Balance beam hoisting detection system, balance beam and hoisting equipment

Abstract

The utility model discloses a balance beam hoisting detection system, a balance beam and hoisting equipment, and the balance beam hoisting detection system comprises first detection equipment, second detection equipment, third detection equipment, fourth detection equipment, fifth detection equipment, display equipment and a processing module, the detection devices are respectively used for measuring the deformation condition of a stress part of the balance beam during material hoisting and the inclination angle, the load, the real-time position and the real-time picture in the hoisting operation process of the balance beam in real time and displaying various detected data and pictures, and the detection devices are subjected to on-off control through the processing module; according to the balance beam hoisting detection system disclosed by the utility model, the balance beam is detected by adopting detection data instead of human eyes, the state of the balance beam can be detected, and meanwhile, the hoisting operation process of the balance beam can be detected, so that the safety of the hoisting operation is ensured from two aspects; the safety of the balance beam and related equipment and the safety of hoisting operation are guaranteed, and the hoisting operation efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of lifting equipment technology, and in particular to a balance beam hoisting and detection system, a balance beam, and lifting equipment. Background Technology

[0002] The balance beam, located at the interface between the lifting equipment and the object being lifted, acts as a bridge connecting the overhead crane and the rotor, playing a crucial role in rotor lifting operations. Its main functions include: ensuring the rotor remains balanced and stable during lifting, preventing damage due to tilting or rotation, which is essential for ensuring the safety of the lifting operation and the integrity of the equipment; reducing the direct pressure and friction of the slings on the rotor surface, preventing damage to the equipment; shortening the length of the slings and lowering the lifting height of the pulleys, making the lifting operation more convenient and safer; and rationally distributing or balancing the load at each lifting point. In multi-machine lifting operations, the balance beam rationally distributes or balances the load at each lifting point, ensuring the stability and safety of the lifting operation. Therefore, the use of a rotor balance beam is essential when performing rotor lifting operations.

[0003] However, the current operation of balance beam hoisting is plagued by a lack of detection methods. In terms of safety, it is impossible to accurately detect internal hazards, and relying solely on appearance and experience makes it difficult to detect structural damage or deformation, resulting in a high risk of heavy objects falling. In terms of accuracy, there is a lack of effective tools for measuring spatial position and angular relationships, making installation deviations inevitable and affecting the placement of heavy objects. As a result, in order to ensure the safety of the operation, the operation speed has been slowed down, significantly reducing the efficiency of the operation. In addition, when problems occur during the operation, it is difficult to quickly locate the problematic parts of the balance beam. The only way to find the fault point is through a comprehensive inspection, but a comprehensive inspection is time-consuming, leading to hoisting interruptions and wasted resources.

[0004] There is an urgent need to introduce advanced detection methods to obtain information on the load perception of the hoisted object, the stress and deformation of the balance beam itself, the kinematic state during the hoisting process, and the perception of the surrounding environment, so as to ensure the safety and efficiency of hoisting. Utility Model Content

[0005] To address some or all of the technical problems existing in the prior art, this utility model provides a balance beam hoisting and detection system, a balance beam, and hoisting equipment, which can accurately detect the fault location of the balance beam, improve work efficiency, and ensure work safety.

[0006] The technical solution of this utility model is as follows:

[0007] Firstly, a balanced beam hoisting and detection system is provided, comprising:

[0008] The first testing device is fixedly installed on the balance beam and is used to measure the deformation of the stress-bearing parts of the balance beam of the crane rotor in real time.

[0009] The second testing device is fixedly installed on the balance beam and is used to detect the tilt angle of the balance beam during the hoisting process.

[0010] The third detection device is fixedly installed on the balance beam and is used to display the load of the balance beam in real time during operation.

[0011] The fourth detection device is fixedly installed on the balance beam and is used to detect the real-time position of the balance beam during the hoisting process.

[0012] The fifth detection device is fixedly installed in the hoisting space of the balance beam and is used to monitor and capture real-time images of the balance beam hoisting.

[0013] A display device is connected to the first detection device, the second detection device, the third detection device, the fourth detection device, and the fifth detection device, respectively, and is used to display the data and images detected by the first detection device, the second detection device, the third detection device, the fourth detection device, and the fifth detection device. The display device is provided with multiple controls so that the data and images displayed by the first detection device, the second detection device, the third detection device, the fourth detection device, and the fifth detection device can be displayed or processed individually by controlling the multiple controls.

[0014] The processing module is connected to the first detection device, the second detection device, the third detection device, the fourth detection device, the fifth detection device, and the display device, respectively. A master control switch is provided on the processing module so that the opening and closing of the first detection device, the second detection device, the third detection device, the fourth detection device, and the fifth detection device can be controlled by controlling the master control switch.

[0015] Furthermore, in the aforementioned balance beam hoisting and inspection system, the first inspection device includes:

[0016] The strain sensors include multiple strain sensors, which are installed at the main beam and sheet metal positions of the balance beam to monitor the strain of the balance beam during hoisting operations. The real-time strain data collected by the multiple strain sensors is sent to the processing module through a data acquisition device.

[0017] Furthermore, in the aforementioned balance beam hoisting and testing system, the second testing device includes:

[0018] Inclinometers, including multiple inclinometers, are installed on the front and rear sides of the upper surface of the balance beam to monitor the attitude changes of the balance beam during operation, and send the detected attitude data to the processing module through a hub.

[0019] Furthermore, in the aforementioned balance beam hoisting and inspection system, the third inspection device includes:

[0020] The load sensing device includes multiple load sensing devices, which are installed at the main beam and sheet metal positions of the balance beam to monitor the real-time load of the balance beam when the rotor is hoisted. The real-time load data collected by the multiple load sensing devices is sent to the processing module through a data acquisition device.

[0021] Furthermore, in the aforementioned balance beam hoisting and inspection system, the fourth inspection device includes:

[0022] The ultrasonic ranging sensor comprises multiple ultrasonic ranging sensors, which are distributed in multiple groups at the four corners of the lower surface of the balance beam. These sensors are used to display the real-time position of the balance beam and transmit the real-time position data of the balance beam collected by the multiple groups of ultrasonic ranging sensors to the processing module via a hub.

[0023] Furthermore, in the aforementioned balance beam hoisting and testing system, the fifth testing device includes:

[0024] The system includes multiple detection cameras, which capture real-time footage of the balance beam's operation. The captured footage is then connected to a switch via network cables and transmitted to the processing module and display device.

[0025] Furthermore, in the aforementioned balance beam hoisting detection system, the display device includes a multi-screen display and a 3D display, wherein the 3D display is used to display real-time three-dimensional images of the balance beam hoisting captured by the fifth detection device.

[0026] Furthermore, the aforementioned balance beam hoisting and detection system also includes a remote control unit, which comprises:

[0027] The remote operation platform integrates an industrial control computer and a touch control screen, which are connected to the display device, the processing module, and the remote display, respectively. It is used to receive data detected by the first, second, third, fourth, and fifth detection devices. The industrial control computer is connected to a switch via a network cable, and the switch is connected to a wireless bridge located on the side of the remote display. The wireless bridge enables long-distance point-to-point data transmission, realizing the function of remote display of real-time data. At the same time, a wireless AP is connected to the switch to form a short-range wireless LAN, so that mobile devices can connect to the AP wireless LAN to log in to the background management interface to monitor the balance beam data in real time and control the opening and closing of the industrial control computer.

[0028] The remote display is used to receive and display the data detected by the first detection device, the second detection device, the third detection device, the fourth detection device, and the fifth detection device.

[0029] Secondly, a balance beam is provided, on which the aforementioned balance beam hoisting detection system is installed.

[0030] Thirdly, a lifting device is provided, wherein the aforementioned balance beam is provided on the lifting device.

[0031] The main advantages of this utility model's technical solution are as follows:

[0032] In summary, the balance beam hoisting and detection system of this utility model can detect the deformation, tilt angle, and load of the stress-bearing parts of the balance beam during material hoisting using the first, second, and third detection devices. This allows for inspection from the balance beam's own perspective, ensuring its safety during hoisting. Furthermore, by analyzing the deformation, tilt angle, and load detected by the first, second, and third detection devices, the system can pinpoint the location of any faults in the balance beam. A fourth detection device within the hoisting space of the balance beam enables real-time monitoring of its position. The system displays the measured data and the beam's location via a display device, thus assisting operators in hoisting operations, improving efficiency, ensuring safety, and protecting the safety of personnel and equipment within the work area by preventing the balance beam and its hoisting equipment from falling. Therefore, the balance beam hoisting and detection system of this utility model uses detection data instead of human eyes to detect the balance beam, which can detect the state of the balance beam itself and the balance beam hoisting operation process. It ensures the safety of the hoisting operation from two aspects: the safety of the balance beam and related equipment, and the safety of the hoisting operation itself. It also ensures the safety of the workers in the working environment. In addition, it also ensures the hoisting efficiency of the balance beam. Attached Figure Description

[0033] The accompanying drawings, which are included to provide a further understanding of the embodiments of the present invention and constitute a part of this invention, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings:

[0034] Figure 1 This is a schematic diagram of the structure of a balance beam hoisting and detection system according to an embodiment of the present invention;

[0035] Figure 2 This is a schematic diagram of a balance beam hoisting and detection system provided in an embodiment of the present invention;

[0036] Figure 3 This is a schematic diagram of the structure of a balance beam hoisting and detection system according to an embodiment of the present invention, mounted on a balance beam.

[0037] Figure 4 for Figure 3 Enlarged diagram of A in the middle;

[0038] Figure 5 for Figure 3 Enlarged diagram of B in the middle;

[0039] Figure 6 for Figure 3 Enlarged diagram of C in the middle;

[0040] Explanation of reference numerals in the attached figures:

[0041] 1. First testing equipment; 2. Second testing equipment; 3. Third testing equipment; 4. Fourth testing equipment; 5. Fifth testing equipment; 6. Display equipment; 7. Processing module; 8. Remote control unit. Detailed Implementation

[0042] To make the objectives, technical solutions, and advantages of this utility model clearer, the technical solutions of this utility model will be clearly and completely described below in conjunction with specific embodiments and corresponding drawings. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0043] The following is in conjunction with the appendix Figure 1-6 This document provides a detailed description of the technical solutions provided in the embodiments of this utility model.

[0044] As attached Figure 1 As shown in the figure, this utility model embodiment provides a balanced beam hoisting and detection system, which includes: a first detection device 1, a second detection device 2, a third detection device 3, a fourth detection device 4, a fifth detection device 5, a display device 6, and a processing module 7, wherein:

[0045] The first detection device 1 is fixedly mounted on the balance beam and is used to measure the deformation of the stress-bearing parts of the balance beam in real time. The second detection device 2 is fixedly mounted on the balance beam and is used to detect the tilt angle of the balance beam during hoisting. The third detection device 3 is fixedly mounted on the balance beam and is used to display the load on the balance beam during operation in real time. The fourth detection device 4 is fixedly mounted on the balance beam and is used to detect the real-time position of the balance beam during hoisting. The fifth detection device 5 is fixedly mounted within the hoisting space of the balance beam and is used to monitor and capture real-time images of the balance beam hoisting. The display device 6 is connected to the first detection device 1, the second detection device 2, the third detection device 3, the fourth detection device 4, and the fifth detection device 5 respectively, and is used to display the values ​​of the first detection device 1 and the second detection device 2. The data and images detected by the third detection device 3, the fourth detection device 4, and the fifth detection device 5 are displayed on the display device 6 by multiple controls, so that the data and images displayed by the first detection device 1, the second detection device 2, the third detection device 3, the fourth detection device 4, and the fifth detection device 5 can be displayed or processed individually by controlling the multiple controls; the processing module 7 is connected to the first detection device 1, the second detection device 2, the third detection device 3, the fourth detection device 4, the fifth detection device 5 and the display device 6 respectively, and the processing module 7 is equipped with a master control switch, so that the opening and closing of the first detection device 1, the second detection device 2, the third detection device 3, the fourth detection device 4 and the fifth detection device 5 can be controlled by controlling the master control switch.

[0046] This utility model provides a balanced beam hoisting and detection system, combined with the attached... Figure 2 This utility model accurately detects the fault location of the balance beam, improves work efficiency, and ensures work safety. The following examples illustrate its usage and principles:

[0047] Before conducting hoisting tests on the balance beam, the first testing device 1, the second testing device 2, the third testing device 3, and the fourth testing device 4 are installed at their respective preset positions on the balance beam. The first testing device 1, the second testing device 2, and the third testing device 3 can respectively detect the deformation, tilt angle, and load of the stress-bearing parts of the balance beam during material hoisting. This allows for testing from the balance beam's own perspective, ensuring its safety during hoisting. Furthermore, by monitoring the deformation, tilt angle, and load of the stress-bearing parts detected by the first testing device 1, the second testing device 2, and the third testing device 3, the location of any faults in the balance beam can be determined. By installing the fourth testing device 4 within the hoisting space of the balance beam, it can monitor the real-time position of the balance beam. The display device 6 shows the data from each test and the captured image of the balance beam's position, thus assisting operators in hoisting operations, improving work efficiency, ensuring operational safety, and protecting the safety of personnel and equipment within the work area, preventing the risk of the balance beam and its hoisting equipment falling.

[0048] Therefore, the balance beam hoisting and detection system of this utility model uses detection data instead of human eyes to detect the balance beam, which can detect the state of the balance beam itself and the balance beam hoisting operation process. It ensures the safety of the hoisting operation from two aspects: the safety of the balance beam and related equipment, and the safety of the hoisting operation itself. It also ensures the safety of the workers in the working environment. In addition, it also ensures the hoisting efficiency of the balance beam.

[0049] Further, see Figures 1-3 In one embodiment of this utility model, the first detection device 1 includes:

[0050] The strain sensors are multiple and are installed at the main beam and sheet metal positions of the balance beam to monitor the strain of the balance beam during hoisting operations. The real-time strain data collected by the multiple strain sensors is sent to the processing module 7 via a data acquisition unit.

[0051] As an example, the number of strain sensors includes 12, which are used to monitor the strain of the balance beam when the rotor is hoisted.

[0052] In some optional implementations of this embodiment, the data collector includes a 485 data collector.

[0053] Furthermore, Figures 1-3 In one embodiment of this utility model, the second detection device 2 includes:

[0054] Inclinometers, including multiple inclinometers, are installed on the front and rear sides of the upper surface of the balance beam to monitor the attitude changes of the balance beam during operation, and send the detected attitude data to the processing module 7 through a hub.

[0055] In some optional implementations of this embodiment, the number of inclinometers is set to two, with the two inclinometers located on the front and rear sides of the upper surface of the balance beam respectively to monitor the attitude changes of the balance beam during operation.

[0056] In some alternative implementations of this embodiment, the hub includes a 485 hub.

[0057] In order to enable the second detection device 2 in this invention to better detect the tilt angle during the hoisting operation of the balance beam, the second detection device 2 can also be set as another level monitoring device. This allows for real-time monitoring of the beam's level, indirectly reflecting the level of the balance beam hoisting operation, such as the level of rotor hoisting. However, this level monitoring device needs to be sensitive and able to reflect the dynamic level of equipment such as rotors in real time.

[0058] Furthermore, Figures 1-3 In one embodiment of this utility model, the third detection device 3 includes:

[0059] The load sensing device comprises multiple load sensing devices, which are installed at the main beam and sheet metal positions of the balance beam to monitor the real-time load of the balance beam when the rotor is hoisted. The real-time load data collected by the multiple load sensing devices is sent to the processing module 7 through the data acquisition device.

[0060] Furthermore, Figures 3-6 In one embodiment of this utility model, the fourth detection device 4 includes:

[0061] The ultrasonic ranging sensor consists of multiple ultrasonic ranging sensors, which are distributed in multiple groups at the four corners of the lower surface of the balance beam. They are used to display the real-time position of the balance beam and transmit the real-time position data of the balance beam collected by the multiple groups of ultrasonic ranging sensors to the processing module 7 through a hub.

[0062] In some optional implementations of this embodiment, 12 ultrasonic ranging sensors can be set, with 3 ultrasonic ranging sensors distributed in groups at the four corners of the lower surface of the balance beam to display the real-time position of the balance beam.

[0063] Furthermore, Figures 1-3 In one embodiment of this utility model, the fifth detection device 5 includes:

[0064] The system includes multiple detection cameras, which capture real-time footage of the balance beam's operation. The captured footage is then connected to a switch via a network cable and transmitted to the processing module 7 and the display device 6.

[0065] In some optional implementations of this embodiment, the number of detection cameras can be set to four. The four monitoring cameras capture real-time images of the balance beam running and are connected to a switch via a PoE network cable.

[0066] In this way, remote audio and video monitoring of the balance beam hoisting can be achieved, as well as monitoring information on the balance beam and its hoisted materials and other key components, providing visualized image information for subsequent remote diagnosis.

[0067] Furthermore, the camera can be a full-color camera to ensure that it can still display color images in low-light environments, making it easier for operators to view them.

[0068] Furthermore, to ensure the image quality of the camera, a camera bracket can be installed at the camera's mounting location. The bottom of the camera bracket can be equipped with shock-absorbing pads, and the camera is mounted on the bracket. This ensures the image quality of the camera even under severe vibration.

[0069] Furthermore, the camera can be mounted on the camera bracket by welding or fixed to the camera bracket by thread and bolt connection.

[0070] Considering the harsh outdoor working environment, the camera is sealed with an explosion-proof housing to prevent damage.

[0071] It should be noted that regardless of the number of cameras, it is important to ensure that all the spliced ​​images from the installed cameras can clearly capture the balance beam and all the footage from the start to the end of the material hoisting process. This ensures that operators can use the transmitted images to assist in the hoisting, guaranteeing the safety and efficiency of the hoisting operation.

[0072] Furthermore, Figures 1-2 In one embodiment of this utility model, the display device 6 includes a multi-screen display and a 3D display.

[0073] By setting up multiple split-screen displays to show information, it becomes easier for operators to view the information.

[0074] Furthermore, to facilitate remote operators in viewing the three-dimensional model of the hoisting of the balance beam, in one embodiment of this invention, the remote display further includes:

[0075] A 3D display is used to show image data of the balance beam in the workspace transmitted from a remote operating platform.

[0076] Optionally, the 3D display is a glasses-free 3D display.

[0077] To facilitate safe and efficient hoisting operations and to enable comprehensive monitoring of the hoisting process, multiple display devices 6 can be installed. One of these display devices 6 can be installed in the operator's control room to assist in the hoisting operation, while another display device 6 can be installed in the monitoring room or central control room for monitoring personnel to conduct surveillance and assist the operator in the hoisting operation, thereby further improving the safety and efficiency of the hoisting operation.

[0078] Furthermore, Figures 1-3 In one embodiment of this utility model, to make the operation of the balance beam visible and digitized, and to ensure the portability of the monitoring equipment and the timely and effective reminder function, the system of this utility model is designed with a large-screen display device at a remote location (approximately 400 meters horizontally from the balance beam). An industrial control computer collects data through various sensors. The industrial control computer is connected to a switch via a network cable. Simultaneously, the switch is connected to a wireless bridge. Another wireless bridge is located next to the large screen on the ground, enabling long-distance point-to-point data transmission and realizing the function of remote real-time data display. A wireless access point (AP) is also connected to the switch to form a short-range wireless local area network (WLAN). A person moving below the balance beam can connect to the AP WLAN (near the balance beam on the ground) via a tablet and log in to the backend management interface to achieve real-time monitoring of the balance beam data and to shut down the industrial control computer.

[0079] Therefore, in one embodiment of the present invention, a remote control unit 8 is further included, the remote control unit 8 comprising:

[0080] The remote operation platform integrates an industrial control computer and a touch control screen, which are connected to display device 6, processing module 7, and remote display, respectively. It is used to receive data detected by the first detection device 1, the second detection device 2, the third detection device 3, the fourth detection device 4, and the fifth detection device 5. The industrial control computer is connected to a switch via a network cable, and the switch is connected to a wireless bridge. The wireless bridge is located on the side of the remote display and transmits data point-to-point over long distances through the wireless bridge to realize the function of remote display of real-time data. At the same time, a wireless AP is connected to the switch to form a short-range wireless LAN, so that mobile devices can connect to the AP wireless LAN to log in to the background management interface to monitor the balance beam data in real time and open and close the industrial control computer.

[0081] The remote display is used to receive and display the data detected by the first detection device 1, the second detection device 2, the third detection device 3, the fourth detection device 4, and the fifth detection device 5.

[0082] In some optional implementations of this embodiment, the mobile device includes devices such as iPads, mobile phones, or computers.

[0083] Furthermore, in one embodiment of this utility model, the remote control unit 8 is also provided with a memory, which is connected to the industrial control computer integrated in the remote operation platform, and is used to store various types of information received by the industrial control computer for subsequent recall needs.

[0084] In some optional implementations of this embodiment, the processing module 7 includes an industrial control computer. The industrial control computer is connected to a 485 controller via a switch to receive real-time data from the strain sensor; it is also connected to a camera via a switch to receive real-time images; and it receives real-time data from the ultrasonic sensor and inclinometer via a 485 hub.

[0085] In some optional implementations of this embodiment, the master control switch on the industrial control computer can be integrated as a power switch. By switching the power switch on the industrial control computer, the first detection device 1, the second detection device 2, the third detection device 3, the fourth detection device 4, and the fifth detection device 5 can be switched on and off. Alternatively, the switches of the first detection device 1, the second detection device 2, the third detection device 3, the fourth detection device 4, and the fifth detection device 5 can be integrated as another switch. The first detection device 1, the second detection device 2, the third detection device 3, the fourth detection device 4, and the fifth detection device 5 can be switched on and off simply by turning the switch on or off.

[0086] In some optional implementations of this embodiment, a PTZ camera and a bullet camera are also provided. The PTZ camera and bullet camera are connected to the control equipment on the balance beam via Ethernet. The PTZ camera is used to allow the operator to visually inspect the area around the balance beam and provides dual ultrasonic protection to detect foreign objects and people. The bullet camera is used because the balance beam's mechanical mechanism has a mechanical connection to the push bearing; its purpose is to allow the operator to see if the connection is reliable.

[0087] In summary, the balance beam hoisting and inspection system of this utility model, before hoisting and inspecting the balance beam, sets up a first inspection device 1 at the main beam and sheet metal position of the balance beam, a second inspection device 2 at the front and rear sides of the upper surface of the balance beam, a third inspection device 3 at the main beam and sheet metal position of the balance beam, and a fourth inspection device 4 at the preset positions on the balance beam. Through the first inspection device 1, the second inspection device 2, and the third inspection device 3, the deformation, tilt angle, and load of the stress-bearing parts of the balance beam can be detected respectively during the material hoisting process. Therefore, it can inspect the balance beam from its own perspective, ensuring the balance beam itself is stable during the hoisting process. Safety is paramount. Secondly, by monitoring the deformation, tilt angle, and load of the stressed parts detected by the first detection device 1, the second detection device 2, and the third detection device 3 on the balance beam, the fault location of the balance beam can be determined. By installing a fourth detection device 4 within the hoisting space of the balance beam, the fourth detection device 4 can detect the real-time position of the balance beam and display the various detection data and the captured images of the balance beam's position through the display device 6. This assists the operators in hoisting operations, thereby improving work efficiency, ensuring work safety, and also ensuring the safety of the operators and equipment in the work area, avoiding the risk of the balance beam and its hoisting equipment falling.

[0088] Therefore, the balance beam hoisting and detection system of this utility model uses detection data instead of human eyes to detect the balance beam, which can detect the state of the balance beam itself and the balance beam hoisting operation process. It ensures the safety of the hoisting operation from two aspects: the safety of the balance beam and related equipment, and the safety of the hoisting operation itself. It also ensures the safety of the workers in the working environment. In addition, it also ensures the hoisting efficiency of the balance beam.

[0089] Secondly, in one embodiment of the present invention, a balance beam is also provided, on which the balance beam hoisting detection system as described above is provided.

[0090] Therefore, the fault location can be accurately detected by the balance beam itself, improving work efficiency and ensuring work safety.

[0091] Thirdly, in one embodiment of the present invention, a lifting device is also provided, on which a balance beam as described above is provided.

[0092] Therefore, the lifting equipment can accurately detect its fault location through the balance beam detection system, improve work efficiency, and ensure work safety, thus ensuring both lifting efficiency and the safety of lifting operations.

[0093] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Additionally, the terms "front," "back," "left," "right," "upper," and "lower" in this document refer to the placement shown in the accompanying drawings.

[0094] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A balanced beam hoist detection system, characterized by, include: The first detection device is fixedly installed on the balance beam and is used to measure the deformation of the stress-bearing parts of the balance beam in real time when hoisting materials. The second testing device is fixedly installed on the balance beam and is used to detect the tilt angle of the balance beam during the hoisting process. The third detection device is fixedly installed on the balance beam and is used to display the load of the balance beam in real time during operation. The fourth detection device is fixedly installed on the balance beam and is used to detect the real-time position of the balance beam during the hoisting process. The fifth detection device is fixedly installed in the hoisting space of the balance beam and is used to monitor and capture real-time images of the balance beam hoisting. A display device is connected to the first detection device, the second detection device, the third detection device, the fourth detection device, and the fifth detection device, respectively, and is used to display the data and images detected by the first detection device, the second detection device, the third detection device, the fourth detection device, and the fifth detection device. The display device is provided with multiple controls so that the data and images displayed by the first detection device, the second detection device, the third detection device, the fourth detection device, and the fifth detection device can be displayed or processed individually by controlling the multiple controls. The processing module is connected to the first detection device, the second detection device, the third detection device, the fourth detection device, the fifth detection device, and the display device, respectively. A master control switch is provided on the processing module so that the opening and closing of the first detection device, the second detection device, the third detection device, the fourth detection device, and the fifth detection device can be controlled by controlling the master control switch.

2. The balanced beam hoist detection system of claim 1, wherein, The first detection device includes: The strain sensors include multiple strain sensors, which are installed at the main beam and sheet metal positions of the balance beam to monitor the strain of the balance beam during hoisting operations. The real-time strain data collected by the multiple strain sensors is sent to the processing module through a data acquisition device.

3. The balanced beam hoist detection system of claim 1, wherein, The second testing device includes: Inclinometers, including multiple inclinometers, are installed on the front and rear sides of the upper surface of the balance beam to monitor the attitude changes of the balance beam during operation, and send the detected attitude data to the processing module through a hub.

4. The balanced beam hoist detection system of claim 1, wherein, The third detection device includes: The load sensing device includes multiple load sensing devices, which are installed at the main beam and sheet metal positions of the balance beam to monitor the real-time load of the balance beam when the rotor is hoisted. The real-time load data collected by the multiple load sensing devices is sent to the processing module through a data acquisition device.

5. The balanced beam hoist detection system of claim 1, wherein, The fourth detection device includes: The ultrasonic ranging sensor comprises multiple ultrasonic ranging sensors, which are distributed in multiple groups at the four corners of the lower surface of the balance beam. These sensors are used to display the real-time position of the balance beam and transmit the real-time position data of the balance beam collected by the multiple groups of ultrasonic ranging sensors to the processing module via a hub.

6. The balanced beam hoist detection system of claim 1, wherein, The fifth detection device includes: The system includes multiple detection cameras, which capture real-time footage of the balance beam's operation. The captured footage is then connected to a switch via network cables and transmitted to the processing module and display device.

7. The balanced beam hoist detection system of claim 1, wherein, The display device includes a multi-screen display and a 3D display, wherein the 3D display is used to display real-time three-dimensional images of the balance beam being hoisted by the fifth detection device.

8. The balanced beam hoist detection system of claim 1, wherein, It also includes a remote control unit, which includes: The remote operation platform integrates an industrial control computer and a touch control screen, which are connected to the display device, the processing module, and the remote display, respectively. It is used to receive data detected by the first, second, third, fourth, and fifth detection devices. The industrial control computer is connected to a switch via a network cable, and the switch is connected to a wireless bridge located on the side of the remote display. The wireless bridge enables long-distance point-to-point data transmission, realizing the function of remote display of real-time data. At the same time, a wireless AP is connected to the switch to form a short-range wireless LAN, so that mobile devices can connect to the AP wireless LAN to log in to the background management interface to monitor the balance beam data in real time and control the opening and closing of the industrial control computer. The remote display is used to receive and display the data detected by the first detection device, the second detection device, the third detection device, the fourth detection device, and the fifth detection device.

9. A balanced beam, characterized by The balance beam is equipped with a balance beam hoisting detection system as described in any one of claims 1-8.

10. A hoisting apparatus characterized by, The lifting equipment is equipped with the balance beam described in claim 9.

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