Heat treatment assembly for die steel processing

Abstract

The utility model relates to the technical field of die steel processing, and discloses a heat treatment assembly for die steel processing, which comprises a base, the top of the base is fixedly connected with a heat treatment shell, a servo motor is fixedly mounted in the base, the bottom of a placing platform is fixedly connected with a connecting rod, and a sliding block is slidably clamped in an annular sliding groove. A microwave generator is fixedly installed in the heat treatment shell, and a resistance heating element is arranged in the heating shell. According to the die steel heating device, die steel is placed on the placing platform, a servo motor is started to drive the die steel to rotate at a constant speed, and the whole die steel can be heated more uniformly in cooperation with two heating modes. And three cooling modes of furnace cooling, air cooling and air cooling can be realized, so that the cooling use of different die steel materials is met.

Description

Technical Field

[0001] This utility model relates to the field of mold steel processing technology, specifically a heat treatment component for mold steel processing. Background Technology

[0002] Mold steel is a special alloy steel used to manufacture molds. Due to its good hardness, wear resistance, toughness and other properties, it is widely used in the manufacture of various molds. In the processing of mold steel, heat treatment is a crucial step. The effect of the heat treatment directly affects the hardness, wear resistance, toughness and other properties of the mold steel, and thus affects the service life of the mold and the quality of the product.

[0003] Traditional heat treatment components for mold steel processing still use conventional heating methods, which may lead to localized overheating or insufficient heating of the mold steel during the heating process. This affects the microstructure transformation and performance improvement of the mold steel. Furthermore, if the different cooling rate requirements of different mold steel materials cannot be met, it can easily cause problems such as cracking or uneven hardness of the mold steel. Therefore, there is a need for a heat treatment component for mold steel processing that adopts a new heating method and can cool as needed. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a heat treatment component for mold steel processing. It has the advantages of using a novel heating method and being able to cool as needed. This solves the problem that general heat treatment components for mold steel processing still use traditional heating methods, which may lead to local overheating or insufficient heating of the mold steel during the heating process, affecting the microstructure transformation and performance improvement of the mold steel. Furthermore, if the different cooling rate requirements of different mold steel materials cannot be met, it can easily cause problems such as cracking or uneven hardness of the mold steel.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a heat treatment assembly for mold steel processing, comprising a base, a heat treatment shell fixedly connected to the top of the base, a servo motor fixedly installed inside the base, a drive rod fixedly connected to the output end of the servo motor, a placement platform fixedly connected to the outer surface of the drive rod, a connecting rod fixedly connected to the bottom of the placement platform, an annular groove provided inside the heat treatment shell, a slider slidably engaged inside the annular groove, the top of the slider being fixedly connected to the bottom of the connecting rod, a microwave generator fixedly installed inside the heat treatment shell, a heating shell fixedly connected inside the heat treatment shell, and a resistance heating element provided inside the heating shell.

[0008] Preferably, a chassis is fixedly connected inside the heat treatment shell, a cooling fan is fixedly installed inside the chassis, a movable door panel is movably connected to the front surface of the heat treatment shell, a handle is fixedly installed on the outer surface of the movable door panel, movable mounting plates are movably connected to both the interior of the movable door panel and the interior of the heat treatment shell, a pull block is fixedly installed on the outer surface of the movable mounting plate, and a heat dissipation mesh plate is fixedly connected to both the interior of the movable door panel and the interior of the heat treatment shell.

[0009] Preferably, a fixing block is fixedly connected inside the heat treatment shell. The interior of the fixing block is movably connected to the outer surface of the drive rod. The fixing block serves to support the drive rod, allowing it to stably drive the platform placed above to rotate.

[0010] Preferably, a controller is fixedly installed on the outer surface of the heat treatment shell. The controller can control the operation of the microwave generator, resistance heating element, cooling fan and servo motor respectively. It also has a built-in temperature sensor, which can monitor the temperature inside the heat treatment shell in real time and display it on the display screen on the controller.

[0011] Compared with the prior art, this utility model provides a heat treatment component for machining mold steel, which has the following beneficial effects:

[0012] 1. Traditional heat treatment components for mold steel processing still use conventional heating methods, which cannot meet the different cooling rate requirements of different mold steel materials. The design of this utility model places the mold steel on a placement platform and starts a servo motor to drive it to rotate at a uniform speed. Combined with two heating methods, the heat distribution of the entire mold steel can be more uniform. After heating, this utility model can realize three cooling methods—furnace cooling, air cooling, and wind cooling—by opening the front and rear movable mounting plates and controlling the cooling fan as needed, thereby meeting the cooling requirements of different mold steel materials.

[0013] 2. This heat treatment assembly integrates two heating methods and can meet the cooling needs of different mold steel materials. The assembly has a fixed block installed inside the heat treatment shell to support the drive rod, allowing it to stably drive the platform above to rotate. The assembly has a controller installed on the outer surface of the heat treatment shell, which can control the operation of the microwave generator, resistance heating element, cooling fan and servo motor. It also has a built-in temperature sensor to monitor the temperature inside the heat treatment shell in real time and display it on the display screen on the controller. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0015] Figure 2This is a schematic diagram of the rear view structure of this utility model;

[0016] Figure 3 This is a cross-sectional view of the heat treatment shell of this utility model;

[0017] Figure 4 This is a front view structural diagram of the heat dissipation mesh plate of this utility model.

[0018] The components include: 1. Base; 2. Heat treatment shell; 3. Servo motor; 4. Drive rod; 5. Placement platform; 6. Connecting rod; 7. Slider; 8. Annular groove; 9. Microwave generator; 10. Heating shell; 11. Resistance heating element; 12. Chassis; 13. Cooling fan; 14. Movable door panel; 15. Pull handle; 16. Movable mounting plate; 17. Pull block; 18. Heat dissipation mesh plate; 19. Fixing block; 20. Controller. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Example 1:

[0021] Referring to Figures 1-3, a heat treatment assembly for mold steel processing includes a base 1, a heat treatment shell 2 fixedly connected to the top of the base 1, a servo motor 3 fixedly installed inside the base 1, a drive rod 4 fixedly connected to the output end of the servo motor 3, a placement platform 5 fixedly connected to the outer surface of the drive rod 4, a connecting rod 6 fixedly connected to the bottom of the placement platform 5, an annular groove 8 opened inside the heat treatment shell 2, a slider 7 slidably engaged inside the annular groove 8, the top of the slider 7 fixedly connected to the bottom of the connecting rod 6, a microwave generator 9 fixedly installed inside the heat treatment shell 2, a heating shell 10 fixedly connected inside the heat treatment shell 2, a resistance heating element 11 disposed inside the heating shell 10, a fixing block 19 fixedly connected inside the heat treatment shell 2, the interior of the fixing block 19 movably connected to the outer surface of the drive rod 4, and a controller 20 fixedly installed on the outer surface of the heat treatment shell 2.

[0022] Working principle: First, use the handle 15 to open the movable door panel 14, place the mold steel to be heat-treated on the placement platform 5, start the servo motor 3 through the controller 20, and let the drive rod 4 drive the placement platform 5 and the mold steel to rotate at a uniform speed. Then, start the microwave generator 9 and the resistance heating element 11 through the controller 20 respectively. In the low temperature stage (<600℃): microwave and resistance heating are started at the same time for rapid heating. In the high temperature stage (>600℃): microwave is turned off and only resistance heating is used to maintain the temperature to avoid the reflection loss of microwave by metal. Combining the rapid heating capability of microwave and the stability of resistance heating, the entire mold steel is heated more evenly, which is suitable for molds with extremely high requirements for temperature uniformity. When the placement platform 5 rotates, its bottom is connected by the connecting rod 6 to let the slider 7 slide in the annular groove 8, which plays an auxiliary support role. The fixed block 19 plays the role of supporting the drive rod 4.

[0023] Example 2:

[0024] Please refer to Figures 1-4. The heat treatment shell 2 is fixedly connected to the internal chassis 12. The internal chassis 12 is fixedly installed with a cooling fan 13. The front surface of the heat treatment shell 2 is movably connected to a movable door panel 14. The outer surface of the movable door panel 14 is fixedly installed with a handle 15. The interior of the movable door panel 14 and the interior of the heat treatment shell 2 are both movably connected to a movable mounting plate 16. The outer surface of the movable mounting plate 16 is fixedly installed with a pull block 17. The interior of the movable door panel 14 and the interior of the heat treatment shell 2 are both fixedly connected to a heat dissipation mesh plate 18.

[0025] Working principle: After heating, the cooling method can be selected according to the needs. Furnace cooling means that the mold steel is slowly cooled to room temperature or a certain predetermined temperature after heating and holding. The cooling rate is extremely slow, the internal temperature difference of the workpiece is small, the stress is low, the microstructure transformation is sufficient, and it is easy to obtain an equilibrium microstructure. It is used for annealing process to eliminate stress, soften the material or homogenize the microstructure, and avoid cracking or deformation. Air cooling means that the movable mounting plates 16 at the front and rear are opened by using the pull block 17 respectively, and the mold steel is placed in the air for natural cooling through the heat dissipation mesh plate 18. Forced air cooling means that the cooling fan 13 is started by the controller 20 to accelerate the air flow to meet the cooling needs of different mold steel materials.

[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A heat treatment assembly for machining mold steel, comprising a base (1), characterized in that: A heat treatment shell (2) is fixedly connected to the top of the base (1). A servo motor (3) is fixedly installed inside the base (1). A drive rod (4) is fixedly connected to the output end of the servo motor (3). A placement platform (5) is fixedly connected to the outer surface of the drive rod (4). A connecting rod (6) is fixedly connected to the bottom of the placement platform (5). An annular groove (8) is opened inside the heat treatment shell (2). A slider (7) is slidably engaged inside the annular groove (8). The top of the slider (7) is fixedly connected to the bottom of the connecting rod (6). A microwave generator (9) is fixedly installed inside the heat treatment shell (2). A heating shell (10) is fixedly connected inside the heat treatment shell (2). A resistance heating element (11) is provided inside the heating shell (10).

2. A heat treating assembly for die steel machining according to claim 1, characterized in that: The heat treatment shell (2) is fixedly connected to a chassis (12), and a cooling fan (13) is fixedly installed inside the chassis (12). A movable door panel (14) is movably connected to the front surface of the heat treatment shell (2). A handle (15) is fixedly installed on the outer surface of the movable door panel (14). Movable mounting plates (16) are movably connected to both the interior of the movable door panel (14) and the interior of the heat treatment shell (2). A pull block (17) is fixedly installed on the outer surface of the movable mounting plate (16). A heat dissipation mesh plate (18) is fixedly connected to both the interior of the movable door panel (14) and the interior of the heat treatment shell (2).

3. The heat treating assembly of claim 1, wherein: The heat treatment shell (2) is fixedly connected to a fixing block (19), and the interior of the fixing block (19) is movably connected to the outer surface of the drive rod (4).

4. The heat treating assembly of claim 1, wherein: A controller (20) is fixedly installed on the outer surface of the heat treatment shell (2).

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