Dry-mixed mortar stirring tank with dust falling device

By spraying a water curtain into the dry mortar mixing tank to block dust, and combining it with an air suction pipe and an industrial vacuum cleaner, the problem of difficult dust removal in the early stage of mixing is solved, achieving a more comprehensive dust removal effect and a cleaner working environment.

CN224145007UActive Publication Date: 2026-04-21YUNNAN LUYU GREEN BUILDING MATERIALS TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
YUNNAN LUYU GREEN BUILDING MATERIALS TECH CO LTD
Filing Date
2025-05-19
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

The dust generated when water is added in the initial stage of mixing in existing dry-mix mortar mixing tanks is difficult to clean effectively, resulting in incomplete dust removal.

Method used

A dry mortar mixing tank with a dust suppression device was designed. During the mixing process, fine water jets are sprayed to form a water curtain to block dust. During the feeding process, an air suction pipe and a collection hood are combined with an industrial vacuum cleaner to quickly absorb dust.

Benefits of technology

It achieves all-round dust removal in the initial stage of mixing, reduces dust pollution, improves the working environment, and reduces harm to human health.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224145007U_ABST
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Abstract

The utility model discloses a dry-mixed mortar stirring tank with a dust falling device, which comprises a stirring box, the top of the stirring box is provided with a feeding assembly, the inside of the stirring box is provided with a mixing assembly, the bottom of the stirring box is fixedly provided with a discharge port, and the bottom of the stirring box is fixedly provided with supporting legs. The mixing assembly comprises a stirring rod, and the water outlet is communicated with the interior of the rotating plate and the outside. According to the dry-mixed mortar stirring tank with the dust falling device, the stirring function and the dust falling function are organically combined, water enters a rotating pipe through a conveying pipe and a rotating connector and then is sprayed out from a water drainage opening in the bottom of a rotating plate to form a water curtain, mortar and water are mixed and stirred, meanwhile, dust generated by stirring is effectively prevented from drifting upwards, and the dust is prevented from being discharged from a feeding inlet; compared with a traditional stirring tank, the dust removal effect in the initial stirring stage is improved, the clean working environment is guaranteed, and dust pollution is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of building engineering technology, specifically a dry mortar mixing tank with a dust suppression device. Background Technology

[0002] Dry-mixed mortar refers to a granular or powdery material that is physically mixed in a certain proportion with aggregates (such as quartz sand), inorganic cementitious materials (such as cement), and additives (such as polymers) that have undergone drying and screening. It is transported to the construction site in bagged or bulk form and can be used directly after being mixed with water.

[0003] Patent publication number "CN213137251U" discloses "A dry-mixed mortar mixing tank with a dust suppression device, which relates to the technical field of dry-mixed mortar production. It solves the problem that when a large amount of raw material falls into the mixing tank from the buffer hopper, due to pressure balance, a large amount of gas will escape upwards from the connection between the mixing tank and the buffer hopper." The tank includes a tank body, a hopper fixedly connected to the tank body, an exhaust box fixedly connected to the hopper, several exhaust holes on the inner circumference of the exhaust box, an exhaust pipe fixedly connected to the exhaust box, a connecting pipe fixedly connected to the top of the tank body, and the end of the connecting pipe away from the tank body connected to the end of the exhaust pipe away from the exhaust box. An exhaust fan is horizontally installed above the tank body, and an air intake assembly is provided between the exhaust fan's air inlet and the connecting pipe. The air intake assembly includes an exhaust pipe, and a filter screen is installed inside the exhaust pipe at the end away from the exhaust fan. It has the advantage of minimizing dust overflow from the hopper when material is discharged from the buffer hopper to the hopper on the mixing tank.

[0004] Although the aforementioned patent can adsorb the dust generated during the feeding process and prevent the dust from floating around, in the initial stage of solid mortar mixing, as water is gradually introduced into the mortar, a large amount of dust will be generated inside the solid mortar under the action of stirring. This dust will be quickly discharged from bottom to top after feeding. It is difficult to clean the dust generated in the initial stage of mixing by simply vacuuming, resulting in incomplete overall dust removal.

[0005] To address this issue, the present invention provides a dry mortar mixing tank with a dust suppression device. Utility Model Content

[0006] To address the shortcomings of existing technologies, this utility model provides a dry mortar mixing tank with a dust suppression device, thus solving the aforementioned problems.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a dry-mixed mortar mixing tank with a dust suppression device, comprising a mixing chamber, a feeding assembly at the top of the mixing chamber, a mixing assembly inside the mixing chamber, a discharge port fixedly installed at the bottom of the mixing chamber, and support legs fixedly installed at the bottom of the mixing chamber. The mixing assembly includes a mixing rod, mixing blades fixedly installed on the outer side of the mixing rod, a rotating block fixedly installed on the top of the mixing rod, a rotating pipe fixedly installed on the top of the rotating block, the rotating pipe being rotatably connected to the inner top of the mixing chamber, a rotating plate fixedly installed on the outer side of the rotating block, the rotating block and the rotating plate being hollow inside, the rotating pipe communicating with the interior of the rotating block, the rotating block communicating with the interior of the rotating plate, and a drain outlet at the bottom of the rotating plate, the drain outlet connecting the interior of the rotating plate to the outside.

[0008] Preferably, a discharge port is fixedly installed at the bottom of the mixing tank, and a support leg is fixedly installed on the outer side of the bottom of the mixing tank.

[0009] Preferably, a rotary joint is fixedly installed on the top of the rotating tube, and a conveying pipe is fixedly installed on the top of the rotary joint. The rotary joint is divided into upper and lower sections, which are rotatably connected to each other. The conveying pipe communicates with the interior of the rotating tube through the rotary joint. A bracket is fixedly installed between the outer side of the upper half of the rotary joint and the mixing tank.

[0010] Preferably, the conveying pipe is fixedly installed at the top of the upper half of the rotary joint, and the rotating pipe is fixedly installed at the bottom of the lower half of the rotary joint.

[0011] Preferably, a motor is fixedly installed on the top of the mixing tank, a first gear is fixedly installed on the top of the motor, and a second gear is fixedly installed on the outer side of the lower half of the rotary joint, with the first gear and the second gear meshing with each other.

[0012] Preferably, the feeding assembly includes a feeding hopper, which is fixedly installed on the top of the mixing tank and communicates with the interior of the mixing tank. A side cover is fixedly installed on the top of the feeding hopper, and a collection cover is fixedly installed on the top of the side cover. A feeding port is opened on the side of the side cover.

[0013] Preferably, an air suction pipe is fixedly installed on the top of the collection hood, the air suction pipe is connected to the inside of the collection hood, a horizontal plate is fixedly installed on the outside of the air suction pipe, and a vertical rod is fixedly installed between the horizontal plate and the top of the mixing tank.

[0014] Beneficial effects

[0015] This invention provides a dry-mixed mortar mixing tank with a dust suppression device. Compared with the prior art, it has the following advantages:

[0016] 1. This dry mortar mixing tank with a dust suppression device organically combines mixing and dust suppression functions. Water enters the rotating pipe through the conveying pipe and rotary joint, and then sprays out from the drain outlet at the bottom of the rotating plate to form a water curtain. While mixing mortar and water, it effectively prevents the dust generated during mixing from floating upwards and avoids dust from being discharged from the feeding inlet. Compared with traditional mixing tanks, it improves the dust removal effect in the initial stage of mixing, ensures a clean working environment, and reduces dust pollution.

[0017] 2. The dry mortar mixing tank with dust suppression device is equipped with a dust removal structure consisting of a side cover, a collection cover, and an air suction pipe. When the material is put into the feeding hopper, the air suction pipe connected to the external industrial vacuum cleaner forms a strong suction in the collection cover, which can quickly gather and absorb the dust generated during the feeding process, reduce the dust dispersion in the feeding process, effectively improve the working environment of operators, and reduce the harm of dust to human health. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0019] Figure 1 This is a perspective view of the external structure of this utility model;

[0020] Figure 2 This is a three-dimensional view of the internal structure of this utility model;

[0021] Figure 3 This is a three-dimensional view of the back structure of this utility model;

[0022] Figure 4 This is the utility model Figure 3 Enlarged view of the structure at point A in the middle;

[0023] Figure 5 This is a three-dimensional cross-sectional view of the internal structure of this utility model.

[0024] In the diagram: 1. Mixing tank; 2. Feeding assembly; 21. Feeding hopper; 22. Side cover; 23. Collection cover; 24. Suction pipe; 25. Horizontal plate; 26. Vertical rod; 3. Mixing assembly; 31. Stirring rod; 32. Stirring blade; 33. Rotating block; 34. Rotating pipe; 35. Rotating plate; 36. Drain outlet; 37. Rotary joint; 38. Conveying pipe; 39. Support; 310. Motor; 311. First gear; 312. Second gear; 4. Discharge port; 5. Support leg. Detailed Implementation

[0025] It should be noted that in the description of the embodiments of this application, the terms "front," "rear," "left," "right," "up," "down," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. The terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication between two elements. For those skilled in the art, the specific meaning of the above terms in this application can be understood according to the specific circumstances.

[0026] The present application will be further described in detail below with reference to the accompanying drawings and embodiments.

[0027] Reference Figures 1 to 5 This application provides a dry mortar mixing tank with a dust suppression device, including a mixing box 1. A feeding component 2 is provided on the top of the mixing box 1, a mixing component 3 is provided inside the mixing box 1, a discharge port 4 is fixedly installed at the bottom of the mixing box 1, and a support leg 5 is fixedly installed at the bottom of the mixing box 1. The mixing component 3 includes a mixing rod 31, a mixing blade 32 is fixedly installed on the outer side of the mixing rod 31, a rotating block 33 is fixedly installed on the top of the mixing rod 31, a rotating pipe 34 is fixedly installed on the top of the rotating block 33, the rotating pipe 34 is rotatably connected to the inner top of the mixing box 1, a rotating plate 35 is fixedly installed on the outer side of the rotating block 33, the rotating block 33 and the rotating plate 35 are hollow inside, the rotating pipe 34 communicates with the inside of the rotating block 33, the rotating block 33 communicates with the inside of the rotating plate 35, and a drain port 36 is opened at the bottom of the rotating plate 35, which connects the inside of the rotating plate 35 to the outside.

[0028] A discharge port 4 is fixedly installed at the bottom of the mixing tank 1, and a support leg 5 is fixedly installed on the outer side of the bottom of the mixing tank 1. A rotary joint 37 is fixedly installed at the top of the rotating pipe 34, and a conveying pipe 38 is fixedly installed at the top of the rotary joint 37. The rotary joint 37 is divided into upper and lower sections, which are rotatably connected to each other. The conveying pipe 38 communicates with the interior of the rotating pipe 34 through the rotary joint 37. A bracket 39 is fixedly installed between the outer side of the upper half of the rotary joint 37 and the mixing tank 1. The conveying pipe 38 is fixedly installed at the top of the upper half of the rotary joint 37, and the rotating pipe 34 is fixedly installed at the bottom of the lower half of the rotary joint 37. A motor 310 is fixedly installed at the top of the mixing tank 1, and a first gear 311 is fixedly installed at the top of the motor 310. A second gear 312 is fixedly installed on the outer side of the lower half of the rotary joint 37, and the first gear 311 and the second gear 312 mesh with each other.

[0029] In this embodiment, the conveying pipe 38 is connected to an external water supply pipe. Water used for mixing mortar enters the rotating pipe 34 through the conveying pipe 38 and the rotary joint 37, and then sprays out from the drain outlet 36 through the rotating block 33 and the rotating plate 35. Fine water jets are sprayed out through multiple drain outlets 36. During the mixing process of water and mortar, the starting motor 310 drives the first gear 311 to rotate, which in turn drives the second gear 312 to rotate. The rotation of the second gear 312 drives the lower half of the rotary joint 37 to rotate and drive the interior of the rotating pipe 34 below. This method ensures that the rotation of the rotating pipe 34 does not affect the conveying pipe 38. The water inside the rotating pipe 34 is transported, and the rotating pipe 34 drives the rotating block 33 to rotate. The rotating block 33 drives the rotating plate 35 and the stirring rod 31 below to rotate. The rotating rod 31 drives the stirring blade 32 to rotate, thereby mixing the mortar and water. The rotation of the rotating plate 35 can form a water curtain composed of rotating fine water columns above the mixed mortar, ensuring water supply while preventing dust generated by the mixing below from floating upwards. This ensures that the dust generated in the initial stage of mixing will not be discharged from the material inlet, thus ensuring a better and more comprehensive dust removal effect. After the mixing is completed, the mortar is discharged by opening the discharge port 4.

[0030] Reference Figures 1 to 5 In one aspect of this embodiment, the feeding assembly 2 includes a feeding hopper 21, which is fixedly installed on the top of the mixing tank 1 and communicates with the interior of the mixing tank 1. A side cover 22 is fixedly installed on the top of the feeding hopper 21, and a collection cover 23 is fixedly installed on the top of the side cover 22. A feeding port is provided on the side of the side cover 22. An air suction pipe 24 is fixedly installed on the top of the collection cover 23 and communicates with the interior of the collection cover 23. A horizontal plate 25 is fixedly installed on the outer side of the air suction pipe 24, and a vertical rod 26 is fixedly installed between the horizontal plate 25 and the top of the mixing tank 1.

[0031] In this embodiment, during feeding, the material is fed into the feeding hopper 21 through the feeding port on the side cover 22. During feeding, the suction pipe 24 is connected to an external high-power industrial vacuum cleaner. By starting the industrial vacuum cleaner, a large suction force is generated inside the collection cover 23 through the suction pipe 24. The suction force can gather the dust generated during the feeding process through the collection cover 23 and absorb it into the industrial vacuum cleaner through the suction pipe 24 for dust removal. In this way, the dust generated during the feeding process is greatly reduced.

[0032] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.

[0033] Working principle: The conveying pipe 38 is connected to an external water supply pipe. Water used for mixing mortar enters the rotating pipe 34 through the conveying pipe 38 and the rotary joint 37, and then sprays out from the drain outlet 36 through the rotating block 33 and the rotating plate 35. Fine water jets are sprayed out through multiple drain outlets 36. During the mixing process of water and mortar, the starting motor 310 drives the first gear 311 to rotate, which in turn drives the second gear 312 to rotate. The rotation of the second gear 312 drives the lower half of the rotary joint 37 to rotate and drive the interior of the rotating pipe 34 below. This method ensures that the rotation of the rotating pipe 34 does not affect the delivery of water in the conveying pipe 38 and the rotating pipe 34. The rotating pipe 34 drives the rotating block 33 to rotate, which in turn drives the rotating plate 35 and the stirring rod 31 below to rotate. The rotation of the stirring rod 31 drives the stirring blade 32 to rotate, thereby achieving the mixing of mortar and water. The mixing process, along with the rotation of the rotating plate 35, creates a water curtain composed of rotating fine water columns above the mixed mortar. This ensures water supply while preventing dust generated during mixing from rising upwards, thus preventing dust generated in the initial mixing stage from being discharged from the feeding inlet. This results in a better and more comprehensive dust removal effect. After mixing, the mortar is discharged through the opening of the discharge port 4. During feeding, the material is fed into the feeding hopper 21 through the feeding port on the side cover 22. During feeding, the suction pipe 24 is connected to an external high-power industrial vacuum cleaner. By starting the industrial vacuum cleaner, a large suction force is generated inside the collection cover 23 through the suction pipe 24. This suction force can gather the dust generated during the feeding process through the collection cover 23 and absorb it into the industrial vacuum cleaner through the suction pipe 24 for dust removal. This method greatly reduces the dust generated during the feeding process.

[0034] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0035] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A dry-mixed mortar mixing tank with dust-settling device, comprising a mixing box (1), characterized in that: The mixing tank (1) is provided with a feeding assembly (2) at the top, a mixing assembly (3) is provided inside the mixing tank (1), a discharge port (4) is fixedly installed at the bottom of the mixing tank (1), a support leg (5) is fixedly installed at the bottom of the mixing tank (1), the mixing assembly (3) includes a stirring rod (31), a stirring blade (32) is fixedly installed on the outside of the stirring rod (31), a rotating block (33) is fixedly installed on the top of the stirring rod (31), and the top of the rotating block (33) is fixedly A rotating tube (34) is installed, which is rotatably connected to the inner top of the mixing tank (1). A rotating plate (35) is fixedly installed on the outside of the rotating block (33). The rotating block (33) and the rotating plate (35) are hollow inside. The rotating tube (34) is connected to the inside of the rotating block (33). The rotating block (33) is connected to the inside of the rotating plate (35). A drain outlet (36) is provided at the bottom of the rotating plate (35). The drain outlet (36) connects the inside of the rotating plate (35) to the outside.

2. A dry-mixed mortar mixing tank with dust reduction device according to claim 1, characterized in that: The bottom of the mixing tank (1) is fixedly equipped with a discharge port (4), and the bottom outer side of the mixing tank (1) is fixedly equipped with a support leg (5).

3. A dry-mixed mortar mixing tank with dust reduction device according to claim 1, characterized in that: A rotary joint (37) is fixedly installed on the top of the rotating tube (34), and a conveying pipe (38) is fixedly installed on the top of the rotary joint (37). The rotary joint (37) is divided into upper and lower sections, which are rotatably connected to each other. The conveying pipe (38) is connected to the inside of the rotating tube (34) through the rotary joint (37). A bracket (39) is fixedly installed between the outer side of the upper half of the rotary joint (37) and the mixing tank (1).

4. A dry-mixed mortar mixing tank with dust reduction device according to claim 3, characterized in that: The conveying pipe (38) is fixedly installed on the top of the upper half of the rotary joint (37), and the rotating pipe (34) is fixedly installed on the bottom of the lower half of the rotary joint (37).

5. A dry-mixed mortar mixing tank with dust reduction device according to claim 4, characterized in that: A motor (310) is fixedly installed on the top of the mixing tank (1), a first gear (311) is fixedly installed on the top of the motor (310), and a second gear (312) is fixedly installed on the outer side of the lower half of the rotary joint (37). The first gear (311) and the second gear (312) mesh with each other.

6. The dry-mixed mortar mixing tank with dust falling device according to claim 1, characterized in that: The feeding assembly (2) includes a feeding hopper (21), which is fixedly installed on the top of the mixing tank (1). The feeding hopper (21) is connected to the interior of the mixing tank (1). A side cover (22) is fixedly installed on the top of the feeding hopper (21). A collection cover (23) is fixedly installed on the top of the side cover (22). A feeding port is opened on the side of the side cover (22).

7. A dry-mixed mortar mixing tank with dust reduction device according to claim 6, characterized in that: An air suction pipe (24) is fixedly installed on the top of the collection hood (23). The air suction pipe (24) communicates with the inside of the collection hood (23). A horizontal plate (25) is fixedly installed on the outside of the air suction pipe (24). A vertical rod (26) is fixedly installed between the horizontal plate (25) and the top of the mixing tank (1).

Citation Information

Patent Citations

  • Dry-mixed mortar stirring tank with dust falling device

    CN213137251U