Cutting machine for producing photovoltaic support accessories

By designing a photovoltaic bracket cutting machine with sandpaper and adsorption mechanism, the problems of burrs and protrusions after cutting were solved, realizing automatic grinding and debris collection, and improving safety and operating efficiency.

CN224144765UActive Publication Date: 2026-04-21TIANJIN BAIYI NEW ENERGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
TIANJIN BAIYI NEW ENERGY CO LTD
Filing Date
2025-06-03
Publication Date
2026-04-21

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Abstract

The utility model discloses a cutting machine for producing photovoltaic support accessories, which relates to the field of photovoltaic support production and comprises a workbench, a fixing plate is fixed at the top end of the workbench, a through groove is arranged on one side of the fixing plate, a groove is arranged on one side of the through groove, the fixing plate and the through groove are distributed in a perpendicular angle, the groove is parallel to the through groove, and the fixing plate is fixed on the workbench. A push plate is telescopically arranged on the side, close to the fixing plate, in the groove, the cut photovoltaic support can fall into the groove, the fallen photovoltaic support can be pushed in the direction away from the fixing plate by starting a first electric push rod, at the moment, the two ends of the photovoltaic support rub against the opposite sides of the two sand paper plates, and the photovoltaic support is cut off. According to the photovoltaic support cutting device, the cutting area of the photovoltaic support is polished, burrs or protrusions generated after cutting are removed, the influence on personnel is avoided, meanwhile, the two sanding boards can limit the moving photovoltaic support, linear movement is kept, deviation is avoided, and follow-up arrangement is facilitated.
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Description

Technical Field

[0001] This utility model relates to the field of photovoltaic bracket manufacturing, and in particular to a cutting machine for producing photovoltaic bracket accessories. Background Technology

[0002] Solar photovoltaic (PV) brackets are special supports designed for placing, installing, and securing solar panels in a solar photovoltaic power generation system. They are generally made of aluminum alloy, carbon steel, and stainless steel. Solar support system products are typically made of carbon steel and stainless steel, with the carbon steel surface undergoing hot-dip galvanizing for 30 years of outdoor use without rusting. A key feature of solar PV bracket systems is that they require no welding or drilling, while PV bracket accessories can be cut using a cutting machine.

[0003] Existing cutting machines produce burrs or protrusions at the cut points of photovoltaic brackets after cutting, which affects the safety of use and installation, and requires additional grinding processes, which is quite cumbersome.

[0004] Therefore, it is necessary to propose a cutting machine for producing photovoltaic bracket accessories to solve the above problems. Utility Model Content

[0005] The purpose of this utility model is to provide a cutting machine for producing photovoltaic bracket accessories, so as to solve the problem that after the existing cutting machine cuts the photovoltaic bracket, burrs or protrusions will be generated at the cut point of the photovoltaic bracket, which affects the use and installation safety, and requires additional grinding process, which is more cumbersome.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a cutting machine for producing photovoltaic bracket accessories, including a workbench, a fixing plate fixed to the top of the workbench, a through groove provided on one side of the fixing plate, a groove provided on one side of the through groove, the fixing plate and the through groove being distributed at a perpendicular angle, and the groove and the through groove being parallel.

[0007] A push plate is telescopically installed inside the groove near the fixed plate. Sandpaper is fixed on both sides inside the groove. There is a gap between the sandpaper and the fixed plate. A blade is rotatably connected inside the through groove. An adsorption mechanism is provided on the side of the fixed plate near the through groove.

[0008] Preferably, the adsorption mechanism includes an adsorption port facing downwards, a collection box connected to one side of the adsorption port, the collection box being fixed to the workbench, a suction pump being provided on one side of the collection box, and an air pipe connecting the suction pump and the collection box.

[0009] Preferably, the suction pump is fixed on the workbench.

[0010] Preferably, a stand is provided on the side of the fixed plate away from the suction pump, and a cylinder is fixed on the side of the stand away from the fixed plate, with a pressing plate connected to one end of the cylinder.

[0011] Preferably, a fixed base is fixed at the bottom of the workbench, a slide rail is provided at the top of the fixed base, a fixed box is slidably fitted on the slide rail, the blade is rotatably connected to one side of the fixed box, a second electric push rod is fixed on the fixed base, and one end of the second electric push rod is connected to the fixed box.

[0012] Preferably, a first electric push rod is connected between the push plate and the fixed plate.

[0013] The technical effects and advantages of this utility model are as follows:

[0014] 1. After being cut, the photovoltaic bracket will fall into the groove. By activating the first electric push rod, the fallen photovoltaic bracket can be pushed away from the fixed plate. At this time, the two ends of the photovoltaic bracket will rub against the opposite side of the two sandpapers, thereby polishing the cut area of ​​the photovoltaic bracket and removing the burrs or protrusions generated after cutting to avoid affecting personnel. At the same time, the two sandpapers will limit the movement of the photovoltaic bracket, keep it moving in a straight line, avoid deviation, and facilitate subsequent cleaning.

[0015] 2. Furthermore, the polished photovoltaic brackets will be pushed by the push plate to move away from the fixed plate. As multiple photovoltaic brackets are continuously cut, the cut photovoltaic brackets will be neatly distributed inside the groove, which is convenient for storage and personnel to take, avoiding chaos and requiring no additional handling by personnel.

[0016] 3. In the actual operation of this utility model, by starting the suction pump, the suction port can generate suction, thereby suctioning the cutting area of ​​the photovoltaic bracket, adsorbing the debris generated during cutting, and the debris will enter the inside of the collection box to complete the collection work and reduce the generation of metal dust. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the cutting machine used to produce photovoltaic bracket accessories according to this utility model.

[0018] Figure 2 This is a schematic diagram of the cutting machine for producing photovoltaic bracket accessories according to this utility model from another perspective.

[0019] Figure 3 This is a schematic diagram of the structure of the second electric push rod of this utility model.

[0020] In the diagram: 1. Workbench; 2. Fixed base; 3. Slide rail; 4. Through groove; 5. Groove; 6. Blade; 7. Fixed plate; 8. Suction port; 9. Collection box; 10. Suction pump; 11. Stand; 12. Cylinder; 13. Extrusion plate; 14. Push plate; 15. First electric push rod; 16. Sandpaper; 17. Second electric push rod; 18. Fixed box. Detailed Implementation

[0021] This utility model provides, for example Figures 1-3 The cutting machine shown includes a workbench 1, a fixed plate 7 fixed to the top of the workbench 1, a through groove 4 on one side of the fixed plate 7, a groove 5 on one side of the through groove 4, the fixed plate 7 and the through groove 4 are distributed at a perpendicular angle, the groove 5 and the through groove 4 are parallel, a stand 11 is provided on one side of the fixed plate 7, a cylinder 12 is fixed on the side of the stand 11 away from the fixed plate 7, and one end of the cylinder 12 is connected to a pressing plate 13.

[0022] In the actual operation of this utility model, the photovoltaic bracket to be cut can be placed between the fixed plate 7 and the stand 11. By starting the cylinder 12, the cylinder 12 drives the extrusion plate 13 to move toward the fixed plate 7, so that the photovoltaic bracket can be fixed between the extrusion plate 13 and the fixed plate 7, thus preventing the photovoltaic bracket from moving during cutting.

[0023] To address the issue that existing cutting machines produce burrs or protrusions at the cut points of photovoltaic brackets, affecting their use and installation safety, and requiring additional grinding processes which are cumbersome, a fixed base 2 is fixed at the bottom of the workbench 1. A slide rail 3 is provided at the top of the fixed base 2, and a fixed box 18 is slidably fitted on the slide rail 3. The blade 6 is rotatably connected to one side of the fixed box 18. A second electric push rod 17 is fixed on the fixed base 2, and one end of the second electric push rod 17 is connected to the fixed box 18.

[0024] In the actual operation of this utility model, after the photovoltaic bracket is fixed, the second electric push rod 17 can be activated to drive the fixed box 18 and the blade 6 on the fixed box 18 to move. The high-speed rotating blade 6 moves along the length of the through groove 4, thereby cutting off the photovoltaic bracket.

[0025] A push plate 14 is telescopically installed inside the groove 5 on the side near the fixed plate 7. Sandpaper 16 is fixed on both sides inside the groove 5. There is a gap between the sandpaper 16 and the fixed plate 7. A blade 6 is rotatably connected inside the through groove 4. A first electric push rod 15 is connected between the push plate 14 and the fixed plate 7.

[0026] The cut photovoltaic bracket will fall into the groove 5. By activating the first electric push rod 15, the fallen photovoltaic bracket can be pushed away from the fixed plate 7. At this time, the two ends of the photovoltaic bracket will rub against the opposite side of the two sandpaper 16, thereby polishing the cut area of ​​the photovoltaic bracket and removing the burrs or protrusions generated after cutting to avoid affecting personnel. At the same time, the two sandpaper 16 will limit the movement of the photovoltaic bracket, keep it moving in a straight line, avoid deviation, and facilitate subsequent cleaning.

[0027] Furthermore, the polished photovoltaic brackets will be pushed by the push plate 14 to move away from the fixed plate 7. As multiple photovoltaic brackets are continuously cut, the cut photovoltaic brackets will be neatly distributed inside the groove 5, which is convenient for sorting, storage and personnel to take, avoiding chaos and requiring no additional handling by personnel.

[0028] An adsorption mechanism is provided on the side of the fixed plate 7 near the through groove 4. The adsorption mechanism includes an adsorption port 8, which is set downwards. A collection box 9 is connected to one side of the adsorption port 8. The collection box 9 is fixed on the workbench 1. A suction pump 10 is provided on one side of the collection box 9. An air pipe is connected between the suction pump 10 and the collection box 9. The suction pump 10 is fixed on the workbench 1.

[0029] In the actual operation of this utility model, by starting the suction pump 10, the suction port 8 can generate suction, thereby suctioning the cutting area of ​​the photovoltaic bracket, adsorbing the debris generated during cutting, and the debris will enter the collection box 9 to complete the collection work and reduce the generation of metal dust.

Claims

1. A cutting machine for producing photovoltaic bracket accessories, comprising a worktable (1), characterized in that: The top of the workbench (1) is fixed with a fixing plate (7), a through groove (4) is provided on one side of the fixing plate (7), a groove (5) is provided on one side of the through groove (4), the fixing plate (7) and the through groove (4) are distributed at a vertical angle, and the groove (5) and the through groove (4) are parallel. A push plate (14) is telescopically provided inside the groove (5) on the side near the fixed plate (7). Sandpaper (16) is fixed on both sides inside the groove (5). There is a gap between the sandpaper (16) and the fixed plate (7). A blade (6) is rotatably connected inside the through groove (4). An adsorption mechanism is provided on the side of the fixed plate (7) near the through groove (4).

2. A cutting machine for producing photovoltaic support fittings according to claim 1, characterized in that: The adsorption mechanism includes an adsorption port (8) facing downwards. A collection box (9) is connected to one side of the adsorption port (8). The collection box (9) is fixed on the workbench (1). A suction pump (10) is provided on one side of the collection box (9). An air pipe is connected between the suction pump (10) and the collection box (9).

3. A cutting machine for producing photovoltaic support fittings according to claim 2, characterized in that: The suction pump (10) is fixed on the workbench (1).

4. A cutting machine for producing photovoltaic support fittings according to claim 1, characterized in that: A stand (11) is provided on the side of the fixed plate (7) away from the suction pump (10), and a cylinder (12) is fixed on the side of the stand (11) away from the fixed plate (7). One end of the cylinder (12) is connected to a pressing plate (13).

5. A cutting machine for producing photovoltaic support fittings according to claim 1, characterized in that: The workbench (1) has a fixed base (2) at the bottom inside. The fixed base (2) has a slide rail (3) at the top. A fixed box (18) is slidably fitted on the slide rail (3). The blade (6) is rotatably connected to one side of the fixed box (18). A second electric push rod (17) is fixed on the fixed base (2). One end of the second electric push rod (17) is connected to the fixed box (18).

6. A cutting machine for producing photovoltaic mounting accessories according to claim 1, characterized in that: A first electric push rod (15) is connected between the push plate (14) and the fixed plate (7).