Air cooling device for metal casting

Abstract

The utility model relates to the technical field of air cooling devices, in particular to an air cooling device for a metal casting, which can be used for cooling different parts of the metal casting, so that the metal casting can be fully cooled. Comprising a workbench, a base, a conveying assembly and an air cooling component, the bottom of the workbench is installed at the top end of the base, the conveying assembly is installed on the top of the workbench, a rotating component is installed on the conveying assembly, and the air cooling component is installed on the top of the workbench.

Description

Technical Field

[0001] This utility model relates to the technical field of air-cooling devices, and in particular to an air-cooling device for metal castings. Background Technology

[0002] Castings are metal shaped objects obtained through various casting methods. This involves pouring, injecting, suction, or other casting methods into a pre-prepared mold of smelted molten metal. After cooling and subsequent processing such as grinding, the resulting object has a specific shape, size, and properties. After production, cooling is required before proceeding to the next process. Existing technology publication number CN205110740U discloses a die-casting air-cooling device, including a frame and a conveyor belt. The conveyor belt is wound around a conveyor roller, which is rotatably connected to the frame and connected to a motor. It also includes an air box, which is fixedly connected to the frame. The air box has an air outlet and an air inlet, which are connected to each other. The air inlet is connected to an air source, and the air outlet is located on the side of the air box closest to the conveyor belt. However, this method cannot achieve sufficient and uniform cooling of the metal casting, thus affecting the cooling effect. Utility Model Content

[0003] To solve the above-mentioned technical problems, this utility model provides a metal casting air-cooling device that can cool different parts of the metal casting, so that the metal casting can obtain a more sufficient cooling effect.

[0004] This utility model discloses a metal casting air-cooling device, including a worktable, a base, a conveying assembly, and an air-cooling component. The bottom of the worktable is mounted on the top of the base, the top of the worktable is mounted on the conveying assembly, the conveying assembly is mounted on the rotating component, and the air-cooling component is mounted on the top of the worktable. When the casting is placed on the conveying assembly on the top of the worktable, the casting is moved. The air-cooling component is activated to blow air onto the casting, and the rotating component can drive the casting to rotate, thus cooling it comprehensively. This allows for cooling of different parts of the metal casting, resulting in a more thorough cooling effect.

[0005] Preferably, the conveying assembly includes multiple support rods, a support plate, a reducer, a drive motor, and a conveying disc. The multiple support rods are axially mounted on the inner wall of the base, and the support plate is mounted on the top of the support rods. A rotating groove is opened on the top of the worktable, and the conveying disc is rotatably mounted in the rotating groove. The reducer is mounted on the bottom of the support plate, and the output end of the reducer is coaxially connected to the bottom of the conveying disc. The input end of the reducer is connected to the output end of the drive motor. When the drive motor is started, it drives the conveying disc to rotate in the rotating groove through the reducer. After the casting is placed on the top of the conveying disc, it is driven to move at a uniform speed to cool it evenly.

[0006] Preferably, the air-cooled component includes multiple fixed seats, multiple air ducts, multiple sets of cooling nozzles, multiple air inlet pipes, multiple solenoid valves, air delivery pipes, and a fan. Fixed seats are installed at the bottom of the air ducts, and these fixed seats are mounted on the outer wall of the workbench. Multiple cooling nozzles are installed on the inner wall of the air ducts. The input end of the air duct is connected to an air inlet pipe, and a solenoid valve is installed on the air inlet pipe. The input end of the air inlet pipe is connected to the air delivery pipe. The fan is mounted on the rear side wall of the base, and the output end of the fan is connected to the air delivery pipe. When the fan is started, air is supplied to the air delivery pipe, entering the air duct through the air inlet pipe. It is then sprayed out through the multiple cooling nozzles to cool the casting. The air volume entering the air duct is adjusted by the solenoid valves, gradually increasing the airflow to lower the temperature and prevent damage to the casting's performance, which could lead to localized cracks and scrapping.

[0007] Preferably, the rotating component includes multiple rotating shafts, multiple heat-insulating discs, multiple gears, and an annular cylinder. Multiple placement slots are provided on the top of the conveyor disc, and rotating shafts are installed at the bottom of the heat-insulating discs. The heat-insulating discs are located within the placement slots. The rotating shafts are rotatably mounted on the conveyor disc, and gears are installed at the bottom of the rotating shafts. The annular cylinder is installed on the inner wall of the base, and a toothed ring is provided on the inner wall of the annular cylinder. The gears mesh with the toothed ring. When the casting is placed on top of the heat-insulating disc, the rotating shafts are driven to rotate through the engagement of the toothed ring and gears on the annular cylinder. The rotating shafts drive the heat-insulating discs to rotate, causing the casting to rotate and thus providing comprehensive cooling. This allows for cooling of different parts of the metal casting, resulting in a more thorough cooling effect.

[0008] Preferably, it also includes multiple mounting bases and multiple infrared thermometers. The mounting bases are installed on the rear side of the top of the air duct, and the infrared thermometers are installed at the bottom of the mounting bases. When the casting passes under the infrared thermometers, the temperature of the casting is detected, and the solenoid valve can be controlled to adjust the air output of the cooling nozzles in real time. This makes it easy to control the cooling efficiency of the casting and avoid excessive temperature drop, which would affect the quality of the casting.

[0009] Preferably, it also includes a limiting rotating ring and a second rotating ring. A limiting rotating groove is opened on the inner side of the rotating groove at the top of the worktable. A limiting rotating ring is installed on the outer wall of the conveyor plate and is rotatably installed in the limiting rotating groove. A second rotating groove is opened on the lower inner wall of the worktable. A third rotating ring is installed on the lower outer wall of the conveyor plate and is rotatably installed in the second rotating groove. When the conveyor plate rotates, it drives the limiting rotating ring and the second rotating ring to rotate in the limiting rotating groove and the second rotating groove, which supports and guides them, enhances the connection strength, and ensures stability.

[0010] Preferably, it also includes a third rotating ring. A third rotating groove is provided on the outer wall of the support plate, and a third rotating ring is installed on the inner wall of the conveying plate. The third rotating ring is rotatably installed in the third rotating groove. When the conveying plate rotates, it drives the third rotating ring to rotate in the third rotating groove, which enhances the connection strength between the conveying plate and the support plate and further enhances the stability.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: the casting is placed on the conveying assembly at the top of the workbench, which drives the casting to move. The air-cooling component is activated to blow air onto the casting. The rotating component can drive the casting to rotate, thus cooling it comprehensively. This allows for cooling of different parts of the metal casting, resulting in a more thorough cooling effect. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of this utility model;

[0013] Figure 2 This is a three-dimensional structural diagram of the rear of this utility model;

[0014] Figure 3 This is a three-dimensional structural schematic diagram of the present invention;

[0015] Figure 4 This is a schematic diagram of the lower three-dimensional structure of this utility model;

[0016] Figure 5 This is a cross-sectional structural diagram of the present invention;

[0017] The following are labels in the attached diagram: 1. Workbench; 2. Base; 3. Support rod; 4. Support plate; 5. Reducer; 6. Drive motor; 7. Conveyor plate; 8. Fixed seat; 9. Air duct; 10. Cooling nozzle; 11, 12. Air inlet pipe; 13. Solenoid valve; 14. Air supply pipe; 15. Fan; 16. Rotary shaft; 17. Heat insulation plate; 18. Gear; 19. Ring cylinder; 20. Limiting rotating ring; 21. Second rotating ring; 22. Third rotating ring; 23. Mounting seat; 24. Infrared thermometer. Detailed Implementation

[0018] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete.

[0019] like Figures 1 to 5As shown, the bottom of the workbench 1 is mounted on the top of the base 2. Multiple support rods 3 are axially mounted on the inner wall of the base 2. A support plate 4 is mounted on the top of the support rods 3. A rotating groove is opened on the top of the workbench 1. The conveyor plate 7 is rotatably mounted in the rotating groove. A reducer 5 is installed at the bottom of the support plate 4. The output end of the reducer 5 is coaxially connected to the bottom of the conveyor plate 7. The input end of the reducer 5 is connected to the output end of the drive motor 6. A limit ring 20 is installed on the outer wall of the conveyor plate 7 and is rotatably mounted in the limit groove. A second rotating groove is opened on the lower inner wall of the workbench 1. A third rotating ring 22 is installed on the lower outer wall of the conveyor plate 7 and is rotatably mounted in the second rotating groove. A third rotating groove is opened on the outer wall of the support plate 4. A third rotating ring 22 is installed on the inner wall of the conveyor plate 7 and is rotatably mounted in the third rotating groove. (Air duct) A fixed base 8 is installed at the bottom of the air duct 9. The fixed base 8 is installed on the outer wall of the workbench 1. Multiple cooling nozzles 10 are installed on the inner wall of the air duct 9. The input end of the air duct 9 is connected to the air inlet pipe 12. A solenoid valve 13 is installed on the air inlet pipe 12. The input end of the air inlet pipe 12 is connected to the air delivery pipe 14. A fan 15 is installed on the rear side wall of the base 2. The output end of the fan 15 is connected to the air delivery pipe 14. Multiple placement slots are opened on the top of the conveyor plate 7. A rotating shaft 16 is installed at the bottom of the heat insulation plate 17. The heat insulation plate 17 is located in the placement slot. The rotating shaft 16 is rotatably installed on the conveyor plate 7. A gear 18 is installed at the bottom of the rotating shaft 16. A ring cylinder 19 is installed on the inner wall of the base 2. A toothed ring is provided on the inner wall of the ring cylinder 19. The gear 18 meshes with the toothed ring. A mounting base 23 is installed on the top rear side of the air duct 9. An infrared thermometer 24 is installed at the bottom of the mounting base 23.

[0020] The casting is placed on top of the heat insulation plate 17. The drive motor 6 is started, and the conveyor plate 7 is driven to rotate in the rotating groove through the reducer 5. After the casting is placed on top of the conveyor plate 7, it moves at a constant speed to cool it evenly. When the conveyor plate 7 rotates, it drives the limiting rotating ring 20 and the second rotating ring 21 to rotate in the limiting rotating groove and the second rotating groove, providing support and guidance, enhancing the connection strength, and ensuring stability. At the same time, when the conveyor plate 7 rotates, it drives the third rotating ring 22 to rotate in the third rotating groove, enhancing the connection strength between the conveyor plate 7 and the support plate 4, further enhancing stability. When the conveyor plate 7 rotates, it drives the rotating shaft 16 to rotate through the gear ring and gear 18 on the ring cylinder 19. The rotating shaft 16 drives the heat insulation plate 17 to rotate, causing the casting to rotate. Comprehensive cooling is achieved by cooling different parts of the metal casting, resulting in a more thorough cooling effect. The fan 15 is activated to supply air into the air duct 14, which is then introduced into the air duct 9 through the air inlet duct 12. The air is then sprayed out through multiple cooling nozzles 10 to cool the casting. The air volume entering the air duct 9 is regulated by the solenoid valve 13, gradually increasing the air volume to lower the temperature and prevent damage to the casting's performance, such as localized cracks that could lead to scrapping. When the casting passes under the infrared thermometer 24, the temperature of the casting is detected. The solenoid valve 13 can be controlled to adjust the air output of the cooling nozzles 10 in real time, facilitating control of the casting's cooling efficiency and preventing excessive temperature drop that could affect the casting's quality.

[0021] like Figures 1 to 5 As shown, this utility model discloses a metal casting air-cooling device. During operation, the casting is placed on top of the heat insulation plate 17. The drive motor 6 is started, and the reducer 5 drives the conveyor plate 7 to rotate within the rotating groove. After the casting is placed on top of the conveyor plate 7, it moves at a uniform speed. When the conveyor plate 7 rotates, it drives the limiting rotating ring 20 and the second rotating ring 21 to rotate within the limiting rotating groove and the second rotating groove, providing support and guidance. Simultaneously, it drives the third rotating ring 22 to rotate within the third rotating groove. When the conveyor plate 7 rotates, the gear ring on the ring cylinder 19 engages with the gear 18 to drive the rotating shaft 16 to rotate. 6 drives the heat insulation plate 17 to rotate, causing the casting to rotate and cool it comprehensively. The fan 15 is started to supply air into the air supply pipe 14, which is then input into the air duct 9 through the air inlet pipe 12. The air is sprayed out through multiple cooling nozzles 10 to cool the casting. The air volume entering the air duct 9 is adjusted by the solenoid valve 13 to gradually increase the air volume and lower the temperature. When the casting passes under the infrared thermometer 24, the temperature of the casting is detected. The solenoid valve 13 can be controlled to adjust the air volume of the cooling nozzles 10 in real time, so as to control the cooling efficiency of the casting and avoid excessive temperature drop, which would affect the quality of the casting.

[0022] The reducer 5, drive motor 6, solenoid valve 13, fan 15 and infrared thermometer 24 of the metal casting air-cooling device of this utility model are commercially available. Technical personnel in this industry only need to install and operate them according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.

[0023] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A metal casting air cooling device characterized by comprising: It includes a workbench (1), a base (2), a conveying assembly and an air-cooling component. The bottom of the workbench (1) is mounted on the top of the base (2). The top of the workbench (1) is equipped with a conveying assembly, a rotating component is mounted on the conveying assembly, and an air-cooling component is mounted on the top of the workbench (1).

2. The metal casting air cooling device as set forth in claim 1, wherein The conveying assembly includes multiple support rods (3), a support plate (4), a reducer (5), a drive motor (6), and a conveying plate (7). The multiple support rods (3) are axially mounted on the inner wall of the base (2). The support plate (4) is mounted on the top of the support rods (3). A rotating groove is provided on the top of the worktable (1). The conveying plate (7) is rotatably mounted in the rotating groove. The reducer (5) is mounted on the bottom of the support plate (4). The output end of the reducer (5) is coaxially connected to the bottom of the conveying plate (7). The input end of the reducer (5) is connected to the output end of the drive motor (6).

3. The air-cooling device for metal castings as described in claim 1, characterized in that, The air-cooled component includes multiple fixed seats (8), multiple air ducts (9), multiple sets of cooling nozzles (10), multiple air inlet pipes (12), multiple solenoid valves (13), air supply pipes (14), and a fan (15). The bottom of the air duct (9) is equipped with a fixed seat (8), which is installed on the outer wall of the workbench (1). Multiple cooling nozzles (10) are installed on the inner wall of the air duct (9). The input end of the air duct (9) is connected to the air inlet pipe (12), and a solenoid valve (13) is installed on the air inlet pipe (12). The input end of the air inlet pipe (12) is connected to the air supply pipe (14). The fan (15) is installed on the rear side wall of the base (2), and the output end of the fan (15) is connected to the air supply pipe (14).

4. The air-cooling device for metal castings as described in claim 2, characterized in that, The rotating component includes multiple rotating shafts (16), multiple heat insulation plates (17), multiple gears (18), and an annular cylinder (19). Multiple placement slots are provided on the top of the conveyor plate (7). The rotating shafts (16) are installed at the bottom of the heat insulation plates (17). The heat insulation plates (17) are located in the placement slots. The rotating shafts (16) are rotatably mounted on the conveyor plate (7). The gears (18) are installed at the bottom of the rotating shafts (16). The annular cylinder (19) is installed on the inner wall of the base (2). A toothed ring is provided on the inner wall of the annular cylinder (19). The gears (18) mesh with the toothed ring.

5. The metal casting air cooling device as set forth in claim 3, wherein It also includes multiple mounting bases (23) and multiple infrared thermometers (24). The mounting bases (23) are installed on the rear side of the top of the air duct (9), and the infrared thermometers (24) are installed at the bottom of the mounting bases (23).

6. The metal casting air cooling device as set forth in claim 2, wherein It also includes a limiting rotating ring (20) and a second rotating ring (21). A limiting rotating groove is opened on the inner side of the rotating groove at the top of the worktable (1). A limiting rotating ring (20) is installed on the outer wall of the conveyor plate (7). The limiting rotating ring (20) is rotatably installed in the limiting rotating groove. A second rotating groove is opened on the lower inner wall of the worktable (1). A third rotating ring (22) is installed on the lower outer wall of the conveyor plate (7). The third rotating ring (22) is rotatably installed in the second rotating groove.

7. The metal casting air cooling device of claim 2, wherein It also includes a third rotating ring (22), a third rotating groove is provided on the outer wall of the support plate (4), and a third rotating ring (22) is installed on the inner wall of the conveying plate (7). The third rotating ring (22) is rotatably installed in the third rotating groove.

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