the extended shell 12.

[0042] The second motor 13 rotates, driving the stirring rod 14 to rotate. The stirring rod 14 stirs the material from both sides to the middle. The material is mixed by rolling against each other, avoiding mixing on the surface of the equipment and reducing its durability.

[0043] Reference Figure 1-4 A discharge box 15 is fixedly connected to the upper surface of the extended housing 12, and a one-way valve 16 is provided on the side surface of the discharge box 15 corresponding to the side surface of the extended housing 12.

[0044] The discharge box 15 facilitates the storage of liquid materials, and the one-way valve 16 adopts one-way movement to ensure stable material output.

[0045] Reference Figure 1-4 The outer surface of the discharge box 15 is provided with an air pump rod 17, and the extrusion plate 8 is welded with a push block 18 on the outer surface of the side corresponding to the air pump rod 17.

[0046] The pusher block 18 drives the air pump rod 17 to draw in air and liquid materials, such as adhesives, from the discharge box 15. The air pump rod 17 then uses magnetic force to squeeze the material out of the discharge box 15.

[0047] The implementation principle of a mixing device for producing stone polishing blocks according to an embodiment of this application is as follows:

[0048] In use, the polishing abrasive block material is placed in the space consisting of the working plate 1, the die-casting machine 2, and the storage shell 5 via the working plate 1. The die-casting machine 2 is raised, and the telescopic motor 3 extends forward, allowing the material to reach below the die-casting machine 2. The die-casting machine 2 then presses down to achieve the desired thickness. The lifting and lowering of the hydraulic press 19 drives the die-casting machine 2, and the downward pressing distance of the die-casting machine 2 is fixed, thus completing the corresponding adjustment. The material is gradually guided by the telescopic motor 3 to the inner surface of the guide box 9. The extrusion rod 10 is connected to both sides of the guide box 9 by deformation springs and is subjected to force outward. The rotation of the first motor 7... The rotating extrusion plate 8 is pushed out of position, which in turn causes the extrusion rod 10 to retract towards the center, shoveling the material into the next guide box 9 and then into the mixing tank 11. During this process, the pushing block 18 drives the air pump rod 17 to draw in air and liquid materials, such as adhesives, from the discharge box 15. The air pump rod 17 then magnetically extrudes the material from the discharge box 15 and discharges it through the one-way valve 16. The second motor 13 rotates, driving the stirring rod 14 to rotate. The stirring rod 14 stirs the material from both sides towards the center. The material is mixed by rolling against each other, avoiding surface mixing that could reduce the durability of the equipment.

[0049] The above embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this application.

Claims

1. A mixing device for stone polishing abrasive block production, comprising a workboard (1), characterized in that: The upper surface of the working plate (1) is welded with a storage shell (5), and a telescopic motor (3) is fixedly connected to one side of the outer surface of the storage shell (5). A feed port (4) is welded to the upper surface of the storage shell (5) near the telescopic motor (3). A hydraulic press (19) is fixedly connected to the upper surface of the working plate (1) around the storage shell (5). A die-casting machine (2) is fixedly connected to the outer surface of the output end of the hydraulic press (19).

2. A mixing device for producing stone polishing abrasive blocks according to claim 1, characterized in that: The working plate (1) has a support column (6) welded to its outer surface, and a first motor (7) is fixedly connected to the upper surface of the support column (6).

3. A mixing device for producing stone polishing abrasive blocks as claimed in claim 2, characterized in that: The outer surface of the output end of the first motor (7) is fixedly connected to an extrusion plate (8), and the outer surfaces of the extrusion plates (8) are staggered and welded together.

4. A mixing device for producing stone polishing abrasive blocks as claimed in claim 3, characterized in that: The working plate (1) has a guide box (9) welded on the outer surface of the side near the die casting machine (2), and an extrusion rod (10) is provided on the upper surface of the guide box (9).

5. A mixing device for the production of stone polishing abrasives as claimed in claim 4, characterized in that: The material guide box (9) has a mixing bucket (11) welded to the outer surface of the side away from the working plate (1), and an extended outer shell (12) welded to the upper surface of the mixing bucket (11).

6. A mixing device for the production of stone polishing abrasives as claimed in claim 5, characterized in that: The mixing tank (11) is equipped with a second motor (13) on its outer surface, and the output end of the extended shell (12) is welded with a stirring rod (14).

7. A mixing device for producing stone polishing abrasive blocks as claimed in claim 5, characterized in that: The upper surface of the extended outer shell (12) is fixedly connected to a discharge box (15), and a one-way valve (16) is provided on the side surface of the discharge box (15) corresponding to the side surface of the extended outer shell (12).

8. A mixing device for the production of stone polishing abrasives as claimed in claim 7, characterized in that: The outer surface of the discharge box (15) is provided with an air pump rod (17), and the outer surface of the extrusion plate (8) corresponding to the air pump rod (17) is welded with a push block (18).