High-speed dispersing device for PVC weld joint sealant production

By setting a lifting cylinder and scraper at the edge of the dispersion tank, combined with a spiral auger and transmission gear system, the problem of PVC weld sealant adhering to the inner wall of the dispersion tank is solved, achieving uniform dispersion and efficient mixing of the sealant.

CN224142097UActive Publication Date: 2026-04-21ANHUI JICHUAN TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ANHUI JICHUAN TECH CO LTD
Filing Date
2025-05-19
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

Existing PVC weld sealant production equipment has high viscosity and poor fluidity, which causes the sealant to easily stick to the inner wall of the dispersion tank and is difficult to disperse completely.

Method used

A high-speed dispersion device was designed. By setting a lifting cylinder and scraper at the inner edge of the dispersion tank, combined with a spiral auger and transmission gear system, the sealant is scraped off the edge and transported to the middle for dispersion and stirring, ensuring that the sealant is evenly dispersed.

Benefits of technology

This method achieves more uniform mixing of the sealant, improves dispersion efficiency, avoids the sealant adhering to the inner wall of the dispersion tank, and ensures the dispersion effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-speed dispersing device for PVC (polyvinyl chloride) weld joint sealant production, which comprises a base, a dispersing tank mounted above the base, a tank cover mounted above the dispersing tank, a connecting pipe mounted above the tank cover, a lifting plate mounted above the connecting pipe, a dispersing motor mounted above the lifting plate, and a driving motor mounted above the dispersing motor. A transmission rod is mounted at the output end of the dispersing motor, a second transmission gear and a first fluted disc are mounted on the outer surface of the transmission rod, a mounting groove is formed in the tank cover, a connecting bearing is mounted on the inner wall of the mounting groove, and a rotating disc is mounted in the connecting bearing; and material lifting cylinders are fixedly mounted on the two sides of the lower portion of the rotating disc. According to the high-speed dispersing device for production of the PVC weld joint sealant, the lifting barrel is arranged on the inner edge of the dispersing tank, and the sealant on the edge of the dispersing tank is scraped off and conveyed to the middle of the dispersing tank to be dispersed and stirred, so that the sealant is stirred more uniformly.
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Description

Technical Field

[0001] This utility model relates to the field of PVC weld sealant production technology, specifically a high-speed dispersion device for PVC weld sealant production. Background Technology

[0002] PVC weld sealant is a paste-like sealant composed of polyvinyl chloride paste resin, plasticizer, filler, pigment, etc. It is polymerized by emulsion or micro-suspension methods and has excellent thixotropic properties and adhesive strength. After heating and plasticizing, it can form an elastomer, exhibiting excellent wear resistance, flexural resistance, and chemical resistance. The dispersion device plays a core role in the production of PVC weld sealant. It achieves efficient shearing and uniform mixing of materials through a multi-stage stirring structure, and precisely regulates the reaction temperature with a jacketed temperature control system to ensure that the PVC resin and filler are fully dispersed and there is no local overheating degradation.

[0003] Chinese Patent Publication No. CN217140092U discloses a sealant dispersion device, including a dispersion tank and a central dispersion shaft disposed within the dispersion tank. The central dispersion shaft is connected to at least three vertically arranged posts near the inner wall of the dispersion tank. Each post is equipped with a scraper, and the height of the scraper on each post decreases sequentially from the highest point of material dispersion to the bottom of the dispersion tank. The central dispersion shaft has at least two layers of dispersion plates. The dispersion tank is equipped with a driving device connected to the central dispersion shaft. The sealant dispersion device of this invention has the advantages of thoroughly scraping the side walls of the dispersion tank and achieving good sealant uniformity.

[0004] Because PVC weld sealant has a certain degree of viscosity and poor flowability, it easily sticks to the inner wall of the dispersion tank. Existing dispersion devices use scrapers to scrape the PVC weld sealant off, but even so, the PVC weld sealant at the edges is difficult to flow to the middle stage of the dispersion device to improve dispersion. Therefore, we propose a high-speed dispersion device for the production of PVC weld sealant. Utility Model Content

[0005] The purpose of this invention is to provide a high-speed dispersion device for the production of PVC weld sealant, in order to solve the problem mentioned in the background art that, due to the certain viscosity and poor flowability of PVC weld sealant, it is easy to stick to the inner wall of the dispersion tank. Existing dispersion devices use scrapers to scrape the PVC weld sealant off, but even so, the PVC weld sealant at the edges is difficult to flow to the middle of the dispersion device to improve dispersion.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a high-speed dispersion device for producing PVC weld sealant, comprising:

[0007] The system comprises a base, a dispersion tank mounted on top of the base, a tank cover mounted on top of the dispersion tank, a connecting pipe mounted on top of the tank cover, a lifting plate mounted on top of the connecting pipe, a dispersion motor mounted on top of the lifting plate, a transmission rod mounted on the output end of the dispersion motor, a second transmission gear and a first gear plate mounted on the outer surface of the transmission rod, an installation groove inside the tank cover, a connecting bearing mounted on the inner wall of the installation groove, a rotating disk mounted inside the connecting bearing, lifting cylinders fixedly mounted on both sides below the rotating disk, a spiral auger movably mounted inside the lifting cylinder, a second gear plate mounted above the spiral auger, a chain connected to the right side of the second gear plate, a scraping port on the side of the lifting cylinder near the dispersion tank, an internal gear mounted above the rotating disk, three first transmission gears movably mounted on the top of the installation groove, a scraper fixedly mounted below the lifting cylinder, and an installation cavity inside the rotating disk.

[0008] In a preferred embodiment of the high-speed dispersion device for producing PVC weld sealant according to this utility model, the top of the spiral auger penetrates the inner wall of the mounting cavity, and the spiral auger achieves chain transmission with the transmission rod through the second toothed disc, the chain, and the first toothed disc.

[0009] In a preferred embodiment of the high-speed dispersion device for producing PVC weld sealant according to this utility model, the rotating disk is movably connected to the mounting groove via the connecting bearing, the internal gear is meshed with the first transmission gear, and the first transmission gear is meshed with the second transmission gear.

[0010] In a preferred embodiment of the high-speed dispersion device for producing PVC weld sealant according to this utility model, the scraper nozzle is fitted to the inner wall of the dispersion tank, and the lifting cylinder moves inside the dispersion tank via the rotating disc.

[0011] As a preferred embodiment of the high-speed dispersion device for producing PVC weld sealant according to this utility model, the dispersion tank further includes:

[0012] An electric push rod is installed on both sides of the dispersion tank. The output end of the electric push rod is fixedly connected to the lifting plate, and the bottom of the electric push rod is fixedly connected to the base.

[0013] As a preferred embodiment of the high-speed dispersion device for producing PVC weld sealant according to this utility model, the transmission rod is further provided with:

[0014] A stirring rod is mounted at the bottom of the drive rod.

[0015] Compared with the prior art, the present invention provides a high-speed dispersion device for the production of PVC weld sealant, which has the following beneficial effects: the high-speed dispersion device for the production of PVC weld sealant scrapes down the sealant from the edge of the dispersion tank by setting a material lifting cylinder inside the dispersion tank and conveys it to the middle of the dispersion tank for dispersion and stirring, so that the sealant is stirred more evenly. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is an enlarged schematic diagram of the internal structure of the can lid of this utility model;

[0018] Figure 3 This is a schematic diagram of the structure of the dispersion tank of this utility model.

[0019] In the diagram: 1. Base; 2. Stirring rod; 3. Lifting cylinder; 4. Tank lid; 5. Electric push rod; 6. Lifting plate; 7. Dispersing motor; 8. Connecting pipe; 9. Dispersing tank; 10. Transmission rod; 11. Scraper; 12. Mounting groove; 13. Internal gear; 14. First transmission gear; 15. Second transmission gear; 16. First gear disc; 17. Chain; 18. Mounting cavity; 19. Rotating disc; 20. Second gear disc; 21. Connecting bearing; 22. Spiral auger; 23. Scraper opening. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1-3A high-speed dispersion device for producing PVC weld sealant includes a base 1, a dispersion tank 9 mounted above the base 1, a tank cover 4 mounted above the dispersion tank 9, a connecting pipe 8 mounted above the tank cover 4, a lifting plate 6 mounted above the connecting pipe 8, a dispersion motor 7 mounted above the lifting plate 6, a transmission rod 10 mounted at the output end of the dispersion motor 7, a second transmission gear 15 and a first gear disc 16 mounted on the outer surface of the transmission rod 10, an installation groove 12 formed inside the tank cover 4, and a connecting bearing 21 mounted on the inner wall of the installation groove 12. The rotating disk 19 is installed inside the rotating disk 19. The lifting cylinders 3 are fixedly installed on both sides below the rotating disk 19. The spiral auger 22 is movably installed inside the lifting cylinder 3. The second gear 20 is installed above the spiral auger 22. The chain 17 is connected to the right side of the second gear 20. The lifting cylinder 3 has a scraping port 23 on the side near the dispersion tank 9. The internal gear 13 is installed above the rotating disk 19. Three first transmission gears 14 are movably installed at the top of the mounting groove 12. The scraper 11 is fixedly installed below the lifting cylinder 3. The rotating disk 19 has an mounting cavity 18 inside.

[0022] In this implementation scheme: by setting a material lifting cylinder 3 inside the dispersion tank 9, the sealant on the edge of the dispersion tank 9 is scraped off and transported to the middle of the dispersion tank 9 for dispersion and stirring, so that the sealant is stirred more evenly.

[0023] Furthermore:

[0024] In an optional embodiment, the top of the auger 22 extends through the inner wall of the mounting cavity 18, and the auger 22 achieves chain drive with the transmission rod 10 through the second toothed disc 20, the chain 17 and the first toothed disc 16.

[0025] In this implementation scheme: when the transmission rod 10 rotates, it drives the spiral auger 22 to rotate and cooperate with the lifting cylinder 3 to transport the sealant raw material at the edge of the dispersion tank 9 to the middle of the dispersion tank 9 for dispersion.

[0026] Furthermore:

[0027] In an optional embodiment, the rotating disk 19 is movably connected to the mounting groove 12 via the connecting bearing 21, the internal gear 13 is meshed with the first transmission gear 14, and the first transmission gear 14 is meshed with the second transmission gear 15.

[0028] In this implementation scheme: when the transmission rod 10 rotates, it drives the rotating disk 19 to rotate, which in turn drives the lifting cylinder 3 to move along the edge of the dispersion tank 9, conveying the sealant raw material at the edge of the dispersion tank 9 to the middle of the dispersion tank 9 for dispersion.

[0029] Furthermore:

[0030] In an optional embodiment, the scraper nozzle 23 is fitted to the inner wall of the dispersion tank 9, and the lifting cylinder 3 moves inside the dispersion tank 9 via the rotating disk 19.

[0031] In this implementation scheme: when the lifting cylinder 3 moves, it can scrape down the sealant material on the edge of the dispersion tank 9 and transport it to the middle of the dispersion tank 9 for dispersion, while driving the scraper 11 to scrape down the sealant material at the bottom of the dispersion tank 9.

[0032] Furthermore:

[0033] In an optional embodiment, the dispersion tank 9 is further provided with:

[0034] Electric push rod 5 is installed on both sides of dispersion tank 9. The output end of electric push rod 5 is fixedly connected to lifting plate 6, and the bottom of electric push rod 5 is fixedly connected to base 1.

[0035] In this implementation plan: when the electric push rod 5 is working, it can control the opening and closing between the dispersion tank 9 and the tank cover 4.

[0036] Furthermore:

[0037] In an optional embodiment, the transmission rod 10 is further provided with:

[0038] The stirring rod 2 is installed at the bottom of the transmission rod 10.

[0039] In this implementation scheme: when the transmission rod 10 rotates, it drives the stirring rod 2 to rotate and stir and disperse the sealant raw materials.

[0040] Working principle: When using this high-speed dispersion device for PVC weld sealant production, the controller first controls the electric push rod 5 to move the lifting plate 6 upward a certain distance, which in turn drives the tank cover 4 upward through the connecting pipe 8 to open the dispersion tank 9. Then, the PVC weld sealant raw material is added into the dispersion tank 9, and the tank cover 4 is closed. Next, the controller controls the dispersion motor 7 to work, which drives the transmission rod 10 and the stirring rod 2 below it to rotate and disperse the PVC weld sealant raw material. Then, the rotating transmission rod 10 drives the rotating disk 19 through the second transmission gear 15, the first transmission gear 14, and the internal gear 13, which in turn drives the rotating disk 19 through the connecting bearing 21 in the mounting groove 12. The internal rotation is relatively slow, which in turn drives the lifting cylinder 3 and the scraper 11 below it to rotate inside the dispersion tank 9. During the rotation of the lifting cylinder 3, the scraper port 23 scrapes off the PVC weld sealant material adhering to the inner wall of the dispersion tank 9. At the same time, the scraper 11 scrapes off the PVC weld sealant material at the bottom of the dispersion tank 9. Then, the rotating transmission rod 10 drives the spiral auger 22 to rotate through the first toothed disc 16, chain 17 and second toothed disc 20. It works in conjunction with the lifting cylinder 3 to transport the PVC weld sealant material from the edge of the dispersion tank 9 to the middle of the dispersion tank 9, so that the PVC weld sealant material is dispersed more evenly. This is the working principle of the high-speed dispersion device for PVC weld sealant production.

[0041] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A high-speed dispersing device for PVC weld sealant production, characterized in that, include: A base (1) is provided, above which a dispersion tank (9) is installed. Above the dispersion tank (9) is a tank cover (4). Above the tank cover (4) is a connecting pipe (8). Above the connecting pipe (8) is a lifting plate (6). Above the lifting plate (6) is a dispersion motor (7). At the output end of the dispersion motor (7) is a transmission rod (10). On the outer surface of the transmission rod (10) are a second transmission gear (15) and a first gear disc (16). An installation groove (12) is provided inside the tank cover (4). A connecting bearing (21) is installed on the inner wall of the installation groove (12). A rotating disc is installed inside the connecting bearing (21). (19) A lifting cylinder (3) is fixedly installed on both sides below the rotating disk (19). A spiral auger (22) is movably installed inside the lifting cylinder (3). A second toothed disc (20) is installed above the spiral auger (22). A chain (17) is connected to the right side of the second toothed disc (20). A scraping port (23) is opened on the side of the lifting cylinder (3) near the dispersion tank (9). An internal gear (13) is installed above the rotating disk (19). Three first transmission gears (14) are movably installed at the top of the inside of the mounting groove (12). A scraper (11) is fixedly installed below the lifting cylinder (3). An mounting cavity (18) is opened inside the rotating disk (19).

2. The high-speed dispersing device for PVC weld sealant production according to claim 1, characterized in that, The top of the spiral auger (22) penetrates the inner wall of the mounting cavity (18), and the spiral auger (22) achieves chain drive with the transmission rod (10) through the second toothed disc (20), the chain (17) and the first toothed disc (16).

3. The high-speed dispersing device for PVC weld sealant production according to claim 1, characterized in that, The rotating disk (19) is movably connected to the mounting groove (12) through the connecting bearing (21), the internal gear (13) is meshed with the first transmission gear (14), and the first transmission gear (14) is meshed with the second transmission gear (15).

4. The high-speed dispersing device for PVC weld sealant production of claim 1, characterized in that, The scraper (23) is attached to the inner wall of the dispersion tank (9), and the lifting cylinder (3) moves inside the dispersion tank (9) through the rotating disk (19).

5. The high-speed dispersing device for PVC weld sealant production of claim 1, characterized in that, The dispersion tank (9) is also equipped with: An electric push rod (5) is installed on both sides of the dispersion tank (9). The output end of the electric push rod (5) is fixedly connected to the lifting plate (6), and the bottom of the electric push rod (5) is fixedly connected to the base (1).

6. The high-speed dispersing device for PVC weld sealant production of claim 1, characterized in that, The transmission rod (10) is also provided with: A stirring rod (2) is mounted on the bottom of the transmission rod (10).

Citation Information

Patent Citations

  • Sealant dispersing device

    CN217140092U