Mixing device for producing ceramsite by using municipal sludge

By designing a mixing device with stirring rods, scrapers, and sieves, the problems of uneven mixing and equipment wear in the production of municipal sludge ceramsite were solved, achieving more efficient material mixing and convenient maintenance.

CN224144983UActive Publication Date: 2026-04-21GUANGXI AOYU ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
GUANGXI AOYU ENVIRONMENTAL PROTECTION TECH CO LTD
Filing Date
2025-05-06
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

Existing municipal sludge production ceramsite mixing equipment suffers from uneven mixing and is prone to damage to the internal components of the mixing tank when processing lumpy raw materials.

Method used

A mixing device comprising a stirring rod, a scraper, a sieve plate, and a chute structure is designed. The stirring rod drives the scraper and sieve plate to rotate. The scraper scrapes off the sticky material, the sieve plate pushes the material, and the chute is easy to disassemble and maintain.

Benefits of technology

It improves the uniformity of material mixing, reduces wear and tear on the internal parts of the mixing tank, and facilitates the maintenance and cleaning of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a mixing device for producing ceramsite by using municipal sludge, and relates to the technical field of ceramsite production by using sludge, the mixing device comprises a supporting plate, the top end of the supporting plate is fixedly connected with a mixing barrel, the bottom end of the inner side of the mixing barrel is clamped with a mounting plate, and the top end of the mounting plate is rotationally connected with a rotating shaft. By adopting the structure, materials needing to be mixed are put into the mixing barrel, the sieving plate can effectively support the materials, the stirring rod can be driven to rotate by starting the driving motor, the stirring rod can drive the scraping plate to rotate, and the scraping plate can continuously push the materials at the top end of the sieving plate, so that the materials can be pushed to be scattered; according to the material mixing device, the supporting rods are arranged, so that materials can fall into the material mixing barrel through the screening plate, the material mixing uniformity can be improved, the supporting rods can drive the scraping plates to rotate together during rotation of the stirring rods, the scraping plates can scrape off the materials adhered to the inner wall of the material mixing barrel, and the material mixing device is convenient and practical.
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Description

Technical Field

[0001] This utility model belongs to the field of sludge production of ceramsite technology, and specifically relates to a mixing device for producing ceramsite using municipal sludge. Background Technology

[0002] With the continuous improvement of economic level, the technology of producing ceramsite from municipal sludge is becoming more and more mature. As a waste generated in the process of sewage treatment, municipal sludge will cause secondary pollution to the environment if it is not disposed of properly. Using sludge to produce ceramsite, and then making brick clay from these ceramsite, can not only solve the problem of sludge disposal, but also solve the problem of the source of raw materials for building materials bricks. In the process of producing ceramsite from municipal sludge, a mixing device is required.

[0003] Chinese patent with announcement number "CN217248350U" discloses a mixing device for producing ceramsite using municipal sludge, including a mixing box, a base, and a screening box. A feed inlet is installed on one side of the top of the mixing box, and a stirring mechanism is installed inside the mixing box. The base is installed at the bottom of the mixing box, and a screening box is installed inside the base. A second discharge port is installed at the top of the screening box, and a first discharge port is installed on one side of the bottom of the screening box. A vibration mechanism is installed at the bottom of the screening box.

[0004] However, the above structure still has some shortcomings. In the mixing process, the raw materials to be mixed are usually put directly into the mixing tank for mixing. Some of the lumpy raw materials need to be mixed and stirred continuously to become loose. This is not only not conducive to mixing, but also causes some wear and tear on the mixing rod in the mixing tank, which is very inconvenient. Utility Model Content

[0005] In view of the problems mentioned in the background art, the purpose of this utility model is to provide a mixing device for producing ceramsite using municipal sludge, so as to solve the problems mentioned in the background art.

[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution:

[0007] A mixing device for producing ceramsite using municipal sludge includes a support plate, a mixing tank fixedly connected to the top of the support plate, an mounting plate snapped into the bottom inner side of the mixing tank, a rotating shaft rotatably connected to the top of the mounting plate, a stirring rod fixedly connected to the top of the rotating shaft, a connector at the top of the stirring rod, a support rod fixedly connected to the outer wall of the stirring rod, a scraper slidably connected to the inner wall of the mixing tank, one side of the support rod slidably connected to the other side of the scraper, a sieve plate slidably connected to the inner wall of the mixing tank, a scraper fixedly connected to the outer wall of the stirring rod, a sleeve fixedly connected to the top of the support plate, a movable column sleeved to the top of the sleeve, a top frame threadedly connected to the top of the movable column, a drive motor mounted on the top of the top frame, and the rotating shaft of the drive motor abutting with the connector.

[0008] As a preferred technical solution, a first groove matching the scraper is provided on the inner wall of the mixing barrel. The scraper is slidably connected to the inner wall of the mixing barrel through the first groove. A second groove is provided on the other side of the scraper. A slider matching the second groove is fixedly connected to one side of the support rod. The slider is slidably connected to the inner side of the second groove.

[0009] As a preferred technical solution, a third sliding groove matching the sieve plate is provided on the inner wall of the mixing barrel. The sieve plate is slidably connected to the inner wall of the mixing barrel through the third sliding groove, and the bottom end of the scraper is in contact with the top end of the sieve plate.

[0010] As a preferred technical solution, a first slot is provided at the bottom inner side of the mixing tank, a second slot is provided on the inner wall of the first slot, a circular groove is provided at the bottom inner side of the first slot, a first locking block that matches the first slot is fixedly connected to the bottom of the mounting plate, a second locking block that matches the second slot is fixedly connected to the outer side of the first locking block, and the second locking block is engaged with the inner side of the circular groove.

[0011] As a preferred technical solution, a retaining spring that matches the second retaining block is installed on the inner side of the circular groove. The bottom end of the second retaining block is engaged with the top end of the retaining spring, and the second retaining block is engaged with the inner side of the circular groove by the retaining spring.

[0012] As a preferred technical solution, the top of the top frame is provided with a screw hole, which extends into the interior of the movable column. A bolt is threaded into the inner side of the screw hole, and the bottom end of the bolt is threaded into the interior of the movable column through the screw hole. The top frame is threaded to the top of the movable column through the screw hole and the bolt.

[0013] As a preferred technical solution, an electric push rod is installed at the top of the support plate, a connecting plate is fixedly connected to the inner wall of the movable column, the top of the electric push rod is fixedly connected to the bottom of the connecting plate, a telescopic rod is fixedly connected to the top of the support plate, and the top of the telescopic rod is fixedly connected to the bottom of the connecting plate.

[0014] As a preferred technical solution, the bottom end of the support plate is fixedly connected to a support leg, the support leg is fixedly connected to the four sides near the corner of the bottom end of the support plate, the inner side of the support leg is fixedly connected to a base frame, and the top of the base frame is provided with a collection box, the position of the collection box corresponding to the position of the discharge port of the mixing barrel.

[0015] In summary, the present invention has the following main advantages:

[0016] First, when using it, put the materials to be mixed into the mixing bucket. The sieve plate can effectively support the materials. Starting the drive motor can drive the stirring rod to rotate, and the stirring rod can drive the scraper to rotate. The scraper can continuously push the materials on the top of the sieve plate, thereby dispersing the materials so that they can fall into the mixing bucket through the sieve plate, thus improving the uniformity of the material mixing. During the rotation of the stirring rod, the support rod will also drive the scraper to rotate together. The scraper can scrape off the materials adhering to the inner wall of the mixing bucket, which is convenient and practical.

[0017] Secondly, the presence of the first locking block facilitates the insertion of the second locking block into the circular groove. By adjusting the second locking block to a position that does not correspond to the second locking groove, the mounting plate can be effectively engaged to prevent displacement. When it needs to be disassembled later, the second locking block can be adjusted to a position corresponding to the second locking groove, and then it can be pulled out directly. When the stirring rod is pulled, its support rod can slide upward along the second sliding groove, and the sieve plate that is pushed can slide along the third sliding groove, thus bringing the sieve plate out together, so that the user can perform separate maintenance and cleaning of the stirring rod and mixing tank later. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the inner structure of the mixing tank of this utility model;

[0020] Figure 3 This is a schematic diagram of the stirring rod structure of this utility model;

[0021] Figure 4 This is a schematic diagram of the scraper structure of this utility model;

[0022] Figure 5 This is a utility model Figure 4 A magnified structural diagram of part A.

[0023] Reference numerals: 1. Support plate; 2. Support leg; 3. Base frame; 4. Collection box; 5. Sleeve column; 6. Movable column; 7. Top frame; 8. Screw hole; 9. Bolt; 10. Connecting plate; 11. Electric push rod; 12. Telescopic rod; 13. Mixing bucket; 14. First slot; 15. Second slot; 16. Circular groove; 17. Snap ring; 18. Mounting plate; 19. First locking block; 20. Second locking block; 21. Rotating shaft; 22. Stirring rod; 23. Support rod; 24. Scraper rod; 25. Connector; 26. Sliding block; 27. Scraper; 28. First chute; 29. ​​Second chute; 30. Third chute; 31. Screening plate; 32. Drive motor. Detailed Implementation

[0024] Example

[0025] refer to Figures 1 to 5 This embodiment of a mixing device for producing ceramsite using municipal sludge includes a support plate 1. A mixing tank 13 is fixedly connected to the top of the support plate 1. An installation plate 18 is snapped onto the bottom inner side of the mixing tank 13. A rotating shaft 21 is rotatably connected to the top of the installation plate 18. A stirring rod 22 is fixedly connected to the top of the rotating shaft 21. A connector 25 is provided at the top of the stirring rod 22. A support rod 23 is fixedly connected to the outer wall of the stirring rod 22. A scraper 27 is slidably connected to the inner wall of the mixing tank 13. One side of the support rod 23 is slidably connected to the other side of the scraper 27. A sieve plate 31 is slidably connected to the inner wall of the mixing tank 13. A scraper 24 is fixedly connected to the outer wall of the stirring rod 22. A sleeve column 5 is fixedly connected to the top of the support plate 1. A movable column 6 is sleeved onto the top of the sleeve column 5. The top of the mixing drum 13 is threadedly connected to a top frame 7, and a drive motor 32 is installed at the top of the top frame 7. The rotating shaft of the drive motor 32 is connected to the connector 25. In use, the mixing drum 13 facilitates the placement of materials, and its sieve plate 31 can effectively support the materials. Starting the drive motor 32 can drive the stirring rod 22 to rotate, and the stirring rod 22 can drive the scraper 27 to rotate. The scraper 24 can continuously push the materials at the top of the sieve plate 31, thereby dispersing the materials so that they can fall into the mixing drum 13 through the sieve plate 31, thereby improving the uniformity of material mixing. During the rotation of the stirring rod 22, its support rod 23 will also drive the scraper 27 to rotate together. The scraper 27 can scrape off the materials adhering to the inner wall of the mixing drum 13, which is convenient and practical.

[0026] refer to Figures 1 to 4The inner wall of the mixing tank 13 is provided with a first groove 28 that matches the scraper 27. The scraper 27 is slidably connected to the inner wall of the mixing tank 13 through the first groove 28. A second groove 29 is provided on the other side of the scraper 27. A slider 26 that matches the second groove 29 is fixedly connected to one side of the support rod 23. The slider 26 is slidably connected to the inner side of the second groove 29. Due to the opening of the first groove 28, the sliding point of the scraper 27 can be effectively pulled, which can improve the stability of the sliding point of the scraper 27. Due to the opening of the second groove 29, it is convenient for the user to disassemble the support rod 23 and the scraper 27.

[0027] refer to Figures 1 to 4 The inner wall of the mixing barrel 13 is provided with a third sliding groove 30 that matches the sieve plate 31. The sieve plate 31 is slidably connected to the inner wall of the mixing barrel 13 through the third sliding groove 30. The bottom end of the scraper 24 is in contact with the top end of the sieve plate 31. Due to the opening of the third sliding groove 30, the sieve plate 31 can slide up and down. The sieve plate 31 can be directly pulled out through the third sliding groove 30.

[0028] refer to Figures 1 to 5 A first slot 14 is provided at the bottom inner side of the mixing tank 13. A second slot 15 is provided on the inner wall of the first slot 14. A circular groove 16 is provided at the bottom inner side of the first slot 14. A first locking block 19 matching the first slot 14 is fixedly connected to the bottom of the mounting plate 18. A second locking block 20 matching the second slot 15 is fixedly connected to the outer side of the first locking block 19. The second locking block 20 is engaged with the inner side of the circular groove 16. Due to the presence of the first locking block 19, it is convenient for the second locking block 20 to be inserted into the circular groove 16. The second locking block 20 is adjusted to... The second slot 15 is not a corresponding point, thus the mounting plate 18 can be effectively engaged to prevent displacement. When it needs to be disassembled later, the second locking block 20 is adjusted to the corresponding point of the second slot 15, and then it can be pulled out directly. When the stirring rod 22 is pulled, its support rod 23 can slide upward along the second slide 29, and the sieve plate 31 that is pushed can slide along the third slide 30, so that the sieve plate 31 can be taken out together, so that the user can perform separate maintenance and cleaning of the stirring rod 22 and the mixing tank 13 later.

[0029] refer to Figure 4 and Figure 5 A retaining spring 17 matching the second retaining block 20 is installed on the inner side of the circular groove 16. The bottom end of the second retaining block 20 is engaged with the top end of the retaining spring 17. The second retaining block 20 is engaged with the inner side of the circular groove 16 through the retaining spring 17. Due to the presence of the retaining spring 17, the retaining spring 17 can engage the second retaining block 20 at a secondary position, which can effectively improve the stability of the engagement of the second retaining block 20 at a certain position, and also effectively improve the stability of the engagement of the mounting plate 18 at a certain position.

[0030] refer to Figure 1 and Figure 2 The top of the top frame 7 has a screw hole 8 extending into the interior of the movable column 6. A bolt 9 is threaded into the inside of the screw hole 8. The bottom end of the bolt 9 is threaded into the interior of the movable column 6 through the screw hole 8. The top frame 7 is threaded to the top of the movable column 6 through the screw hole 8 and the bolt 9. Due to the presence of the bolt 9, the screwing in of the bolt 9 can effectively fix the top frame 7 to prevent displacement. When the top frame 7 needs to be disassembled later, the bolt 9 can be unscrewed from the screw hole 8. This also facilitates the user's maintenance of the structure on the top frame 7 later.

[0031] refer to Figure 1 An electric push rod 11 is installed at the top of the support plate 1. A connecting plate 10 is fixedly connected to the inner wall of the movable column 6. The top of the electric push rod 11 is fixedly connected to the bottom of the connecting plate 10. A telescopic rod 12 is fixedly connected to the top of the support plate 1. The top of the telescopic rod 12 is fixedly connected to the bottom of the connecting plate 10. Due to the presence of the electric push rod 11, it is convenient for the user to push or pull the movable column 6 to move so as to adjust the height of the top frame 7. It is also convenient for the user to disconnect the connection point of the drive motor 32. The telescopic rod 12 includes a movable rod and a sleeve rod. The movable rod is sleeved inside the sleeve rod. The telescopic rod 12 can provide secondary support and traction to the bottom of the connecting plate 10 without hindering the adjustment of the height of the movable column 6, thereby effectively improving the stability of the height adjustment of the top frame 7.

[0032] refer to Figure 1 The bottom end of the support plate 1 is fixedly connected to the support leg 2, which is fixedly connected to the four sides near the corner of the bottom end of the support plate 1. The inner side of the support leg 2 is fixedly connected to the base frame 3, and the top of the base frame 3 is provided with a collection box 4. The position of the collection box 4 corresponds to the position of the discharge port of the mixing barrel 13. Due to the presence of the support leg 2, the bottom end of the support plate 1 can be effectively supported. The collection box 4 can collect the mixed material in the mixing barrel 13 in a unified manner so that the user can transfer and process it later.

[0033] Operating principle and advantages: During use, the mixing drum 13 facilitates the placement of materials, and its sieve plate 31 effectively supports the materials. Starting the drive motor 32 rotates the stirring rod 22, which in turn rotates the scraper 27. The scraper 24 continuously pushes the material at the top of the sieve plate 31, thus dispersing the material so that it can fall into the mixing drum 13 through the sieve plate 31, thereby improving the uniformity of material mixing. During the rotation of the stirring rod 22, its support rod 23 also drives the scraper 27 to rotate, scraping off any material adhering to the inner wall of the mixing drum 13, making it convenient and practical. The opening of the first chute 28 allows for precise control of the sliding points of the scraper 27. Effective traction improves the stability of the scraper 27's sliding position. The second groove 29 facilitates the user's disassembly of the support rod 23 and scraper 27. The third groove 30 facilitates the up-and-down sliding of the sieve plate 31, allowing it to be directly pulled out. The presence of the first locking block 19 facilitates the insertion of the second locking block 20 into the circular groove 16. Adjusting the second locking block 20 to a position that does not correspond to the second locking groove 15 effectively engages the mounting plate 18, preventing displacement. For later disassembly, adjust the second locking block 20 to correspond to the second locking groove 15 and then pull it out directly. Pull the stirring rod. At 22 o'clock, its support rod 23 can slide upward along the second slide groove 29, and the screen plate 31 that is pushed can slide along the third slide groove 30, thereby bringing the screen plate 31 out together, so that the user can perform separate maintenance and cleaning of the stirring rod 22 and the mixing tank 13 later. Due to the presence of the retaining spring 17, the retaining spring 17 can perform secondary locking at the second locking block 20 point, which can effectively improve the stability of the locking at the second locking block 20 point, and also effectively improve the stability of the locking at the mounting plate 18 point. Due to the presence of the bolt 9, the screwing in of the bolt 9 can effectively fix the top frame 7 point to prevent the top frame 7 from shifting. When the top frame 7 needs to be disassembled later, the bolt 9 can be screwed out of the screw hole 8, which also facilitates the user's later disassembly. During the maintenance of the top frame 7 structure, the presence of the electric push rod 11 facilitates the user to push or pull the movable column 6 to adjust the height of the top frame 7. It also facilitates the user to disconnect the connection point of the drive motor 32. The telescopic rod 12 includes a movable rod and a sleeve rod. The movable rod is sleeved inside the sleeve rod. The telescopic rod 12 can provide secondary support and traction to the bottom end of the connecting plate 10 without hindering the adjustment of the height of the movable column 6, thereby effectively improving the stability of the height adjustment of the top frame 7. The presence of the support leg 2 can effectively support the bottom end of the support plate 1. The collection box 4 can collect the mixed materials in the mixing tank 13 for the user to transfer and process later.

Claims

1. A mixing device for producing ceramsite using municipal sludge, comprising a support plate (1), characterized in that: A mixing tank (13) is fixedly connected to the top of the support plate (1). An installation plate (18) is snapped into the bottom inner side of the mixing tank (13). A rotating shaft (21) is rotatably connected to the top of the installation plate (18). A stirring rod (22) is fixedly connected to the top of the rotating shaft (21). A connector (25) is provided at the top of the stirring rod (22). A support rod (23) is fixedly connected to the outer wall of the stirring rod (22). A scraper (27) is slidably connected to the inner wall of the mixing tank (13). One side of the support rod (23) A slidable connection is made to the other side of the scraper (27). A sieve plate (31) is slidably connected to the inner wall of the mixing barrel (13). A scraper (24) is fixedly connected to the outer wall of the stirring rod (22). A sleeve column (5) is fixedly connected to the top of the support plate (1). A movable column (6) is sleeved on the top of the sleeve column (5). A top frame (7) is threadedly connected to the top of the movable column (6). A drive motor (32) is installed on the top of the top frame (7). The rotating shaft of the drive motor (32) is connected to the connector (25).

2. A mixing device for producing ceramsite using municipal sludge according to claim 1, characterized in that: The inner wall of the mixing barrel (13) is provided with a first groove (28) that matches the scraper (27). The scraper (27) is slidably connected to the inner wall of the mixing barrel (13) through the first groove (28). A second groove (29) is provided on the other side of the scraper (27). A slider (26) that matches the second groove (29) is fixedly connected to one side of the support rod (23). The slider (26) is slidably connected to the inner side of the second groove (29).

3. A mixing device for producing ceramsite using municipal sludge according to claim 1, characterized in that: The mixing barrel (13) has a third groove (30) that matches the sieve plate (31) on its inner wall. The sieve plate (31) is slidably connected to the inner wall of the mixing barrel (13) through the third groove (30). The bottom end of the scraper (24) is in contact with the top end of the sieve plate (31).

4. A mixing device for producing ceramsite using municipal sludge according to claim 1, wherein: The mixing tank (13) has a first slot (14) at its inner bottom end, a second slot (15) on its inner wall, a circular groove (16) at its inner bottom end, a first block (19) matching the first slot (14) fixedly connected to the bottom end of the mounting plate (18), a second block (20) matching the second slot (15) fixedly connected to the outer side of the first block (19), and the second block (20) engaging with the inner side of the circular groove (16).

5. A mixing device for producing ceramsite using municipal sludge according to claim 4, characterized in that: The inner side of the circular groove (16) is equipped with a retaining ring (17) that matches the second retaining block (20). The bottom end of the second retaining block (20) is engaged with the top end of the retaining ring (17), and the second retaining block (20) is engaged with the inner side of the circular groove (16) through the retaining ring (17).

6. A mixing device for producing ceramsite using municipal sludge according to claim 1, characterized in that: The top of the top frame (7) is provided with a screw hole (8), which extends into the interior of the movable column (6). A bolt (9) is threadedly connected to the inside of the screw hole (8). The bottom end of the bolt (9) is threadedly connected to the interior of the movable column (6) through the screw hole (8). The top frame (7) is threadedly connected to the top of the movable column (6) through the screw hole (8) and the bolt (9).

7. A mixing device for producing ceramsite using municipal sludge according to claim 1, characterized in that: An electric push rod (11) is installed at the top of the support plate (1), a connecting plate (10) is fixedly connected to the inner wall of the movable column (6), the top of the electric push rod (11) is fixedly connected to the bottom of the connecting plate (10), a telescopic rod (12) is fixedly connected to the top of the support plate (1), and the top of the telescopic rod (12) is fixedly connected to the bottom of the connecting plate (10).

8. A mixing device for producing ceramsite using municipal sludge according to claim 1, characterized in that: The bottom end of the support plate (1) is fixedly connected to the support leg (2), the support leg (2) is fixedly connected to the four sides near the corner of the bottom end of the support plate (1), the inner side of the support leg (2) is fixedly connected to the base frame (3), the top of the base frame (3) is provided with a collection box (4), the position of the collection box (4) corresponds to the position of the discharge port of the mixing barrel (13).

Citation Information

Patent Citations

  • Mixing device for producing ceramsite by using municipal sludge

    CN217248350U