Spherical fruit cleaning device
By introducing a close-proximity design between the cleaning roller and the sorting cylinder in the spherical fruit sorting equipment, the blocked fruits are automatically cleaned, solving the problem of clogging in the sorting equipment, improving sorting efficiency, reducing the frequency and cost of manual cleaning, and reducing fruit wear.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2026-04-21
AI Technical Summary
Existing spherical fruit sorting equipment is prone to clogging the sorting holes when processing spherical fruits, resulting in reduced sorting efficiency and the need for frequent manual cleaning, which increases labor costs and may cause equipment downtime.
Design a spherical fruit cleaning device, which includes a rotating sorting cylinder and a cleaning roller. The cleaning roller is set close to the peripheral wall of the sorting cylinder, automatically pushing the spherical fruits stuck in the sorting holes into the sorting cylinder. The rotating cleaning roller reduces frictional resistance and avoids clogging.
The automated cleaning process reduces manual intervention, improves sorting efficiency, lowers labor costs, and reduces surface abrasion on spherical fruits.
Smart Images

Figure CN224142747U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of agricultural equipment technology, and in particular, to a spherical fruit cleaning device. Background Technology
[0002] In modern agricultural production, the sorting of spherical fruits is a crucial step in improving fruit classification. Spherical fruits, such as camellia oleifera and macadamia nuts, require precise sorting based on their diameter due to their regular shape and varying sizes, in order to meet different processing needs and market standards. Existing sorting equipment, when processing spherical fruits, may encounter blockages as the fruits become stuck in the sorting holes due to their near-spherical shape. This blockage reduces sorting efficiency and can even cause the entire sorting equipment to shut down. To solve this problem, regular manual cleaning is usually required, which not only increases labor costs but may also lead to a decrease in sorting efficiency and effectiveness if cleaning is not done promptly. Utility Model Content
[0003] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention proposes a spherical fruit cleaning device.
[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows:
[0005] A spherical fruit cleaning device includes: a frame with a receiving cavity having an upper opening, and a feed inlet on the front wall of the frame; a sorting cylinder rotatably mounted within the receiving cavity of the frame along its own axis, with one end open corresponding to the feed inlet, and sorting holes on its peripheral wall; a rotary drive mechanism for driving the sorting cylinder to rotate; and a cleaning roller rotatably mounted within the receiving cavity of the frame along its own axis, with the axis of the cleaning roller parallel and spaced apart from the axis of the sorting cylinder, the cleaning roller located on the outer periphery of the sorting cylinder, and the peripheral wall of the cleaning roller being adjacent to the peripheral wall of the sorting cylinder, so that spherical fruits stuck in the sorting holes can be pushed into the sorting cylinder by the cleaning roller.
[0006] Furthermore, the cleaning rollers are symmetrically arranged on the left and right sides of the sorting cylinder.
[0007] Furthermore, the rotary drive mechanism is a motor, a rotating shaft is installed at the center of the sorting cylinder, the rotating shaft passes through the rear side wall of the frame, the rotary drive mechanism is a rotary motor, and the output shaft of the rotary motor passes through the rear side wall of the frame and is connected to the rotating shaft for transmission.
[0008] Furthermore, the frame includes end plates spaced apart front to back, and vertical plates spaced apart left to right are sandwiched between the two end plates. The bottom of the vertical plates on the left and right sides are provided with inclined plates that approach each other, and the bottom of the inclined plates are spaced apart to form discharge ports for outputting spherical fruits.
[0009] Furthermore, the rotary motor is mounted on the rear end plate and located outside the inclined plate.
[0010] Furthermore, first bearings are installed on the front and rear end plates to be fitted onto both ends of the rotating shaft.
[0011] Furthermore, a rotating shaft is installed at the center of the sorting cylinder, and the rotating shaft is connected to the inner wall of the sorting cylinder through radial rods, with multiple radial rods distributed at intervals around the rotating shaft.
[0012] Furthermore, the peripheral wall of the cleaning roller is made of rubber or silicone.
[0013] Furthermore, the cleaning roller is elastically mounted on the frame, and the cleaning roller is subjected to an elastic force to drive it closer to the sorting cylinder.
[0014] Furthermore, the frame is provided with a mounting plate, the mounting plate has a threaded hole, the threaded hole is threaded to an adjusting sleeve, the adjusting sleeve has a movable hole at its center, a movable rod is movably inserted through the movable hole, the movable rod has a bearing sleeve at one end near the sorting cylinder, the bearing sleeve has a bearing hole, the cleaning roller has journals at both ends, the journals are embedded in the bearing holes and fitted with second bearings, the movable rod has a threaded shaft at one end away from the bearing sleeve that extends out of the movable hole, the threaded shaft is connected to a nut with a profile larger than the movable hole, and a compression spring is fitted on the movable rod, the two ends of the compression spring abutting against the adjusting sleeve and the bearing sleeve respectively.
[0015] This utility model has the following beneficial effects:
[0016] By positioning the cleaning roller close to the periphery of the sorting cylinder, spherical fruits stuck in the sorting holes can be automatically pushed into the sorting cylinder, thus avoiding reduced sorting efficiency and equipment downtime caused by fruit blockage. The automatic cleaning action of the cleaning roller reduces the need for manual intervention, allowing the sorting process to continue continuously and significantly improving sorting efficiency. The automated cleaning roller reduces the frequency and intensity of manual cleaning, thereby lowering labor costs associated with manual cleaning. Furthermore, as the sorting cylinder rotates carrying the spherical fruits stuck in the sorting holes and passes through the cleaning roller, the roller's rotation around its own axis effectively reduces frictional resistance when the spherical fruits contact the roller, minimizing wear and damage to the fruit's surface.
[0017] In addition to the objectives, features, and advantages described above, this utility model has other objectives, features, and advantages. The present utility model will now be described in further detail with reference to the figures. Attached Figure Description
[0018] The accompanying drawings, which form part of this application, are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an undue limitation of the present invention. In the drawings:
[0019] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present utility model;
[0020] Figure 2 yes Figure 1 A sectional view;
[0021] Figure 3 yes Figure 1 Another structural diagram from a different perspective;
[0022] Figure 4 This is a cross-sectional view of another embodiment of the present invention;
[0023] Figure 5 yes Figure 4 Enlarged view of point A;
[0024] Figure 6 This is a schematic diagram of the installation structure of the cleaning roller;
[0025] Figure 7 yes Figure 6 A schematic diagram of the decomposed state structure.
[0026] Legend:
[0027] Frame 100, receiving cavity 110, feed inlet 120, feed hopper 121, end plate 130, vertical plate 140, inclined plate 150, discharge port 151, first bearing 160;
[0028] Sorting cylinder 200, sorting hole 210, rotating shaft 220, radial rod 230;
[0029] Rotary drive mechanism 300;
[0030] Cleaning roller 400, journal 410;
[0031] Mounting plate 500, threaded hole 510, adjusting screw sleeve 520, movable hole 521, movable rod 530, threaded shaft 531, nut 532, compression spring 533, bearing sleeve 540, bearing hole 541. Detailed Implementation
[0032] It should be understood that the specific embodiments described herein are merely illustrative of the present invention and are not intended to limit the present invention.
[0033] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0034] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in this utility model embodiment are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.
[0035] Furthermore, the use of terms such as "first" and "second" in this utility model is for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. Additionally, the technical solutions of the various embodiments can be combined with each other, but only on the basis of being achievable by those skilled in the art. When the combination of technical solutions is contradictory or impossible to implement, such a combination of technical solutions should be considered non-existent and not within the scope of protection claimed by this utility model.
[0036] Please refer to Figure 1 and Figure 2 A preferred embodiment of the present invention provides a spherical fruit cleaning device, which includes a frame 100, a sorting cylinder 200, a rotary drive mechanism 300, and a cleaning roller 400.
[0037] The frame 100 is provided with an upper open receiving cavity 110, and the front wall of the frame 100 is provided with a feed inlet 120, and a feed hopper 121 is installed at the feed inlet 120.
[0038] The sorting cylinder 200 is rotatably mounted within the receiving cavity 110 of the frame 100 along its own axis. One end of the sorting cylinder 200 is open corresponding to the feed inlet 120 to receive raw materials entering from the feed inlet 120. The peripheral wall of the sorting cylinder 200 is provided with sorting holes 210. Multiple sets of sorting holes 210 are arranged along the axial direction. The sorting holes 210 in the same set are arranged in a ring and have the same diameter. The diameter of the sorting holes 210 in different sets gradually increases in the direction away from the feed inlet 120, thereby realizing step-by-step sorting.
[0039] A rotary drive mechanism 300 drives the sorting cylinder 200 to rotate. A cleaning roller 400 is rotatably mounted within the receiving cavity 110 of the frame 100 along its own axis, with its axis parallel and spaced apart from the axis of the sorting cylinder 200. The cleaning roller 400 is located on the outer periphery of the sorting cylinder 200 so that spherical fruits stuck in the sorting holes 210 can be pushed back into the sorting cylinder 200 by the cleaning roller 400. It is understood that the spherical fruits stuck in the sorting holes 210 will partially protrude from the sorting holes 210. The cleaning roller 400 will then contact the protruding part of the spherical fruit and push it back into the sorting cylinder 200. It is understood that the peripheral wall of the cleaning roller 400 is adjacent to the peripheral wall of the sorting cylinder 200; adjacent means close to each other. The cleaning roller 400 and the outer peripheral wall of the sorting cylinder 200 are fitted together with a small gap, for example, less than 1 cm.
[0040] This utility model provides a spherical fruit cleaning device. By setting a cleaning roller 400, it can automatically push the spherical fruits stuck in the sorting holes 210 into the sorting cylinder 200, thereby avoiding the problem of reduced sorting efficiency and equipment downtime caused by fruit blockage. Due to the automatic cleaning function of the cleaning roller 400, the need for manual intervention is reduced, allowing the sorting process to be carried out continuously and significantly improving sorting efficiency. The automated cleaning roller 400 reduces the frequency and intensity of manual cleaning, thereby reducing the labor costs caused by manual cleaning. Moreover, when the sorting cylinder 200 rotates with the spherical fruits stuck in the sorting holes 210 and passes through the cleaning roller 400, the cleaning roller 400 can rotate around its own axis, avoiding sliding friction and turning sliding friction into rolling friction. This can effectively reduce the frictional resistance when the spherical fruits come into contact with the cleaning roller 400, reduce wear on the surface of the spherical fruits, and reduce damage to the surface of the spherical fruits.
[0041] Reference Figure 1 In some embodiments of this utility model, the cleaning rollers 400 are symmetrically arranged on the left and right sides of the sorting cylinder 200, thereby achieving multi-position cleaning and improving cleaning efficiency and effect.
[0042] Reference Figure 1 and Figure 2 In some embodiments of this utility model, the rotary drive mechanism 300 is a motor, and a rotating shaft 220 is installed at the center of the sorting cylinder 200. The rotating shaft 220 extends through the rear side wall of the frame 100, and its front and rear ends are rotatably mounted on the front and rear side walls of the frame 100, respectively. The rotary drive mechanism 300 is a rotary motor, and the output shaft of the rotary motor extends through the rear side wall of the frame 100 and is connected to the rotating shaft 220 for transmission. The output shaft and the rotating shaft 220 can be driven by a chain or belt. The output shaft can be connected to a drive wheel, and a transmission wheel can be installed on the rotating shaft 220. The drive wheel and the transmission wheel are driven by a chain or belt.
[0043] Reference Figures 1 to 3In a further embodiment of this utility model, the frame 100 includes end plates 130 spaced apart front and rear, and vertical plates 140 spaced apart left and right are sandwiched between the two end plates 130. The bottom of the vertical plates 140 on the left and right sides is provided with inclined plates 150 that approach each other. The bottom of the inclined plates 150 is spaced apart to form a discharge port 151 for the output of spherical fruits. The material passing through the sorting hole 210 is finally output from the discharge port 151. A conveyor belt is provided at the bottom of the discharge port 151 to transport the sorted material.
[0044] Reference Figures 1 to 3 In a further embodiment of this utility model, the rotary motor is installed on the rear end plate 130 and located outside the inclined plate 150. The extra space left by the inward tilt of the inclined plate 150 is used to install the rotary motor, thereby maximizing space utilization and reducing the overall structure volume and footprint.
[0045] Reference Figures 1 to 3 In a further embodiment of this utility model, first bearings 160 are installed on the front and rear end plates 130 to be sleeved on both ends of the rotating shaft 220. Specifically, bearing seats are provided on the front and rear end plates 130 to install the first bearings 160. The first bearings 160 are used to reduce rotational friction.
[0046] Reference Figure 2 In a further embodiment of this utility model, a rotating shaft 220 is installed at the center of the sorting cylinder 200. The rotating shaft 220 is connected to the inner wall of the sorting cylinder 200 through radial rods 230. Multiple radial rods 230 are distributed around the rotating shaft 220 at intervals, thereby realizing the connection between the sorting cylinder 200 and the rotating shaft 220. The interval distribution of the radial rods 230 does not affect the feeding of materials.
[0047] In a further embodiment of this utility model, the peripheral wall of the cleaning roller 400 is made of rubber or silicone material, thereby reducing the damage to the spherical fruit caused by the cleaning roller 400. Of course, the cleaning roller 400 can also be made of metal material, with a flexible soft sleeve covering its outer periphery.
[0048] Reference Figure 4 and Figure 5 In a further embodiment of this utility model, the cleaning roller 400 is elastically and movably mounted on the frame 100. The cleaning roller 400 is subjected to an elastic force to drive it to approach the sorting cylinder 200, thereby realizing the flexible installation of the cleaning roller 400, avoiding rigid contact between it and the spherical fruit, and reducing damage to the spherical fruit.
[0049] Reference Figures 5 to 7In a further embodiment of this utility model, a mounting plate 500 is provided on the frame 100. Specifically, the mounting plate 500 and the frame 100 are provided with corresponding holes for connection and fixation by fasteners. The mounting plate 500 is provided with a threaded hole 510, and an adjusting sleeve 520 is threadedly connected to the threaded hole 510. The adjusting sleeve 520 is provided with a movable hole 521 at its center. A movable rod 530 is movably inserted through the movable hole 521. A bearing sleeve 540 is provided at one end of the movable rod 530 near the sorting cylinder 200. The bearing sleeve 540 is provided with a bearing hole 541. The cleaning roller 400 is provided with journals 410 at both ends. The journals 410 are embedded in the bearing holes 541 and are fitted with second bearings 411. A threaded shaft 531 is provided at one end of the movable rod 530 away from the bearing sleeve 540, which extends out of the movable hole 521. A nut 532 with a profile larger than the movable hole 521 is connected to the threaded shaft 531 to prevent the movable rod 530 from disengaging from the adjusting sleeve 520. A compression spring 533 is fitted onto the movable rod 530. The two ends of the compression spring 533 abut against the adjusting sleeve 520 and the bearing sleeve 540, respectively, thus enabling the elastic installation of the mounting plate 500. The position of the adjusting sleeve 520 is adjusted by rotating it in the threaded hole 510, thereby adjusting the distance between the cleaning roller 400 and the sorting cylinder. The compression degree of the compression spring 533 can be adjusted by tightening the nut 532, thus adjusting the magnitude of the elastic force. Although tightening the nut 532 changes the position of the cleaning roller 400, the combined adjustment of the nut 532 and the adjusting sleeve 520 allows for a compound adjustment of the cleaning roller 400's position. This allows for adjusting the compression degree of the compression spring 533 without changing the position of the cleaning roller 400. Furthermore, the adjustment of the nut 532 and the adjusting sleeve 520 can expand the adjustment range of the cleaning roller 400's position.
[0050] The above are merely preferred embodiments of this utility model and are not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A device for cleaning a berry, characterized in that include: The frame (100) has a receiving cavity (110) with an upper opening, and the front wall of the frame (100) has a feed inlet (120). The sorting cylinder (200) is rotatably mounted in the receiving cavity (110) of the frame (100) along its own axis, and is opened at one end corresponding to the feed inlet (120). The peripheral wall of the sorting cylinder (200) is provided with sorting holes (210). A rotary drive mechanism (300) is used to drive the sorting cylinder (200) to rotate; A cleaning roller (400) is rotatably mounted in the receiving cavity (110) of the frame (100) along its own axis, and the axis of the cleaning roller (400) is parallel to and spaced apart from the axis of the sorting cylinder (200). The cleaning roller (400) is located on the outer periphery of the sorting cylinder (200) so that the spherical fruit stuck in the sorting hole (210) can be pushed into the sorting cylinder (200) by the cleaning roller (400). The cleaning roller (400) is elastically and movably mounted on the frame (100), and the cleaning roller (400) is subjected to an elastic force to drive it to approach the sorting cylinder (200). The frame (100) is provided with a mounting plate (500), the mounting plate (500) is provided with a threaded hole (510), the threaded hole (510) is threadedly connected to an adjusting screw sleeve (520), the adjusting screw sleeve (520) is provided with a movable hole (521) in the center, a movable rod (530) is movably inserted through the movable hole (521), a bearing sleeve (540) is provided at one end of the movable rod (530) near the sorting cylinder (200), the bearing sleeve (540) is provided with a bearing hole (541), and the cleaning roller (400) The rod has journals (410) at both ends, which are embedded in bearing holes (541) and fitted with second bearings (411). The movable rod (530) has a threaded shaft (531) that passes through the movable hole (521) at one end away from the bearing sleeve (540). A nut (532) with a profile larger than the movable hole (521) is connected to the threaded shaft (531). A compression spring (533) is fitted on the movable rod (530), and the two ends of the compression spring (533) abut against the adjusting screw sleeve (520) and the bearing sleeve (540) respectively.
2. The drupe cleaning device of claim 1, wherein The cleaning rollers (400) are symmetrically arranged on the left and right sides of the sorting cylinder (200).
3. A device for cleaning a berry according to claim 1 or 2, characterized in that The rotary drive mechanism (300) is a motor. A rotating shaft (220) is installed at the center of the sorting cylinder (200). The rotating shaft (220) passes through the rear side wall of the frame (100). The rotary drive mechanism (300) is a rotary motor. The output shaft of the rotary motor passes through the rear side wall of the frame (100) and is connected to the rotating shaft (220) for transmission.
4. The drupe cleaning device of claim 3, wherein The frame (100) includes end plates (130) spaced apart front and back, and vertical plates (140) spaced apart left and right are sandwiched between the two end plates (130). The bottom of the vertical plates (140) on the left and right sides is provided with inclined plates (150) that approach each other. The bottom of the inclined plates (150) is spaced apart to form a discharge port (151) for outputting spherical fruits.
5. The drupe cleaning device of claim 4, wherein The rotary motor is mounted on the rear end plate (130) and is located outside the inclined plate (150).
6. The drupe cleaning device of claim 5, wherein The front and rear end plates (130) are equipped with first bearings (160) to be fitted onto both ends of the rotating shaft (220).
7. The drupe cleaning device of claim 1, wherein A rotating shaft (220) is installed at the center of the sorting cylinder (200). The rotating shaft (220) is connected to the inner wall of the sorting cylinder (200) by radial rods (230). Multiple radial rods (230) are distributed around the rotating shaft (220) at intervals.
8. The drupe cleaning device of claim 1, wherein The peripheral wall of the cleaning roller (400) is made of rubber or silicone.