Four-arm eight-head full-automatic punching machine
By fixing the support components to the chassis in a four-arm, eight-head punching machine, the friction between the support components and the material in the vertical direction is avoided, which solves the wrinkling problem during FPC roll punching, reduces the waste rate, and improves the punching accuracy.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHENZHEN JINGZHUANG TECH CO LTD
- Filing Date
- 2025-04-30
- Publication Date
- 2026-04-21
AI Technical Summary
Existing four-arm, eight-head punching machines tend to cause wrinkles in FPC rolls when punching them, resulting in a high scrap rate during the punching process.
By fixing the support assembly to the chassis instead of the punching and hole-forming mechanism, when the punching and hole-forming mechanism moves along the vertical direction of the first straight line and the chassis, the support assembly remains stationary with respect to the straightened material in the vertical direction of the first straight line, thus avoiding wrinkles caused by friction.
It reduces the waste rate of materials during punching and improves the accuracy and efficiency of punching.
Smart Images

Figure CN224144842U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of punching machine technology, specifically to a fully automatic punching machine with four arms and eight heads. Background Technology
[0002] FPC rolls refer to flexible printed circuit boards supplied in roll form. They are highly flexible and bendable, making them suitable for electronic devices that require dynamic bending or complex shapes. During use, FPC rolls need to be punched with a punching machine, mainly for electrical connections of circuits, component installation, or as reference points for positioning and fixing.
[0003] Existing four-arm, eight-head punching machines, such as those disclosed in Chinese patents with publication numbers “CN118952373A” and “CN119567351B”, cause wrinkles to easily form on FPC rolls when punching them, resulting in a high waste rate during the punching process.
[0004] Therefore, how to reduce the waste rate when punching materials has become an urgent technical problem to be solved. Utility Model Content
[0005] In view of the above problems, this application provides a fully automatic punching machine with four arms and eight heads to reduce the waste rate during material punching.
[0006] According to one aspect of the embodiments of this application, a four-arm, eight-head fully automatic punching machine is provided. The fully automatic punching machine includes a frame, with a feeding mechanism and a discharging mechanism respectively provided at both ends of the frame. The feeding mechanism and the discharging mechanism are used to straighten and pull the material along a first straight line. The fully automatic punching machine also includes: multiple chassis, the bottom surface of which is slidably connected to the frame along the direction of the first straight line; multiple punching and hole-forming mechanisms, each of which is slidably connected to the top surface of a chassis along the vertical direction of the first straight line, and is used to punch the straightened material; and multiple pairs of support components, each pair of support components being fixed to the top surface of a chassis, the support components being used to clamp the straightened material and remain stationary with respect to the straightened material in the vertical direction of the first straight line when the punching and hole-forming mechanism moves with the chassis along the vertical direction of the first straight line.
[0007] Preferably, the top surface of the chassis is provided with a linear slide rail and a slider in the direction perpendicular to the first straight line, the slider is slidably connected to the linear slide rail, and the bottom of the punching hole forming mechanism is fixed to the slider.
[0008] Preferably, the support assembly includes a support frame and a feed roller component; the bottom of the support frame of each pair of support assemblies is fixed relative to the chassis, a pair of support frames are respectively located on both sides of the punching and hole forming mechanism, and a linear slide rail is provided between the pair of support frames; the feed roller component is located on the top of the support frame and includes an upper feed roller and a lower feed roller, the upper feed roller and the lower feed roller are used to clamp the material, and the roller length of the upper feed roller and the lower feed roller both have a certain length, and the roller length direction is perpendicular to the first straight line.
[0009] Preferably, both the upper and lower feed rollers include an outer cylinder and a rod-shaped elastic core. The rod-shaped elastic core is fixed to the top of the support frame, and the outer cylinder is sleeved around the rod-shaped elastic core for contacting the straightened material and rotating around the rod-shaped elastic core under the action of the moving material.
[0010] Preferably, both the feeding mechanism and the discharging mechanism include a receiving component, a tensioning component, and a straightening component arranged from bottom to top; the receiving component is used to wind the material; the straightening component is located near the end of the frame, and the line connecting the straightening components of the feeding mechanism and the discharging mechanism is parallel to the plane of the frame, used to keep the plane of the straightened material parallel to the plane of the frame; the distance between the tensioning component and the frame is greater than the distance between the receiving component and the straightening component and the frame, used to tension the material.
[0011] Preferably, the punching and hole-forming mechanism includes: a first coupling, wherein a first through hole and a second through hole are provided on the diameter line of the end face of the first coupling, the first through hole being located at the center of the diameter line; a second coupling, wherein a first connecting hole is provided on the diameter line of the end face of the second coupling corresponding to the first through hole, a second connecting hole is provided corresponding to the second through hole, and a third connecting hole is also provided, the third connecting hole and the second connecting hole being symmetrical about the first connecting hole; a first drive shaft, one end of which is inserted into the second through hole, and the other end of which is inserted into the second connecting hole; a first punched part, axially fixed to the first drive shaft perpendicular to the first drive shaft; and a second drive shaft, which is inserted into the third connecting hole. A connecting hole; a second punched part, axially fixed to the second drive shaft perpendicular to it; a driving part, extending with a drive shaft; the drive shaft is inserted into a first through hole for driving the first coupling to rotate, the first coupling for driving the first drive shaft to perform circumferential motion around the first through hole, the first drive shaft for driving the second coupling to rotate around the first connecting hole, the second coupling for driving the second drive shaft to perform circumferential motion around the first connecting hole; the first punched part is used to perform reciprocating motion under the drive of the circumferential motion of the first drive shaft; the second punched part is used to perform reciprocating motion under the drive of the circumferential motion of the second drive shaft.
[0012] Preferably, the punching and hole-forming mechanism further includes a pin; the pin is perpendicular to the axial direction of the first drive shaft and is used to fix the first drive shaft to the first coupling.
[0013] Preferably, the top surface of the frame is provided with a plurality of first lead screw assemblies. The first lead screw assembly includes a first lead screw and a first nut. The first nut is raised and lowered under the rotation of the first lead screw. The raising and lowering direction of the first nut is parallel to the first straight line direction. The bottom surface of the chassis is fixed to the outer wall of the first nut.
[0014] Preferably, a second lead screw assembly is provided on the top surface of the chassis. The second lead screw assembly includes a second lead screw and a second nut. The length direction of the second lead screw is perpendicular to the direction of the first straight line, and the second nut is raised and lowered by the rotation of the second lead screw.
[0015] Preferably, the fully automatic punching machine further includes a control mechanism, which is electrically connected to the first lead screw, the second lead screw and the drive component, respectively, and is used to control the rotation of the first lead screw, the second lead screw and the drive component.
[0016] In this embodiment, the support component is fixed to the chassis instead of the punching and drilling mechanism. This allows the support component to remain stationary with the material being straightened along the first straight line when the punching and drilling mechanism moves along the vertical direction of the first straight line. This avoids the support component being fixed to the punching and drilling mechanism, which would otherwise move along the vertical direction of the first straight line. This prevents friction between the support component and the material in the vertical direction of the first straight line, thus avoiding the material from wrinkling due to lack of tension in the vertical direction of the first straight line and reducing the waste rate of the material during punching.
[0017] The above description is only an overview of the technical solution of this application. In order to better understand the technical means of this application and to implement it in accordance with the contents of the specification, and to make the above and other objects, features and advantages of this application more obvious and understandable, the following are specific embodiments of this application. Attached Figure Description
[0018] Various other advantages and benefits will become apparent to those skilled in the art upon reading the following detailed description of preferred embodiments. The accompanying drawings are for illustrative purposes only and are not intended to limit the scope of this application. Furthermore, the same reference numerals denote the same parts throughout the drawings. In the drawings:
[0019] Figure 1 A perspective view of the fully automatic punching machine provided in an embodiment of the present invention is shown;
[0020] Figure 2 A side view of the fully automatic punching machine provided in an embodiment of the present invention is shown;
[0021] Figure 3 A perspective view of a fully automatic punching machine according to another embodiment of the present invention is shown;
[0022] Figure 4 A top view of the fully automatic punching machine provided in an embodiment of the present invention is shown;
[0023] Figure 5 A perspective view of multiple punching and hole-forming mechanisms provided in embodiments of the present invention is shown;
[0024] Figure 6 A cross-sectional view of the punching hole forming mechanism provided in an embodiment of the present invention is shown;
[0025] Figure 7 A perspective view of the punching hole forming mechanism provided in an embodiment of the present invention is shown;
[0026] Figure 8 The embodiments of the present invention are shown. Figure 7 Exploded view of the punching hole-forming mechanism;
[0027] Figure 9 The embodiments of the present invention are shown. Figure 7 Exploded view of the punching hole forming mechanism from another perspective;
[0028] Figure 10 A perspective view of the second coupling provided in an embodiment of the present invention is shown.
[0029] The reference numerals in the detailed embodiments are as follows:
[0030] 1. Fully automatic punching machine;
[0031] 11. Feeding mechanism;
[0032] 12. Discharge mechanism; 121. Receiving component; 122. Tensioning component; 123. Straightening component;
[0033] 13. Frame; 131. First lead screw assembly; 1311. First lead screw; 1312. First nut;
[0034] 14. Chassis; 141. Second lead screw assembly; 1411. Second lead screw; 1412. Second nut;
[0035] 15. Stamping and hole-forming mechanism;
[0036] 151. Drive component; 1511. Drive shaft;
[0037] 152, First coupling; 1521, First through hole; 1522, Second through hole;
[0038] 153. First drive shaft; 1531. Pin;
[0039] 154. Second coupling; 1541. First connecting hole; 1542. Second connecting hole; 1543. Third connecting hole;
[0040] 155. Second drive shaft;
[0041] 156. First punched part;
[0042] 157. Second punched part;
[0043] 16. Support assembly; 161. Support frame; 162. Feed roller assembly; 1621. Upper feed roller; 1622. Lower feed roller; 1631. Outer cylinder; 1632. Rod-shaped elastic core;
[0044] 171. Linear guide rail; 172. Slider. Detailed Implementation
[0045] The embodiments of the technical solution of this application will now be described in detail with reference to the accompanying drawings. These embodiments are only used to more clearly illustrate the technical solution of this application and are therefore merely examples, and should not be used to limit the scope of protection of this application.
[0046] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains; the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the application; the terms “comprising” and “having”, and any variations thereof, in the specification, claims, and foregoing description of the drawings are intended to cover non-exclusive inclusion.
[0047] In the description of the embodiments of this application, technical terms such as "first" and "second" are used only to distinguish different objects and should not be construed as indicating or implying relative importance or implicitly specifying the number, specific order, or primary and secondary relationship of the indicated technical features. In the description of the embodiments of this application, "multiple" means two or more, unless otherwise explicitly defined.
[0048] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.
[0049] In the description of the embodiments in this application, the term "and / or" is merely a description of the relationship between related objects, indicating that three relationships can exist. For example, A and / or B can represent three cases: A exists, A and B exist simultaneously, and B exists. In addition, the character " / " in this document generally indicates that the related objects before and after it have an "or" relationship.
[0050] In the description of the embodiments of this application, the term "multiple" refers to two or more (including two), similarly, "multiple sets" refers to two or more (including two sets), and "multiple pieces" refers to two or more (including two pieces).
[0051] In the description of the embodiments of this application, the technical terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing the embodiments of this application and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the embodiments of this application.
[0052] In the description of the embodiments of this application, unless otherwise expressly specified and limited, technical terms such as "installation," "connection," "joining," and "fixing" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. For those skilled in the art, the specific meaning of the above terms in the embodiments of this application can be understood according to the specific circumstances.
[0053] The four-arm, eight-head fully automatic punching machine provided in this application is suitable for roll-to-roll positioning punching of materials such as self-adhesive labels, flexible boards, films, nameplates, FPC, PET, PE, PC, PVC film, polyester, and thin aluminum sheets. It is especially suitable for roll-to-roll punching of FPC. The following description takes roll-to-roll punching of FPC rolls as an example.
[0054] The prior art will be explained using Chinese patent with publication number "CN118952373A" as an example.
[0055] In the prior art (CN118952373A), generally speaking, the frame of the punching machine is provided with a feeding mechanism and a discharging mechanism on both sides. A processing channel for the FPC roll to pass through is formed between the output end of the feeding mechanism and the input end of the discharging mechanism. The output end of the feeding mechanism and the input end of the discharging mechanism are both provided with tensioning components, which are used to stretch and tension the surface of the FPC roll to both sides.
[0056] Therefore, the punching machine applies a tension force parallel to the processing channel to the FPC roll, which pulls the FPC roll out from the feeding mechanism. The pulled and unfolded FPC roll moves linearly in the processing channel, pulling the FPC roll into the feeding and discharging mechanism, and forming a roll structure again on the discharging mechanism. At the same time, the tension force of the unfolded FPC roll perpendicular to the processing channel is relatively weak.
[0057] When the punching and hole-forming mechanism of the punching machine, located on the processing channel, punches the unfolded FPC roll, the feed roller used to press the unfolded FPC roll is located on the punching and hole-forming mechanism. As the punching and hole-forming mechanism moves in a direction perpendicular to the processing channel to punch the FPC roll, the feed roller follows the punching and hole-forming mechanism in the same direction perpendicular to the processing channel. This causes the feed roller to generate a frictional force on the FPC roll perpendicular to the processing channel. However, the tension of the unfolded FPC roll in the direction perpendicular to the processing channel is relatively weak. Therefore, the generated frictional force easily causes wrinkles in the FPC roll, resulting in deviations in the hole positions when punching the FPC roll, leading to a high scrap rate of the FPC roll.
[0058] Based on the above observations, the inventors of this application discovered that the feed roller of the FPC roll can be separated from the punching mechanism, so that the feed roller only moves along the processing channel direction and no longer moves perpendicular to the processing channel direction with the punching mechanism. This avoids the feed roller generating frictional force perpendicular to the processing channel direction on the FPC roll, thereby avoiding wrinkles and reducing the waste rate of punching FPC rolls.
[0059] Specifically, the fully automatic punching machine includes multiple chassis, the bottom surface of which is slidably connected to the frame along the direction of the first straight line (the direction of the aforementioned processing channel); multiple punching and hole-forming mechanisms, each of which is slidably connected to the top surface of a chassis along the vertical direction of the first straight line, and is used to punch the straightened material; and multiple pairs of support components, each pair of support components being fixed to the top surface of a chassis, rather than to the punching and hole-forming mechanism, and being used to clamp the straightened material, and remain stationary with the straightened material in the vertical direction of the first straight line when the punching and hole-forming mechanism moves with the chassis along the vertical direction of the first straight line, so as to avoid the support components generating frictional force perpendicular to the first straight line on the FPC roll, thereby avoiding wrinkles and reducing the waste rate of punching the FPC roll.
[0060] For a more detailed explanation of fully automatic punching machines, please refer to [link / reference]. Figures 1-10This application provides a four-arm, eight-head fully automatic punching machine. The fully automatic punching machine 1 includes a frame 13, with a feeding mechanism 11 and a discharging mechanism 12 at both ends of the frame 13. The feeding mechanism 11 and the discharging mechanism 12 are used to straighten and pull the material along a first straight line. The fully automatic punching machine 1 also includes: multiple chassis 14, the bottom surface of which is slidably connected to the frame 13 along the direction of the first straight line; multiple punching and hole-forming mechanisms 15, each of which is slidably connected to the top surface of a chassis 14 along the vertical direction of the first straight line, and is used to punch the straightened material; and multiple pairs of support components 16, each pair of support components 16 being fixed to the top surface of a chassis 14, and is used to clamp the straightened material and remain stationary with respect to the straightened material in the vertical direction of the first straight line when the punching and hole-forming mechanism 15 moves with the chassis 14 along the vertical direction of the first straight line.
[0061] The fully automatic punching machine 1 includes four chassis 14, each chassis 14 is equipped with a punching and forming mechanism 15 and a pair of support components 16, and each punching and forming mechanism 15 is a double-head puncher to form a fully automatic punching machine with four arms and eight heads.
[0062] The first straight line can be referenced. Figure 4 The straight line on which the linear guide rail 171 is located is perpendicular to the direction on the plane of the frame 13 that is perpendicular to the straight line on which the linear guide rail 171 is located.
[0063] When the punching and hole forming mechanism 15 slides along the first straight line on the bottom surface of the chassis 14, it follows the sliding of the chassis 14 and undergoes displacement along the first straight line. The punching and hole forming mechanism 15 can also move with the chassis 14 in the direction perpendicular to the first straight line to undergo displacement along the second line, thereby being able to move to multiple locations on the frame 13 to achieve independent punching of the FPC roll.
[0064] Preferably, the fully automatic punching machine 1 further includes a control mechanism, which is electrically connected to the first lead screw 1311, the second lead screw 1411 and the drive member 151 respectively, and is used to control the rotation of the first lead screw 1311, the second lead screw 1411 and the drive member 151 respectively, so as to ensure that each punching hole forming mechanism 15 is controlled to perform independent punching.
[0065] Preferably, please refer to Figure 2 and Figure 3Both the feeding mechanism 11 and the discharging mechanism 12 include a take-up member 121, a tensioning member 122, and a straightening member 123 arranged from bottom to top. The take-up member 121 is used to wind the material. The straightening member 123 is arranged near the end of the frame 13, and the line connecting the straightening member 123 of the feeding mechanism 11 and the discharging mechanism 12 is parallel to the plane of the frame 13, so as to keep the plane of the straightened material parallel to the plane of the frame 13. The distance between the tensioning member 122 and the frame 13 is greater than the distance between the take-up member 121 and the straightening member 123 and the frame 13, so as to tension the material to provide sufficient tension force for the FPC roll in the first direction.
[0066] One end of the FPC roll is stored on the take-up member 121 of the feeding mechanism 11, and the other end is wound around the take-up member 121 of the discharging mechanism 12. The take-up member 121 of the discharging mechanism 12 rotates to unfold the FPC roll on the feeding mechanism 11. The unfolded FPC roll is straightened by the action of the straightening member 123 on the feeding mechanism 11 and the discharging mechanism 12. The unfolded FPC roll is parallel to the plane above the plane of the frame 13.
[0067] The FPC roll is transported along the first straight line under the winding of the receiving part 121 of the discharge mechanism 12. At this time, the punching and hole-forming mechanism 15 needs to punch the FPC roll that is unfolded above the plane of the frame 13. When the punching and hole-forming mechanism 15 punches, the support component 16, which is located on the same chassis 14 as the punching and hole-forming mechanism 15, clamps the unfolded FPC roll to prevent the FPC roll from moving slightly in the vertical direction of the horizontal plane, which would result in inaccurate punching.
[0068] For details regarding the specific structure of the support component 16, please refer to [link / reference needed]. Figure 5 The support assembly 16 includes a support frame 161 and a feed roller component 162. The bottom of the support frame 161 of each pair of support assemblies 16 is fixed relative to the chassis 14. A pair of support frames 161 are respectively located on both sides of the punching and hole forming mechanism 15, and a linear slide rail 171 is provided between the pair of support frames 161. The feed roller component 162 is located on the top of the support frame 161 and includes an upper feed roller 1621 and a lower feed roller 1622. The upper feed roller 1621 and the lower feed roller 1622 are used to clamp the material. The roller length of the upper feed roller 1621 and the lower feed roller 1622 is a certain length, and the roller length direction is perpendicular to the first straight line to form a stable clamping of the FPC roll.
[0069] Furthermore, to reduce the frictional force generated between the FPC roll and the feed roller assembly 162 when the FPC roll is displaced under traction, please refer to [further details omitted]. Figure 5Preferably, both the upper feed roller 1621 and the lower feed roller 1622 include an outer cylinder 1631 and a rod-shaped elastic core 1632. The rod-shaped elastic core 1632 is fixed to the top of the support frame 161. The outer cylinder 1631 is sleeved around the rod-shaped elastic core 1632 for contacting the straightened material and rotating around the rod-shaped elastic core 1632 under the action of the moving material, so as to change the sliding friction into rolling friction, reduce the friction force on the FPC roll, and improve the punching accuracy.
[0070] Preferably, please continue reading. Figure 5 The top surface of the chassis 14 is provided with a linear slide rail 171 and a slider 172 along the vertical direction of the first straight line. The slider 172 is slidably connected to the linear slide rail 171. The bottom of the punching and hole forming mechanism 15 is fixed to the slider 172, so that the punching and hole forming mechanism 15 can move with the chassis 14 along the vertical direction of the first straight line. Furthermore, the top surface of the frame 13 is provided with a linear slide rail 171 and a slider 172 along the direction of the first straight line. The slider 172 is slidably connected to the linear slide rail 171. The bottom surface of the chassis 14 is fixed to the slider 172, so that the chassis 14 can be displaced with the frame 13 along the direction of the first straight line.
[0071] The power source for slider 172 can be a lead screw, cylinder, or electric actuator, etc. Preferably, see [reference needed]. Figure 6 The top surface of the frame 13 is provided with multiple first lead screw assemblies 131. Each first lead screw assembly 131 includes a first lead screw 1311 and a first nut 1312. The first nut 1312 is raised and lowered by the rotation of the first lead screw 1311. The raising and lowering direction of the first nut 1312 is parallel to the first straight line direction. The bottom surface of the chassis 14 is fixed to the outer wall of the first nut 1312. The top surface of the chassis 14 is provided with a second lead screw assembly 141. The second lead screw assembly 141 includes a second lead screw 1411 and a second nut 1412. The length direction of the second lead screw 1411 is perpendicular to the direction of the first straight line. The second nut 1412 is raised and lowered by the rotation of the second lead screw 1411. The displacement end of the drive component is connected to the slider 172. That is, the first nut 1312 is fixed to the slider 172 connected to the chassis 14, and the second nut 1412 is fixed to the slider 172 connected to the punching and hole forming mechanism 15.
[0072] Existing punching mechanisms typically use cylinders to control the vertical movement of the punched part to punch FPC rolls. This control method has low precision and is energy-intensive. Therefore, please refer to... Figures 7-10Preferably, the punching and hole-forming mechanism 15 includes: a first coupling 152, wherein a first through hole 1521 and a second through hole 1522 are provided on the diameter line of the end face of the first coupling 152, and the first through hole 1521 is located at the center of the diameter line; and a second coupling 154, wherein a first connecting hole 1541 is provided on the diameter line of the end face of the second coupling 154, corresponding to the first through hole 1521, a second connecting hole 1542 is provided corresponding to the second through hole 1522, and a third connecting hole 1543 is also provided. The third connecting hole 1543 and the second connecting hole 1542 are symmetrical about the first connecting hole 1541; the first drive shaft 153 has one end inserted into the second through hole 1522 and the other end inserted into the second connecting hole 1542; the first punched part 156 is fixed to the first drive shaft 153 axially perpendicular to the first drive shaft 153; the second drive shaft 155 is inserted into the third connecting hole 1543; the second punched part 157 is fixed to the second drive shaft 1543 axially perpendicular to the second drive shaft 155. 55; Drive component 151, with a drive shaft 1511 extending from it; the drive shaft 1511 is inserted into the first through hole 1521 and is used to drive the first coupling 152 to rotate. The first coupling 152 is used to drive the first transmission shaft 153 to rotate around the first through hole 1521. The first transmission shaft 153 is used to drive the second coupling 154 to rotate around the first connecting hole 1541. The second coupling 154 is used to drive the second transmission shaft 155 to rotate around the first connecting hole 1541. The first punching component 156 is used to reciprocate under the drive of the rotation of the first transmission shaft 153. The second punching component 157 is used to reciprocate under the drive of the rotation of the second transmission shaft 155. The punching is achieved by motor drive, thereby saving energy. Furthermore, the reciprocating motion of the first punching component 156 and the second punching component 157 under the drive of rotation can achieve precise control of the motion displacement. The structure is relatively simple.
[0073] The first drive shaft 153 and the second drive shaft 155 are symmetrical about the second coupling 154.
[0074] Preferably, the punching and hole forming mechanism 15 further includes a pin 1531; the pin 1531 is perpendicular to the axial direction of the first drive shaft 153 and is used to fix the first drive shaft 153 to the first coupling 152 to improve the stability of the connection.
[0075] In this embodiment, the support component 16 is fixed to the chassis 14 instead of the punching and drilling mechanism 15. This allows the support component 16 to remain stationary with the material being straightened along the first straight line when the punching and drilling mechanism 15 moves along the vertical direction of the first straight line relative to the chassis 14. This avoids fixing the support component 16 to the punching and drilling mechanism 15, which would otherwise move along the vertical direction of the first straight line. This prevents friction between the support component 16 and the material in the vertical direction of the first straight line, thus avoiding the material from wrinkling due to lack of tension in the vertical direction of the first straight line and reducing the waste rate of the material during punching.
[0076] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this application, and not to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. These modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this application, and they should all be covered within the scope of the claims and specification of this application. In particular, as long as there is no structural conflict, the various technical features mentioned in the embodiments can be combined in any way. This application is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. A fully automatic punching machine with four arms and eight heads, the fully automatic punching machine (1) comprising a frame (13), wherein a feeding mechanism (11) and a discharging mechanism (12) are respectively provided at both ends of the frame (13), the feeding mechanism (11) and the discharging mechanism (12) being used to straighten the material on a first straight line and to pull the material to move on the first straight line; characterized in that, The fully automatic punching machine (1) also includes: Multiple chassis (14), the bottom surface of which is used to slide along the direction of the first straight line to the frame (13). Multiple punching hole forming mechanisms (15), each of the punching hole forming mechanisms (15) is slidably connected to the top surface of a chassis (14) along the vertical direction of the first straight line, and the punching hole forming mechanism (15) is used to punch the straightened material; Multiple pairs of support components (16), each pair of support components (16) is fixed to the top surface of a chassis (14). The support components (16) are used to clamp the straightened material and remain stationary with the straightened material in the vertical direction of the first straight line when the punching and hole forming mechanism (15) moves with the chassis (14) in the vertical direction of the first straight line.
2. The fully automatic puncher according to claim 1, characterized in that, The top surface of the chassis (14) is provided with a linear slide rail (171) and a slider (172) along the vertical direction of the first straight line. The slider (172) is slidably connected to the linear slide rail (171), and the bottom of the punching hole forming mechanism (15) is fixed to the slider (172).
3. The fully automatic puncher according to claim 2, characterized in that, The support assembly (16) includes a support frame (161) and a feed roller component (162). The bottom of the support frame (161) of each pair of support components (16) is fixed relative to the chassis (14). A pair of support frames (161) are respectively located on both sides of the punching hole forming mechanism (15), and the linear slide rail (171) is provided between the pair of support frames (161). The feed roller component (162) is located on the top of the support frame (161) and includes an upper feed roller (1621) and a lower feed roller (1622). The upper feed roller (1621) and the lower feed roller (1622) are used to clamp the material. The upper feed roller (1621) and the lower feed roller (1622) have a certain length and the roller length direction is perpendicular to the first straight line.
4. The fully automatic puncher according to claim 3, characterized in that, Both the upper feed roller (1621) and the lower feed roller (1622) include an outer cylinder (1631) and a rod-shaped elastic core (1632). The rod-shaped elastic core (1632) is fixed to the top of the support frame (161). The outer cylinder (1631) is sleeved around the rod-shaped elastic core (1632) for contacting the straightened material and rotating around the rod-shaped elastic core (1632) under the action of the moving material.
5. The fully automatic puncher according to claim 4, characterized in that, Both the feeding mechanism (11) and the discharging mechanism (12) include a receiving component (121), a tensioning component (122), and a straight component (123) arranged from bottom to top. The receiving component (121) is used to wind the material; The straightening member (123) is located near the end of the frame (13), and the line connecting the straightening member (123) of the feeding mechanism (11) and the discharging mechanism (12) is parallel to the plane of the frame (13) to keep the plane of the straightened material parallel to the plane of the frame (13). The distance between the tensioning member (122) and the frame (13) is greater than the distance between the receiving member (121) and the straightening member (123) and the frame (13), for tensioning the material.
6. The fully automatic puncher according to claim 5, characterized in that, The punching and hole-forming mechanism (15) includes: A first coupling (152) has a first through hole (1521) and a second through hole (1522) on the diameter line of its end face, with the first through hole (1521) located at the center of the diameter line. The second coupling (154) has a first connecting hole (1541) on the diameter line of its end face, corresponding to the first through hole (1521), a second connecting hole (1542) on the diameter line of the second through hole (1522), and a third connecting hole (1543), wherein the third connecting hole (1543) and the second connecting hole (1542) are symmetrical about the first connecting hole (1541); The first drive shaft (153) has one end inserted into the second through hole (1522) and the other end inserted into the second connecting hole (1542). The first punched part (156) is axially fixed to the first drive shaft (153) perpendicular to the first drive shaft (153). The second drive shaft (155) is inserted into the third connecting hole (1543). The second punched part (157) is axially fixed to the second drive shaft (155) perpendicular to the second drive shaft (155). A drive element (151) extending a drive shaft (1511). The drive shaft (1511) is inserted into the first through hole (1521) and is used to drive the first coupling (152) to rotate. The first coupling (152) is used to drive the first transmission shaft (153) to perform circumferential motion around the first through hole (1521). The first transmission shaft (153) is used to drive the second coupling (154) to rotate around the first connecting hole (1541). The second coupling (154) is used to drive the second transmission shaft (155) to perform circumferential motion around the first connecting hole (1541). The first punched part (156) is used to reciprocate under the drive of the circular motion of the first transmission shaft (153); The second punched part (157) is used to reciprocate under the drive of the circular motion of the second drive shaft (155).
7. The fully automatic punching machine according to claim 6, characterized in that, The punching hole forming mechanism (15) further includes a pin (1531); the pin (1531) is perpendicular to the axial direction of the first drive shaft (153) and is used to fix the first drive shaft (153) to the first coupling (152).
8. The fully automatic puncher according to claim 7, characterized in that, The top surface of the frame (13) is provided with a plurality of first lead screw assemblies (131). The first lead screw assembly (131) includes a first lead screw (1311) and a first nut (1312). The first nut (1312) is raised and lowered under the rotation of the first lead screw (1311). The raising and lowering direction of the first nut (1312) is parallel to the first straight line direction. The bottom surface of the chassis (14) is fixed to the outer wall of the first nut (1312).
9. The fully automatic puncher according to claim 8, characterized in that, The top surface of the chassis (14) is provided with a second lead screw assembly (141), which includes a second lead screw (1411) and a second nut (1412). The length direction of the second lead screw (1411) is perpendicular to the direction of the first straight line, and the second nut (1412) is raised and lowered by the rotation of the second lead screw (1411).
10. The fully automatic puncher according to claim 9, characterized in that, The fully automatic punching machine (1) also includes a control mechanism, which is electrically connected to the first lead screw (1311), the second lead screw (1411) and the drive member (151) respectively, and is used to control the rotation of the first lead screw (1311), the second lead screw (1411) and the drive member (151) respectively.
Citation Information
Patent Citations
FPC roll-to-roll four-arm eight-head punching machine
CN118952373A
A FPC roll-to-roll four-arm eight-head punching machine
CN119567351B