Blanking mechanism for bolt machining
By designing a combined structure of feed hopper and discharge chute, and utilizing components such as motor, cam, and vibratory motor, the orderly advancement and isolation of bolts are achieved, solving the problems of bolt stacking and material blockage, and improving the efficiency and smoothness of bolt processing.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- WEIHAI SANTAI METAL PROD CO LTD
- Filing Date
- 2025-04-28
- Publication Date
- 2026-04-21
AI Technical Summary
In the existing bolt processing process, bolt stacking causes blockage of the conveying channel of the conveying device, and the arranged bolts do not move smoothly in the discharge chute, which can easily cause material removal blockage.
The feed hopper design includes components such as an upper and lower two-layer structure, a pusher plate, a conveying device, a limiting plate, a collection trough, and a discharge trough. The bolts are moved step by step by a motor and a cam. The angle of the discharge trough is adjusted by a vibrating motor and a telescopic rod. The bolts are isolated and arranged in an orderly manner by using a rotating blade and gear meshing.
It effectively solved the problems of blockage in the transmission device and poor movement of bolts in the discharge chute, ensuring that the bolts are arranged in an orderly manner and that the material is picked up smoothly, thus improving processing efficiency.
Smart Images

Figure CN224147212U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of bolt cutting tools, and in particular to a bolt cutting mechanism. Background Technology
[0002] In the semi-finished bolt processing, bolts need to be arranged in advance to ensure their rapid use in subsequent processing. However, due to the large volume of bolts, it is inconvenient for workers to arrange them one by one. In the operation of an existing automatic bolt feeding machine, bolts often stack up, causing blockage of the conveying channel of the conveying device. Secondly, because the arranged bolts are close together, when the first bolt is removed in the next processing step, the next bolt quickly follows, causing material removal blockage. Since the arranged bolts are in the discharge trough, the bolts inside the discharge trough usually need to be pushed forward by the bolts on the rear conveying device to move forward, which can easily cause bolts to block the discharge trough. Therefore, the above technical problems need to be solved. Utility Model Content
[0003] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a bolt processing blanking mechanism.
[0004] To achieve the above objectives, the present invention adopts the following technical solution: a bolt processing feeding mechanism, comprising a feeding hopper, the feeding hopper being divided into upper and lower layers, the upper layer being a feeding chamber, the feeding chamber having three sets of inclined abutment plates of different heights in the middle of the feeding chamber, and three sets of sliding grooves vertically provided at the rear ends on both sides; the lower layer being an installation chamber, the installation chamber having a push plate horizontally installed in the middle of the inner side of the installation chamber, the push plate having three branch plates of different heights at the upper end, and a semi-circular boss in the middle of the lower end, the top surface of the branch plates having an inclined structure, and a motor being installed in the lower end of the push plate, the motor being fixedly connected to the floor of the installation chamber, and a cam being installed at the front end of the drive shaft of the motor being abutted against the semi-circular boss.
[0005] Preferably, a transmission device is horizontally installed at the upper rear end of the feed hopper, the conveyor belt of the transmission device is flush with the top surface of the feed hopper, and a second motor is installed at the rear end of one side of the transmission device, the drive shaft of the second motor is connected to the internal roller of the transmission device through a coupling.
[0006] Preferably, a limiting plate is longitudinally installed in the middle of the baffle on the other side of the conveying device, and a collection trough is longitudinally inclined on the other side of the feeding hopper. The inlet end of the collection trough is placed at the lower end of the limiting plate and is flush with the top surface of the baffle on the other side of the conveying device. The outlet end of the collection trough is connected to the outer wall of one side of the feeding hopper and passes through the outlet.
[0007] Preferably, a discharge trough is installed laterally on the other side of the transmission device, the discharge trough is movably hinged to the other side of the transmission device, a vibration motor is installed laterally in the middle of the front end face of the discharge trough, and a telescopic rod is movably hinged to one side of the bottom surface of the discharge trough.
[0008] Preferably, the discharge trough is provided with support platforms at both ends on one side, and the two support platforms are provided with through mounting holes at the bottom. A rotating shaft is vertically installed in the middle of the mounting hole and passes through the bottom surface of the discharge trough. A rotating blade is horizontally installed in the middle of the rotating shaft.
[0009] Preferably, two gears are horizontally mounted on the other end of the two rotating shafts, and the two gears mesh with each other. A motor is vertically mounted on the lower end of one of the gears, and the drive shaft of the motor is connected to the gear. A protective cover is provided horizontally on one side of the discharge chute, and the motor is fixedly connected to the inner wall of one side of the protective cover.
[0010] Compared with the prior art, the beneficial effects of this utility model are as follows: In this utility model, the limiting plate facilitates the pushing of bolts stacked together on the conveyor belt into the collection trough, and the bolts pushed out by the collection trough flow back into the feeding hopper. The telescopic rod controls the tilt angle of the discharge trough and the vibration motor vibrates to facilitate the movement of bolts in the discharge trough. Through the cooperation of the rotating blade, motor, rotating shaft and gear, the first bolt is easily isolated from the remaining bolts behind it, which facilitates the picking up of material in the next processing step. Ultimately, it solves the problems of easy material blockage in the transmission device, insufficient forward power of bolts in the discharge trough and easy blockage when picking up material. Attached Figure Description
[0011] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings:
[0012] Figure 1 This is a three-dimensional schematic diagram of the overall structure proposed in this utility model;
[0013] Figure 2 This is a schematic cross-sectional view of the overall structure proposed in this utility model;
[0014] Figure 3 This is a longitudinal cross-sectional view of the overall structure proposed in this utility model;
[0015] Figure 4 This is a partial cross-sectional view of the overall structure proposed in this utility model;
[0016] Figure 5 The present utility model proposes Figure 3 Enlarged cross-sectional view at point A in the middle;
[0017] Figure 6 The present utility model proposes Figure 4 Enlarged cross-sectional view at point B.
[0018] The numbers in the diagram are: 1. Feed hopper; 2. Push plate; 3. Motor 1; 4. Transmission device; 5. Limiting plate; 6. Collection trough; 7. Motor 2; 8. Cam; 9. Vibrating motor; 10. Discharge trough; 11. Motor 3; 12. Rotary blade; 13. Telescopic rod; 14. Gear. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0020] Example: See Figure 1-6 This utility model discloses a bolt processing unloading mechanism, comprising a feeding hopper 1, which is divided into upper and lower layers. The upper layer is a feeding chamber, with three sets of inclined abutments of different heights arranged horizontally in the middle of the feeding chamber, and three sets of sliding grooves arranged vertically at the rear ends on both sides. The lower layer of the feeding hopper 1 is an installation chamber, with a push plate 2 horizontally installed in the middle of the inner side of the installation chamber. The upper end of the push plate 2 has three branch plates of different heights, and the lower end has a semi-circular boss arranged vertically in the middle. The top surface of the branch plates is inclined, and a motor 3 is arranged vertically at the lower end of the push plate 2. The motor 3 is fixedly connected to the floor of the installation chamber, and a cam 8 is installed at the front end of the drive shaft of the motor 3, which abuts against the semi-circular boss. A transmission device 4 is horizontally installed at the upper rear end of the feeding hopper 1. The conveyor belt of the transmission device 4 is flush with the top surface of the feeding hopper 1, and a transmission device 4 is installed at the rear end on one side. The device is equipped with a second motor 7, whose drive shaft is connected to the internal rollers of the transmission device 4 via a coupling. A limit plate 5 is longitudinally installed in the middle of the baffle on the other side of the transmission device 4. A collection trough 6 is longitudinally inclined on the other side of the feed hopper 1. The inlet end of the collection trough 6 is located at the lower end of the limit plate 5 and is flush with the top surface of the baffle on the other side of the transmission device 4. The outlet end of the collection trough 6 is connected to the outer wall of one side of the feed hopper 1 and passes through the outlet. The push plate 2 can move up and down by the mutual rotation of the first motor 3 and the cam 8. The push plate 2 and the abutment plate can push the bolts in the feed hopper upwards step by step onto the conveyor belt. The second motor 7 can provide power to the transmission device 4. The limit plate 5 can push out the bolts stacked on the conveyor belt. The collection trough 6 can make the pushed bolts flow back into the feed hopper.
[0021] In this utility model, a discharge trough 10 is horizontally installed on the other side of the transmission device 4. The discharge trough 10 is movably hinged to the other side of the transmission device 4. A vibrating motor 9 is horizontally installed in the middle of the front end face of the discharge trough 10, and a telescopic rod 13 is movably hinged to one side of the bottom surface of the discharge trough 10. A support plate is fixed to the bottom end of the telescopic rod 13. Support platforms are provided at both ends of one side of the discharge trough 10. A through mounting hole is vertically opened at the bottom of the two support platforms. A rotating shaft is vertically installed in the middle of the mounting hole and passes through the bottom surface of the discharge trough 10. A rotating blade 12 is horizontally installed in the middle of the rotating shaft. Two gears 14 are horizontally installed at the other end of the two rotating shafts. The two gears 14 mesh with each other. A motor 11 is vertically mounted on the lower end of wheel 14. The drive shaft of motor 11 is connected to gear 14. A protective cover is provided horizontally on one side of the discharge chute 10. Motor 11 is fixed to the inner wall of the protective cover. The discharge chute 10 facilitates the sorting of bolts that have fallen on the conveyor belt. The vibrating motor 9 facilitates the movement of bolts on the support platform. The telescopic rod 13 facilitates the control of the tilt angle of the discharge chute 10. The rotating blade 12 facilitates the adjustment of the gap between bolts. The cooperation between motor 11 and gear 14 facilitates the meshing and rotation of the two rotating blades 12. The protective cover facilitates the covering of the rotating blades 12 and motor 11.
[0022] Working Principle: In use, the semi-finished bolts are first poured into the feeding hopper. Motor 3 rotates, causing cam 8 to rotate and push pusher 2 upwards and downwards. This moves the branch plate at the upper end of pusher 2, pushing the bolts in the feeding hopper upwards step by step until they fall onto the conveyor belt. Motor 7 drives the transmission device 4 to transport the bolts forward on the conveyor belt. When the bolts reach the lower end of limit plate 5, limit plate 5 pushes out the stacked bolts, causing them to fall into collection trough 6. The collected bolts then re-enter the collection trough. The bolts are reloaded into the feeding hopper. The other bolts that have passed through the limit plate 5 enter the discharge trough 10 for arrangement, with the bolt shanks pointing downwards and the bolt heads pointing upwards. By vibrating the vibrating motor 9 and adjusting the extension length of the telescopic rod 13, the tilt angle of the discharge trough 10 is increased, causing the bolts in the middle of the discharge trough 10 to move forward. When they reach the rotating blade 12, the motor 11 rotates, causing the two gears 14 to mesh and rotate, which in turn drives the rotating shaft and the rotating blade 12 to rotate, thus isolating the bolts about to be discharged from the bolts at the rear end, facilitating subsequent processing of the bolts.
[0023] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A blanking mechanism for bolt processing, comprising a feeding hopper (1), characterized in that: The feeding hopper (1) is divided into upper and lower layers. The upper layer is the feeding chamber. The feeding chamber has three sets of inclined plates of different heights in the middle and three sets of sliding grooves in the rear of both sides. The lower layer of the feeding hopper (1) is the installation chamber. The push plate (2) is installed horizontally in the middle of the inner side of the installation chamber. The push plate (2) has three branch plates of different heights at the upper end and a semi-circular boss in the middle of the lower end. The top surface of the branch plate is inclined. The push plate (2) has a motor (3) in the lower end in the longitudinal direction. The motor (3) is fixed to the floor of the installation chamber. The front end of the drive shaft of the motor (3) is equipped with a cam (8). The cam (8) abuts against the semi-circular boss.
2. The blanking mechanism for bolt processing according to claim 1, characterized in that: A transmission device (4) is horizontally installed on the upper rear end of the feed hopper (1). The conveyor belt of the transmission device (4) is flush with the top surface of the feed hopper (1). A motor (7) is installed on the rear end of one side of the transmission device (4). The drive shaft of the motor (7) is connected to the internal roller of the transmission device (4) through a coupling.
3. The blanking mechanism for bolt processing according to claim 2, characterized in that: A limiting plate (5) is longitudinally installed in the middle of the baffle on the other side of the transmission device (4). A collection trough (6) is longitudinally inclined on the other side of the feed hopper (1). The inlet end of the collection trough (6) is placed at the lower end of the limiting plate (5) and is flush with the top surface of the baffle on the other side of the transmission device (4). The outlet end of the collection trough (6) is connected to the outer wall on one side of the feed hopper (1) and passes through the outlet.
4. The blanking mechanism for bolt processing according to claim 3, characterized in that: A discharge trough (10) is installed laterally on the other side of the transmission device (4). The discharge trough (10) is movably hinged to the other side of the transmission device (4). A vibration motor (9) is installed laterally in the middle of the front end face of the discharge trough (10), and a telescopic rod (13) is movably hinged to one side of the bottom surface of the discharge trough (10).
5. The blanking mechanism for bolt working according to claim 4, characterized in that: The discharge trough (10) has support platforms at both ends on one side. The two support platforms have vertical through mounting holes at the bottom. A rotating shaft is vertically installed in the middle of the mounting hole and passes through the bottom surface of the discharge trough (10). A rotating blade (12) is horizontally installed in the middle of the rotating shaft.
6. The blanking mechanism for bolt working according to claim 5, characterized in that: Two gears (14) are horizontally mounted on the other end of the two rotating shafts. The two gears (14) mesh with each other. A motor three (11) is vertically mounted on the lower end of one of the gears (14). The drive shaft of the motor three (11) is connected to the gear (14). A protective cover is provided horizontally on one side of the discharge trough (10). The motor three (11) is fixed to the inner wall of one side of the protective cover.