Safety monitoring equipment for tower crane

Abstract

The utility model relates to the technical field of safety monitoring equipment, and discloses safety monitoring equipment for a tower crane, which comprises a monitoring controller, and the upper side and the lower side of the monitoring controller are connected with hydraulic fixing clamps in a buckling manner. According to the safety monitoring equipment for the tower crane, through the arrangement of the mounting mechanism, when the equipment needs to be used, a sliding block slides according to the size of a monitoring controller, the position of a clamping telescopic rod is adjusted, after adjustment is completed, hydraulic fixing clamps automatically contract to the upper side and the lower side to clamp the monitoring controller according to the width of the monitoring controller, and after the monitoring controller is fixed, the safety of the tower crane is guaranteed. The position of the mounting plate is adjusted by sliding the buckle plate according to the condition of an external required mounting site, and the mounting bolt is screwed after the position is adjusted, so that the effects of conveniently mounting and adapting to monitoring controllers of different models and sizes according to the condition are achieved, and the problems of difficulty in adapting and limitation on wide application of safety monitoring equipment are avoided; the equipment purchase and installation cost is increased, and the installation difficulty is increased.

Description

Technical Field

[0001] This utility model relates to the field of safety monitoring equipment technology, and in particular to a safety monitoring device for tower cranes. Background Technology

[0002] At construction sites, tower cranes are often overloaded due to tight construction schedules or operator errors. Overloading can cause excessive stress on the crane's metal structure, leading to structural deformation or even breakage. It can also affect the crane's braking system and operational stability, easily causing serious safety accidents such as falling objects or the entire machine tipping over. Therefore, it is necessary to design a tower crane safety monitoring device.

[0003] Existing monitoring equipment often lacks universality in its installation structure, making it difficult to adapt to various types of tower cranes. Customized installation structures or crane modifications are required, limiting the widespread application of security monitoring equipment, increasing equipment procurement and installation costs, and adding to installation difficulty. A more convenient installation structure improves construction efficiency and reduces the impact of prolonged installation time on construction progress. Furthermore, the fixed initial installation angle of some equipment's image displays results in a limited adjustable range, making it difficult for operators to obtain images from certain key perspectives. This limits the effectiveness of image monitoring, affects operators' ability to continuously and stably observe the images, and reduces the reliability of image monitoring.

[0004] A tower crane safety monitoring device disclosed in announcement number CN220485177U is installed in conjunction with a tower crane. A scene measurement mechanism is installed at the top of the tower, while a computer host and electronic display screen are installed in the operator's cab. The scene measurement mechanism includes: a first mounting frame fixed to the top of the tower; a second mounting frame hinged to the first mounting frame in a relatively rotatable manner in the middle; an ultrasonic rangefinder and a wide-angle camera fixedly installed on the front end of the second mounting frame; and an electric telescopic rod hinged at one end to the rear end of the second mounting frame and the other end to the first mounting frame. The ultrasonic rangefinder and the wide-angle camera are installed parallel and close to each other, both facing the boom side of the tower crane. This utility model facilitates stable and intuitive operation of the tower crane by workers, enabling goods to effectively avoid obstructions, and allowing back-end personnel to promptly understand the operating status of the tower crane.

[0005] While the aforementioned patent achieves the goal of having both the ultrasonic rangefinder and the wide-angle camera facing the boom of the tower crane, facilitating stable and intuitive operation of the tower crane by the staff and enabling the goods to effectively avoid obstructions, and allowing the back-end personnel to promptly understand the operating status of the tower crane, the device lacks the function of installing a monitoring controller and adjusting the angle of the image display, making it impossible for the operator inside the cab to more intuitively and conveniently observe the situation and images outside the tower crane. Utility Model Content

[0006] (a) Technical problems to be solved

[0007] The purpose of this utility model is to provide a tower crane safety monitoring device to solve the problems mentioned in the background art, such as the difficulty in adapting to various types of tower cranes, which limits the safety monitoring device, increases the difficulty of installation, affects the operator's continuous and stable observation of the screen, and reduces the reliability of image monitoring and its widespread application.

[0008] (II) Technical Solution

[0009] To achieve the above objectives, this utility model provides the following technical solution: a tower crane safety monitoring device, comprising a monitoring controller, with hydraulic clamps snapped onto the upper and lower sides of the monitoring controller, an installation mechanism fixedly connected to the bottom of the hydraulic clamps, a right-angle fixing plate A threadedly connected to the right side of the monitoring controller, an adjustment mechanism rotatably connected to the inner side of the right-angle fixing plate A, the installation mechanism comprising a clamping telescopic rod fixedly connected to the bottom of the hydraulic clamp, a connecting rod fixedly connected to the bottom of the clamping telescopic rod, a slider fixedly connected to the back of the connecting rod, an installation bracket slidably connected to the outside of the slider, and an adjustment mechanism comprising a rotating rod rotatably connected to the inner side of the right-angle fixing plate A, a connecting block A rotatably connected to the outside of the rotating rod, an adjusting hydraulic rod fixedly connected to the top surface of the connecting block A, and a connecting block B fixedly connected to the top of the adjusting hydraulic rod.

[0010] As a further embodiment of this utility model, a rotating frame is rotatably connected inside the connecting block, and right-angle fixing plates B are rotatably connected to both sides of the rotating frame. An image display is threadedly connected to the back of the right-angle fixing plate B. The image display facilitates observation of the external situation and the image of the tower crane.

[0011] As a further embodiment of this utility model, the right-angle fixing plate B has a fixing hole inside, and a fixing bolt passes through the fixing hole. The fixing bolt serves to fix the part to the side of the image display.

[0012] As a further embodiment of this utility model, the mounting bracket is provided with a sliding groove inside, and the inside of the sliding groove is slidably connected to the outside of the slider. The slider is designed to adjust the position of the mounting plate for easy installation.

[0013] As a further embodiment of this utility model, the mounting bracket is externally slidably connected to a buckle plate, and the back of the buckle plate is fixedly connected to a mounting plate. The mounting plate facilitates installation in different positions.

[0014] As a further embodiment of this utility model, the surface of the mounting plate is provided with mounting holes, and mounting bolts pass through the interior of the mounting holes. The installation of mounting bolts increases the installation firmness.

[0015] As a further embodiment of this utility model, a limiting hole is provided on the upper surface of the clamping telescopic rod, and a limiting bolt is connected to the internal thread of the limiting hole. The limiting bolt serves to adjust the clamping position according to the size of the monitoring controller.

[0016] (III) Beneficial Effects

[0017] This utility model provides a safety monitoring device for tower cranes, which has the following beneficial effects:

[0018] 1. This tower crane safety monitoring equipment, through its installation mechanism, allows for easy setup. First, the slider is slid to adjust the position of the clamping telescopic rod according to the size of the monitoring controller. After adjustment, the hydraulic clamp automatically retracts to hold the controller on both sides, securing it in place. Then, the mounting plate is adjusted by sliding the buckle plate according to the required installation location. Finally, the mounting bolts are tightened. This system facilitates installation and adaptability to different sizes and models of monitoring controllers, avoiding the need for customized installation structures or crane modifications that restrict the widespread application of safety monitoring equipment, increase procurement and installation costs, and complicate installation.

[0019] 2. This tower crane safety monitoring equipment, through the setting of the adjustment mechanism, allows the hydraulic rod to be extended or retracted when the device is to be used, causing the connecting blocks A and B on both sides to rotate. Since a rotating frame is installed at the top of the connecting block B, and the rotating frame is connected to a right-angle fixing plate B, the right-angle fixing plate B then pulls the image display on its back, allowing the image display to automatically adjust its angle. This facilitates angle adjustment and makes it easier for operators to observe the external situation and images. It avoids the problem that a small adjustment range makes it difficult for operators to obtain images from certain key perspectives, which would limit the effectiveness of image monitoring, affect the operator's continuous and stable observation of the image, and reduce the reliability of image monitoring. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the installation mechanism structure of this utility model;

[0022] Figure 3 This is a schematic diagram of the adjustment mechanism of this utility model;

[0023] Figure 4 This is a schematic diagram of the controller structure of this utility model.

[0024] In the diagram: 1. Monitoring controller; 2. Hydraulic clamp; 3. Installation mechanism; 301. Clamping telescopic rod; 302. Connecting rod; 303. Slider; 304. Mounting frame; 4. Right-angle fixing plate A; 5. Adjustment mechanism; 501. Rotating rod; 502. Connecting block A; 503. Adjusting hydraulic rod; 504. Connecting block B; 6. Rotating frame; 7. Right-angle fixing plate B; 8. Fixing hole; 9. Fixing bolt; 10. Slide groove; 11. Buckle plate; 12. Mounting plate; 13. Image display; 14. Mounting bolt; 15. Limiting hole; 16. Limiting bolt. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0026] Please see Figures 1 to 4 This utility model provides a technical solution for a tower crane safety monitoring device: a tower crane safety monitoring device includes a monitoring controller 1, hydraulic fixing clamps 2 are snapped to the upper and lower sides of the monitoring controller 1, an installation mechanism 3 is fixedly connected to the bottom of the hydraulic fixing clamps 2, a right-angle fixing plate A4 is threaded to the right side of the monitoring controller 1, an adjustment mechanism 5 is rotatably connected to the inner side of the right-angle fixing plate A4, the installation mechanism 3 includes a clamping telescopic rod 301 fixedly connected to the bottom of the hydraulic fixing clamps 2, a connecting rod 302 is fixedly connected to the bottom of the clamping telescopic rod 301, a slider 303 is fixedly connected to the back of the connecting rod 302, an installation frame 304 is slidably connected to the outside of the slider 303, and the adjustment mechanism 5 includes a rotating rod 501 rotatably connected to the inner side of the right-angle fixing plate A4, a connecting block A502 is rotatably connected to the outside of the rotating rod 501, an adjusting hydraulic rod 503 is fixedly connected to the top surface of the connecting block A502, and a connecting block B504 is fixedly connected to the top of the adjusting hydraulic rod 503;

[0027] Please see Figure 1 The connecting block B504 is rotatably connected to the rotating frame 6. Both sides of the rotating frame 6 are rotatably connected to the right-angle fixing plate B7. The back of the right-angle fixing plate B7 is threadedly connected to the image display 13. The image display 13 facilitates the observation of the external situation and the screen of the tower crane.

[0028] Please see Figure 1 The right-angle fixing plate B7 has a fixing hole 8 inside, and a fixing bolt 9 passes through the fixing hole 8. The fixing bolt 9 serves to fix the part to the side of the image display 13.

[0029] Please see Figure 1 The mounting bracket 304 has a sliding groove 10 inside, which is slidably connected to the outside of the slider 303. The slider 303 is designed to adjust the position of the mounting plate 12 for easy installation.

[0030] Please see Figure 1 The mounting bracket 304 has a sliding connection to a buckle plate 11 on the outside, and a mounting plate 12 is fixedly connected to the back of the buckle plate 11. The mounting plate 12 facilitates installation in different positions.

[0031] Please see Figure 1 The surface of the mounting plate 12 is provided with mounting holes, and mounting bolts 14 pass through the interior of the mounting holes. The mounting bolts 14 are provided to increase the installation firmness.

[0032] Please see Figure 1 A limit hole 15 is provided on the upper surface of the clamping telescopic rod 301. A limit bolt 16 is connected to the internal thread of the limit hole 15. The limit bolt 16 is used to adjust the clamping position according to the size of the monitoring controller 1.

[0033] In this invention, the working steps of the device are as follows:

[0034] First step: According to the size of the monitoring controller 1, slide the slider 303 to adjust the position of the clamping telescopic rod 301. After adjustment, the hydraulic fixing clamp 2 will automatically retract to clamp the monitoring controller 1 on the upper and lower sides according to the width of the monitoring controller 1. After fixing the monitoring controller 1, slide the buckle plate 11 to adjust the position of the mounting plate 12 according to the external installation location. After adjustment, tighten the mounting bolt 14.

[0035] The second step is to extend or retract the hydraulic rod 503 to make the connecting blocks A502 and B504 on both sides rotate. Since the top of the connecting block B504 is equipped with a rotating frame 6, which is connected to the right-angle fixing plate B7, the right-angle fixing plate B7 pulls the image display 13 on its back, so that the image display 13 can automatically adjust its angle.

[0036] It should be noted that the device structure and accompanying drawings of this utility model mainly describe the principle of this utility model. In terms of the technical aspects of this design principle, the setting of the power mechanism, power supply system and control system of the device is not fully described. However, under the premise that those skilled in the art understand the principle of the above utility model, the specific details of its power mechanism, power supply system and control system can be clearly understood. The control method in the application document is automatic control through a controller. The control circuit of the controller can be implemented by those skilled in the art through simple programming.

[0037] All standard parts used can be purchased from the market, and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the existing technology. The machinery, parts and equipment adopt conventional models in the existing technology, and the structure and principle of the components known to those skilled in the art can be known by those skilled in the art through technical manuals or conventional experimental methods.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A tower crane safety monitoring device comprising a monitoring controller (1), characterized in that: The monitoring controller (1) is snapped with hydraulic clamps (2) on both the upper and lower sides. The bottom of the hydraulic clamps (2) is fixedly connected to an installation mechanism (3). The right side of the monitoring controller (1) is threadedly connected to a right-angle fixing plate A (4). The inner side of the right-angle fixing plate A (4) is rotatably connected to an adjustment mechanism (5). The installation mechanism (3) includes a clamping telescopic rod (301) fixedly connected to the bottom of the hydraulic clamp (2), a connecting rod (302) fixedly connected to the bottom of the clamping telescopic rod (301), a slider (303) fixedly connected to the back of the connecting rod (302), and a mounting bracket (304) slidably connected to the outside of the slider (303). The adjustment mechanism (5) includes a rotating rod (501) rotatably connected to the inside of the right-angle fixed plate A (4), a connecting block A (502) rotatably connected to the outside of the rotating rod (501), an adjusting hydraulic rod (503) fixedly connected to the top surface of the connecting block A (502), and a connecting block B (504) fixedly connected to the top of the adjusting hydraulic rod (503).

2. A tower crane safety monitoring apparatus according to claim 1, characterised in that: The connecting block B (504) is rotatably connected to a rotating frame (6), and both sides of the rotating frame (6) are rotatably connected to right-angle fixing plates B (7). The back of the right-angle fixing plates B (7) is threadedly connected to an image display (13).

3. A tower crane safety monitoring apparatus according to claim 2, characterised in that: The right-angle fixing plate B (7) has a fixing hole (8) inside, and a fixing bolt (9) passes through the fixing hole (8).

4. A tower crane safety monitoring apparatus according to claim 1, characterized in that: The mounting bracket (304) has a sliding groove (10) inside, and the inside of the sliding groove (10) is slidably connected to the outside of the slider (303).

5. A tower crane safety monitoring apparatus according to claim 1, characterized in that: The mounting bracket (304) is externally slidably connected to a buckle plate (11), and the back of the buckle plate (11) is fixedly connected to a mounting plate (12).

6. A tower crane safety monitoring apparatus according to claim 5, characterised in that: The mounting plate (12) has mounting holes on its surface, and mounting bolts (14) pass through the interior of the mounting holes.

7. A tower crane safety monitoring apparatus as claimed in claim 1, characterized in that: The upper surface of the clamping telescopic rod (301) is provided with a limiting hole (15), and the internal thread of the limiting hole (15) is connected to a limiting bolt (16).

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