Capacitor feeding structure for tray arranging machine
By designing structural components such as quantitative discharge components and guide feeding troughs, the problems of positional offset and quantity instability during capacitor feeding are solved, achieving precise control and efficient tray placement of capacitors.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- DONGGUAN JIEZHAN PRECISION EQUIP CO LTD
- Filing Date
- 2025-06-12
- Publication Date
- 2026-04-21
AI Technical Summary
In the traditional capacitor feeding process, capacitor position deviation and inconsistent orientation can lead to inaccurate entry into the subsequent conveying channel, resulting in unstable output quantity and affecting subsequent processing efficiency.
The system employs a quantitative discharge assembly, a guide chute, a guide plate, and photoelectric sensors to ensure precise control of the capacitor's direction and position, thereby achieving quantitative discharge.
When capacitors enter the subsequent conveying channel, their direction and position are accurate and their quantity is stable, which improves processing efficiency and work efficiency.
Smart Images
Figure CN224146319U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of capacitor swivel technology, specifically relating to a capacitor feeding structure for a swivel machine. Background Technology
[0002] In the traditional capacitor feeding process, vibratory feeders or manual feeding methods are usually used. Although vibratory feeders can achieve a certain degree of automation, capacitors are prone to problems such as positional shift and inconsistent direction during vibration, which makes it impossible for capacitors to accurately enter the subsequent conveying channel. Moreover, when feeding with a vibratory feeder, the output number of capacitors is often unstable because the flow rate at its outlet is difficult to adjust precisely, and there is a tendency for more or less capacitors to be fed.
[0003] Due to the aforementioned defects, the output direction and position of the capacitors cannot be precisely controlled, resulting in the inability to achieve accurate orientation-based arrangement of capacitors on the tray. For example, capacitors that need to be soldered or arranged on the tray later usually have their stacked surfaces facing upwards to facilitate soldering. However, if cutting or trimming is required later, the cut surfaces need to face upwards during tray arrangement to facilitate cutting. Due to vibration in the vibratory feeder, the orientation of the stacked surfaces and cut surfaces of the capacitors can easily change randomly, making it impossible to ensure that all capacitors are oriented in the same direction. This makes it impossible for the capacitors to be neatly arranged on the tray according to requirements during subsequent processing, increasing the workload of subsequent orientation adjustments. Utility Model Content
[0004] The purpose of this invention is to provide a capacitor feeding structure for a tray-loading machine to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a capacitor feeding structure for a tray-loading machine, comprising a worktable, a first fixed plate provided on the rear side of the top of the worktable, a base provided on the top of the first fixed plate, a first hopper mounted on the base via a first vibrator, the first hopper having a discharge port, a linear feeder provided on the left side of the top of the first fixed plate, a linear vibrating channel provided on the top of the linear feeder, and a quantitative discharge component provided on the top of the worktable at the left side of the first fixed plate.
[0006] Preferably, the quantitative discharge assembly includes: a vertical pole on the top of the workbench, a second fixing plate on the upper part of the vertical pole, a second hopper installed on the front side of the second fixing plate, an installation frame on the vertical pole located below the second fixing plate, a second vibrator inside the installation frame, and a guide chute installed on the top of the second vibrator.
[0007] Preferably, the guide chute is located above the first hopper and below the second hopper.
[0008] Preferably, a triangular plate extends from the front side of the guide feeding trough, and a guide plate is connected between the top left side of the triangular plate and the guide feeding trough.
[0009] Preferably, the hopper has a feed inlet, which is connected to the discharge outlet via a spiral guide groove.
[0010] Preferably, a first guide rail is provided on the front side of the top of the workbench, a second guide rail is slidably provided on the first guide rail, and an arrangement plate is slidably provided on the second guide rail.
[0011] Preferably, a first baffle is provided on the front side of the bottom of the second guide rail, and a first grating group is slidably provided on the front side of the first guide rail.
[0012] Preferably, a second baffle is provided on the right side of the arrangement plate, and a second grating group is slidably provided on the right side of the second guide rail.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] This utility model, through the design of a quantitative discharge component, a guide chute, a guide plate, and a photoelectric sensor, enables precise control of the direction and position of the capacitor before it enters the tray-loading device. This avoids the capacitor position shift and inconsistent direction during traditional vibratory feeder feeding, ensuring that the capacitor can accurately enter the subsequent conveying channel.
[0015] The quantitative feeding component in this invention can achieve quantitative feeding of capacitors, avoiding interruptions or incorrect tray placement due to insufficient or excessive capacitors during the tray placement process.
[0016] This invention allows for precise control of the feeding direction, position, and quantity of capacitors, enabling accurate orientation of the capacitors according to subsequent processing requirements before tray placement, thus improving work efficiency. Attached Figure Description
[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0018] Figure 2 This is a three-dimensional structural diagram of the first part of this utility model;
[0019] Figure 3 This is a three-dimensional structural diagram of the second part of this utility model;
[0020] Figure 4 This is a three-dimensional structural diagram of the quantitative discharging component in this utility model;
[0021] Figure 5 This is a three-dimensional structural diagram of the third part of this utility model;
[0022] Figure 6 This is a three-dimensional structural diagram of the fourth part of this utility model.
[0023] The diagram labels are as follows: 1-Workbench, 2-First fixed plate, 3-Base, 4-First vibrator, 5-First hopper, 6-Discharge port, 7-Linear feeder, 8-Linear vibrating channel;
[0024] 9-Quantitative discharge assembly, 901-Upright pole, 902-Second fixing plate, 903-Second hopper, 904-Mounting frame, 905-Second vibrator, 906-Guide feeding chute, 907-Triangle plate, 908-Guide plate;
[0025] 10-Feed inlet, 11-First guide rail, 12-Second guide rail, 13-Arching plate;
[0026] 141-First baffle, 142-First grating group, 151-Second baffle, 152-Second grating group. Detailed Implementation
[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0028] Example 1
[0029] like Figures 1 to 6The capacitor feeding structure for a tray-stacking machine shown includes a worktable 1, a first fixed plate 2 on the rear side of the top of the worktable 1, a base 3 on the top of the first fixed plate 2, a first hopper 5 mounted on the base 3 via a first vibrator 4, the first hopper 5 having a discharge port 6, a linear feeder 7 on the left side of the top of the first fixed plate 2, a linear vibrating channel 8 on the top of the linear feeder 7, and a quantitative discharge assembly 9 on the top of the worktable 1 located to the left of the first fixed plate 2. The quantitative discharge assembly 9 includes: a vertical rod 901 on the top of the worktable 1, a second fixed plate 902 on the upper part of the vertical rod 901, a second hopper 903 mounted on the front side of the second fixed plate 902, and a mounting frame 904 on the vertical rod 901 located below the second fixed plate 902, with a second vibrator 905 installed inside the mounting frame 904. The top of the second vibrator 905 is equipped with a guide chute 906; the guide chute 906 is located above the first hopper 5 and below the second hopper 903; a triangular plate 907 extends from the front of the guide chute 906, and a guide plate 908 is connected between the top left side of the triangular plate 907 and the guide chute 906; a feed inlet 10 is opened on the hopper, and the feed inlet 10 is connected to the discharge outlet 6 through a spiral guide groove; a first guide rail 11 is provided on the front side of the top of the workbench 1, a second guide rail 12 is slidably provided on the first guide rail 11, and an arranging plate 13 is slidably provided on the second guide rail 12; a first baffle 141 is provided on the front side of the bottom of the second guide rail 12, and a first grating group 142 is slidably provided on the front side of the first guide rail 11; a second baffle 151 is provided on the right side of the arranging plate 13, and a second grating group 152 is slidably provided on the right side of the second guide rail 12.
[0030] This invention, through the design of a quantitative discharge component 9, a guide chute 906, a guide plate 908, and a photoelectric sensor, enables precise control of the direction and position of capacitors before they enter the tray-stacking equipment. This avoids capacitor position deviation and inconsistent orientation during traditional vibratory feeder loading, ensuring that capacitors accurately enter the subsequent conveying channel. The quantitative discharge component 9 in this invention enables quantitative discharge of capacitors, preventing interruptions or incorrect tray-stacking due to insufficient or excessive capacitors. Because the feeding direction, position, and quantity of capacitors can be precisely controlled, the capacitors can be accurately oriented according to subsequent processing requirements before tray-stacking, improving work efficiency.
[0031] Example 2
[0032] like Figures 1 to 6The capacitor feeding structure for a plate-stacking machine shown includes a worktable 1, a first fixing plate 2 on the rear side of the top of the worktable 1, a base 3 on the top of the first fixing plate 2, a first hopper 5 installed on the base 3 through a first vibrator 4, and a discharge port 6 in the first hopper 5. Specifically, a feed inlet 10 is opened in the center of the hopper, and the feed inlet 10 is connected to the discharge port 6 through a spiral guide groove. The workbench 1 mainly serves as the basic support for the entire vibratory feeder. It is made of metal and has a certain strength to support and fix other components. The first fixing plate 2 is firmly installed on the workbench 1 by bolts, welding or other mechanical connections. It has a certain thickness to bear the weight of the base 3 and subsequent components and the force generated by vibration. The base 3 is used to install the first vibrator 4 and the first hopper 5. The first vibrator 4 is specifically composed of a motor and a vibration spring. It generates vibration to drive the capacitor in the first hopper 5 to move along a predetermined trajectory (spiral guide groove) to adapt to the conveying of the capacitor. The first hopper 5 is used to store and convey the capacitor. It has a feed port 10 at the center of its top to introduce the capacitor into the hopper in sequence. The edge of the feed port 10 is usually chamfered to prevent the capacitor from accumulating or getting stuck when it enters.
[0033] In this embodiment, an outlet 6 for outputting capacitors from the inside is provided on the upper outer side of the first hopper 5. Correspondingly, a spiral guide groove is also provided inside the hopper. The spiral guide groove is spiral in shape, starting from the inlet 10 and gradually extending downward along the inner wall of the hopper, eventually connecting with the outlet 6. In actual application, a specified number of capacitors are poured downward through the inlet 10 into the first hopper 5 by the quantitative discharge component 9. The capacitors will accumulate at the bottom of the hopper. At this time, the first vibrator 4 starts to operate, generating periodic vibration. Its vibration force is transmitted to the first hopper 5 through the base 3, causing the internal capacitors to be vibrated and begin to move upward along the spiral guide groove, and be gradually guided to the position of the outlet 6 for output.
[0034] A linear feeder 7 is provided on the top left side of the first fixed plate 2. A linear vibrating channel 8 is provided on the top of the linear feeder 7. The linear vibrating channel 8 is long and narrow. The end of the linear vibrating channel 8 is connected to the discharge port 6. The vibration force generated by the linear feeder 7 can drive the capacitor to move forward smoothly and continuously in the linear vibrating channel 8, which is used to guide the capacitor output from the discharge port 6 to move forward in a straight line, in coordination with the swivel plate.
[0035] Example 3
[0036] like Figures 1 to 6 The capacitor feeding structure for a plate-stacking machine shown includes a worktable 1. A quantitative discharging component 9 is located on the top of the worktable 1 at the left side of the first fixed plate 2, for quantitative discharging of capacitors. The quantitative discharging component 9 specifically includes:
[0037] The workbench 1 has a vertical pole 901 on top, and a second fixing plate 902 on the upper part of the vertical pole 901. A second hopper 903 is installed on the front side of the second fixing plate 902. The top of the second hopper 903 has a circular opening for storing a large number of capacitors at once. A mounting frame 904 is located on the vertical pole 901 below the second fixing plate 902. A second vibrator 905 is installed inside the mounting frame 904. A guide chute 906 is installed on the top of the second vibrator 905. The guide chute 906 is located above the first hopper 5 and simultaneously at the second hopper 5. Below hopper 903; understandably, the second hopper 903 can store a large number of capacitors, and after the equipment is running, a specified number of capacitors are discharged. The capacitors fall downward into the guide discharge groove 906. The guide discharge groove 906 has strong friction, which can cause the capacitors to accumulate on the guide discharge groove 906. At this time, the second vibrator 905 starts to operate, and the vibration force generated is transmitted to the guide discharge groove 906 through the mounting frame 904, so that the capacitors on it gradually move downward through the inclined angle of the guide discharge groove 906 until they fall into the first hopper 5.
[0038] A triangular plate 907 extends from the front of the guide feeding trough 906. A guide plate 908 is connected between the top left side of the triangular plate 907 and the guide feeding trough 906. The triangular plate 907 and the guide feeding trough 906 are identical, both being inclined planar structures. One end of the triangular plate 907 is connected to the front end of the guide feeding trough 906, and the other end is connected to the left side of the guide feeding trough 906 to the guide plate 908, thereby causing the inclined side of the guide plate 908 to face forward. When the capacitor slides down from the guide feeding trough 906 onto the triangular plate 907, the inclined design of the guide plate 908 allows the capacitor to continue sliding along the inclined direction. At the same time, a photoelectric sensor is provided at the front edge of the guide plate 908 to detect the number of capacitors, ultimately achieving quantitative feeding of the capacitors.
[0039] Example 4
[0040] like Figures 1 to 6 The capacitor feeding structure shown is for a tray-stacking machine. It includes a worktable 1, through which a specified number of capacitors are fed into a second hopper 903, then into a first hopper 5 for sorting, driving the capacitors forward sequentially through a vibrating feed channel 8. Considering the fixed position of the output port of the vibrating feed channel 8, a component is also provided to drive the arranging plate 13 to move orderly according to a preset stroke, receiving and neatly arranging the capacitors on the tray. Specifically, this component includes:
[0041] A first guide rail 11 is provided on the front top of the workbench 1. A second guide rail 12 slides on the first guide rail 11, and an arrangement plate 13 slides on the second guide rail 12. The top of the arrangement plate 13 can be used to place at least two trays. Both the second guide rail 12 and the arrangement plate 13 are driven by a drive unit, which can move the arrangement plate 13 freely along the X and Y axes on the horizontal plane to realize the receiving and traying of capacitors. Simply put: In this embodiment, the operator can first push the arrangement plate 13 forward on the second guide rail 12, that is, make a vertical movement along the Y axis to arrange the capacitors vertically to form the first row; then push the second guide rail 12 to move left or right (X axis) one unit on the first guide rail 11, and then push the arrangement plate 13 backward on the second guide rail 12 to arrange the capacitors vertically to form the second row, and so on to complete the traying of the entire area.
[0042] The second guide rail 12 has a first baffle 141 at its bottom front side, the first guide rail 11 has a first grating group 142 slidably mounted on its front side, the arrangement plate 13 has a second baffle 151 on its right side, and the second guide rail 12 has a second grating group 152 slidably mounted on its right side. Each grating group can consist of two gratings that can be adjusted by sliding. In actual operation, different types of capacitors may have different sizes and tray placement requirements. When it is necessary to arrange wider capacitors, the operator can increase the distance between the two gratings of the first grating group 142, thereby allowing the second guide rail 12 to move more precisely over a longer distance on the first guide rail 11. Conversely, the distance between the two gratings of the first grating group 142 can be decreased to limit the movement range of the second guide rail 12. The adjustment principle of the second grating group 152 in the Y-axis direction can also refer to that of the first grating group 142.
[0043] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0044] The above description is only used to illustrate the technical solution of this utility model and is not intended to limit it. Any other modifications or equivalent substitutions made by those skilled in the art to the technical solution of this utility model, as long as they do not depart from the spirit and scope of the technical solution of this utility model, should be covered within the scope of the claims of this utility model.
Claims
1. A capacitive feeding structure for a tray placing machine, comprising a worktable, characterized in that, The workbench is provided with a first fixed plate on the rear side of the top, and a base is provided on the top of the first fixed plate. The base is equipped with a first hopper through a first vibrator. The first hopper is provided with a discharge port. A linear feeder is provided on the left side of the top of the first fixed plate. A linear vibrating material channel is provided on the top of the linear feeder. A quantitative discharge component is provided on the top of the workbench at the position to the left of the first fixed plate.
2. The capacitor feeding structure for a tray-loading machine according to claim 1, characterized in that, The quantitative discharge assembly includes: a vertical pole on the top of the workbench, a second fixing plate on the upper part of the vertical pole, a second hopper installed on the front side of the second fixing plate, an installation frame on the vertical pole located below the second fixing plate, a second vibrator inside the installation frame, and a guide chute installed on the top of the second vibrator.
3. The capacitive feeding structure for a tray shaker according to claim 2, wherein, The guide chute is located above the first hopper and below the second hopper.
4. The capacitive feeding structure for a tray shaker according to claim 3, wherein, A triangular plate extends from the front side of the guide feeding trough, and a guide plate is connected between the top left side of the triangular plate and the guide feeding trough.
5. The capacitive feeding structure for a tray shaker according to claim 1, wherein, The hopper has a feed inlet, which is connected to the discharge outlet via a spiral guide groove.
6. The capacitive feeding structure for a tray shaker according to claim 1, wherein, The workbench is provided with a first guide rail on the top front side, a second guide rail is slidably mounted on the first guide rail, and an arrangement plate is slidably mounted on the second guide rail.
7. The capacitive feeding structure for a tray shaker according to claim 6, wherein, The second guide rail has a first baffle plate at the bottom front side, and the first guide rail has a first grating group slidably mounted on the front side.
8. The capacitive feeding structure for a tray shaker according to claim 6, wherein, The right side of the arrangement plate is provided with a second baffle, and the right side of the second guide rail is provided with a second grating group.