Slurry supplementing device for sleeve grouting
By designing a rotatable and liftable mixing mechanism and a retractable grout delivery mechanism, the problems of inflexible mixing and fixed delivery pipe length in existing grouting devices have been solved, enabling flexible mixing and adaptive grouting within the grouting box.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANDONG LAIYUAN MACHINING CO LTD
- Filing Date
- 2025-02-11
- Publication Date
- 2026-04-21
AI Technical Summary
The existing slurry filling device has a fixed mixing mechanism, which makes it difficult to mix and stir any part of the slurry inside the tank. In addition, the fixed length of the conveying pipe makes it difficult to adapt to the slurry filling needs of different locations.
A rotatable and liftable mixing mechanism was designed. The motor drives the telescopic rod to rotate and lift the mixing roller, and the telescopic slurry delivery mechanism adapts to the slurry replenishment needs at different locations.
It enables effective mixing and flexible grout replenishment at different locations within the grouting box, reducing the space occupied by the mixing mechanism and the length requirement of the delivery pipe, thereby improving operational flexibility and efficiency.
Smart Images

Figure CN224149178U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of grouting technology, specifically to a grouting filler for sleeve grouting. Background Technology
[0002] A grouting sleeve is an assembly consisting of a specially processed sleeve, matching grouting material, and reinforcing bars. When connecting the reinforcing bars, a fast-hardening, non-shrink grouting material is injected, relying on the bonding and interlocking action between the materials to connect the reinforcing bars and the sleeve. Grouting sleeve joints offer advantages such as reliable performance, wide applicability, and easy installation.
[0003] According to patent authorization announcement number CN114150873B, a grouting device and method for sleeve grouting are disclosed. The grouting device includes a grouting pump and a booster pipe. The grouting pump includes a grouting cylinder, a controller, a fluctuating pressure pump, and a grouting pipe. The controller controls the pumping pressure of the fluctuating pressure pump during grouting, so that the fluctuating pressure pump generates wave-shaped pumping pressures with different amplitudes and / or different frequencies at least three time periods during the grouting process. One end of the grouting pipe is connected to the fluctuating pressure pump, and the other end is connected to the grouting hole of the sleeve, for conveying the grouting material mixture into the sleeve. The booster pipe includes a semi-rigid section, a rigid section, and a support bracket. This invention has the advantages of simple grouting operation and high construction efficiency. By using fluctuating pumping pressure to cause the grouting material mixture to move up and down within the sleeve, vibration is generated, thereby achieving compaction of the grouting material mixture, squeezing out air bubbles, and effectively ensuring the density of the grout.
[0004] However, existing slurry feeders have a mixing mechanism installed inside the slurry tank in order to mix the slurry. The mixing mechanism is mostly fixed, making it difficult to mix and stir at any position inside the slurry tank. Moreover, if the mixing device is set up in a more complex way, it will occupy the internal area of the slurry tank. At the same time, the length of the slurry feeder's delivery pipe is mostly fixed, making it difficult to perform slurry feeding work at different positions. Utility Model Content
[0005] The purpose of this invention is to provide a grouting device for sleeve grouting, which solves the problems of setting up the mixing mechanism and setting up the grout conveying pipe.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a grouting device for sleeve grouting, comprising a grouting box, a box cover fixedly connected to the upper end of the grouting box by bolts, a feed hopper fixedly connected to the upper right side of the box cover, a cover fixedly connected to the upper end of the box cover, a drain pipe fixedly connected to the lower left side of the grouting box, a mixing mechanism provided inside the cover, a grout discharge device provided at the lower right side of the grouting box, and a grout conveying mechanism provided at the upper end of the grout discharge device.
[0007] Preferably, the mixing mechanism includes a motor, the motor is fixedly connected to the upper inner end of the cover, the motor shaft of the motor is fixedly connected to a turntable, the cover has an annular groove, and the turntable is rotatably connected to the inside of the annular groove.
[0008] Preferably, a telescopic rod is fixedly connected to the lower end of the turntable, a lifting block is fixedly connected to the lower end of the telescopic rod, a retaining cover is fixedly connected to the lower end of the turntable, and the upper end of the telescopic rod is disposed inside the retaining cover.
[0009] Preferably, a corrugated cylinder is fixedly connected to the upper end of the lifting block, the upper end of the corrugated cylinder is fixedly connected to the lower end of the cover, and the telescopic rod is disposed inside the cover.
[0010] Preferably, a mixing rod is fixedly connected to the left and right sides of the lifting block, and multiple mixing blocks are fixedly connected to the upper end of the mixing rod. The mixing rod and the mixing blocks are rotatably disposed inside the grouting box.
[0011] Preferably, the slurry conveying mechanism includes a lower reinforcing sleeve, the upper end of the slurry discharger is fixedly connected to the lower reinforcing sleeve, the upper end of the lower reinforcing sleeve is fixedly connected to a threaded sleeve, the upper end of the threaded sleeve is fixedly connected to an upper reinforcing sleeve, and the upper end of the upper reinforcing sleeve is fixedly connected to a connecting block.
[0012] Preferably, a handle is fixedly connected to the right side of the connecting block, a plug is fixedly connected to the upper end of the connecting block, an inclined surface is provided at the upper end of the plug, and rubber sleeves are fixedly connected to the upper and lower ends of the threaded sleeve respectively.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0014] 1. This utility model connects a motor shaft to the upper end of a telescopic rod and a hanging block to the lower end. The hanging block connects the mixing rod and the mixing block, which facilitates the rotation of the telescopic rod by the rotation of the motor shaft, and then the rotation of the telescopic rod drives the rotation of the mixing rod and the mixing block. It also facilitates the up and down movement of the mixing rod and the mixing block by the telescopic rod, thus facilitating mixing at different locations. In addition, the mixing rod makes left and right contact to scrape the material on the inner wall of the grouting box, which is convenient for cleaning and scraping mud, avoiding waste and avoiding the need for a more complex mixing mechanism that would occupy the internal usable area of the grouting box.
[0015] 2. This utility model connects the lower reinforcing sleeve and the upper reinforcing sleeve by setting a threaded sleeve. When the connecting block is pulled, the threaded sleeve is stretched, which facilitates grouting work at different positions. Moreover, it automatically shrinks when not in use, avoiding the inconvenience of storing a long delivery pipe. Attached Figure Description
[0016] Figure 1 The overall structure of this utility model is three-dimensional. Figure 1 ;
[0017] Figure 2 The overall structure of this utility model is three-dimensional. Figure 2 ;
[0018] Figure 3 This utility model has a partial three-dimensional structure. Figure 1 ;
[0019] Figure 4 This utility model has a partial three-dimensional structure. Figure 2 ;
[0020] Figure 5 This is a partial sectional view of the overall structure of this utility model.
[0021] In the diagram: 1 Grouting box, 2 Box cover, 3 Feed hopper, 4 Cover, 5 Drain pipe, 6 Mixing mechanism, 7 Grout discharger, 8 Grout conveying mechanism, 61 Motor, 62 Motor shaft, 63 Turntable, 64 Annular groove, 65 Telescopic rod, 66 Lifting block, 67 Clamping cover, 68 Corrugated cylinder, 69 Mixing roller, 610 Mixing block, 81 Lower reinforcing sleeve, 82 Threaded sleeve, 83 Upper reinforcing sleeve, 84 Connecting block, 85 Handle, 86 Plug, 87 Inclined surface, 88 Rubber sleeve. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Please see Figure 1 , Figure 2 , Figure 5 A grouting device for sleeve grouting includes a grouting box 1. The upper end of the grouting box 1 is fixedly connected to a box cover 2 by bolts. The grouting box 1 and the box cover 2 are separated to facilitate the removal of the box cover 2 to open the grouting box 1, which facilitates maintenance, inspection and cleaning of the interior of the grouting box 1. A feed hopper 3 is fixedly connected to the upper right side of the box cover 2. The feed hopper 3 is existing technology and will not be described in detail in this technical solution. A cover 4 is fixedly connected to the upper end of the box cover 2. A drain pipe 5 is fixedly connected to the lower left side of the grouting box 1. A mixing mechanism 6 is provided inside the cover 4. A grout discharger 7 is provided at the lower right side of the grouting box 1. A grout conveying mechanism 8 is provided at the upper end of the grout discharger 7.
[0024] Please see Figure 1 , Figure 2 , Figure 3 , Figure 5The mixing mechanism 6 includes a motor 61. The motor 61, model YE2, is fixedly connected to the upper part of the inner side of the cover 4. The motor 61's plug is connected to an external power source, which is existing technology. A turntable 63 is fixedly connected to the motor shaft 62 of the motor 61. An annular groove 64 is provided inside the cover 4, through which the turntable 63 is rotatably connected, providing limiting support for the turntable 63 and increasing the installation stability of the telescopic rod 65. The turntable 63 is rotatably connected inside the annular groove 64. A telescopic rod 65 is fixedly connected to the lower end of the turntable 63, and a lifting block 66 is fixedly connected to the lower end of the telescopic rod 65. The lower part of the turntable 63... A retaining cover 67 is fixedly connected to the end of the telescopic rod 65. The upper end of the telescopic rod 65 is located inside the retaining cover 67. A corrugated cylinder 68 is fixedly connected to the upper end of the lifting block 66. The upper end of the corrugated cylinder 68 is fixedly connected to the lower end of the retaining cover 67. The telescopic rod 65 is located inside the retaining cover 68. The corrugated cylinder 68 is used to protect the telescopic rod 65. Mixing rollers 69 are fixedly connected to the left and right sides of the lifting block 66. Multiple mixing blocks 610 are fixedly connected to the upper end of the mixing rollers 69. The mixing rollers 69 and mixing blocks 610 are rotatably installed inside the grouting box 1.
[0025] Please see Figure 1 , Figure 2 , Figure 4 , Figure 5 The grouting mechanism 8 includes a lower reinforcing sleeve 81. The upper end of the grout discharger 7 is fixedly connected to the lower reinforcing sleeve 81. The upper end of the lower reinforcing sleeve 81 is fixedly connected to a threaded sleeve 82. The upper end of the threaded sleeve 82 is fixedly connected to an upper reinforcing sleeve 83. The lower reinforcing sleeve 81 and the upper reinforcing sleeve 83 respectively provide protection and reinforcement for the upper and lower installation of the threaded sleeve 82. The upper end of the upper reinforcing sleeve 83 is fixedly connected to a connecting block 84. The right side of the connecting block 84 is fixedly connected to a handle 85. The upper end of the connecting block 84 is fixedly connected to a plug 86. The upper end of the plug 86 is provided with a bevel 87. The bevel 87 facilitates the sliding insertion and connection of the plug 86. The upper and lower ends of the threaded sleeve 82 are respectively fixedly connected to rubber sleeves 88. The rubber sleeves 88 respectively provide reinforcement and protection for the upper and lower installation connection of the threaded sleeve 82. The grouting mechanism 8 is fixed to the right side of the grouting box 1 by a device in the prior art.
[0026] The specific implementation process of this utility model is as follows: In use, the material is put into the grouting box 1 through the feeding hopper 3, and then the motor 61 is started. The motor 61 works, the motor shaft 62 rotates, and then the motor shaft 62 drives the telescopic rod 65 to rotate. Then the telescopic rod 65 drives the hanging block 66 to rotate, and then drives the mixing roller 69 and the mixing block 610 to rotate, and then the material is mixed. By starting the telescopic rod 65, the telescopic rod 65 can drive the mixing roller 69 and the mixing block 610 to move up and down, and then it is convenient to mix the material at different heights inside the grouting box 1.
[0027] By pulling the movable handle 85, the connecting block 84 can be moved, thereby moving the threaded sleeve 82, which allows the plug 86 to be easily moved to any position.
[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A grout compensator for sleeve grouting, comprising a grout box (1), characterized in that: The upper end of the grouting box (1) is fixedly connected to a box cover (2) by bolts. The upper right side of the box cover (2) is fixedly connected to a feed hopper (3). The upper end of the box cover (2) is fixedly connected to a cover (4). The lower left side of the grouting box (1) is fixedly connected to a drain pipe (5). The inside of the cover (4) is provided with a mixing mechanism (6). The lower right side of the grouting box (1) is provided with a grout discharge device (7). The upper end of the grout discharge device (7) is provided with a grout conveying mechanism (8).
2. A patch and tube assembly according to claim 1, wherein: The mixing mechanism (6) includes a motor (61). The motor (61) is fixedly connected to the upper inside of the cover (4). The motor shaft (62) of the motor (61) is fixedly connected to a turntable (63). An annular groove (64) is opened inside the cover (4). The turntable (63) is rotatably connected to the inside of the annular groove (64).
3. A patch and tube assembly according to claim 2, wherein: The lower end of the turntable (63) is fixedly connected to a telescopic rod (65), the lower end of the telescopic rod (65) is fixedly connected to a lifting block (66), the lower end of the turntable (63) is fixedly connected to a retaining cover (67), and the upper end of the telescopic rod (65) is located inside the retaining cover (67).
4. A patch and tube assembly according to claim 3, wherein: The upper end of the lifting block (66) is fixedly connected to a corrugated cylinder (68), the upper end of the corrugated cylinder (68) is fixedly connected to the lower end of the cover (67), and the telescopic rod (65) is located inside the cover (68).
5. A patch and tube assembly according to claim 3, wherein: The left and right sides of the lifting block (66) are respectively fixedly connected to a mixing rod (69), and the upper end of the mixing rod (69) is fixedly connected to a plurality of mixing blocks (610). The mixing rod (69) and the mixing blocks (610) are respectively rotatably arranged inside the grouting box (1).
6. A patch and tube assembly according to claim 1, wherein: The grouting mechanism (8) includes a lower reinforcing sleeve (81), the upper end of the grout discharger (7) is fixedly connected to the lower reinforcing sleeve (81), the upper end of the lower reinforcing sleeve (81) is fixedly connected to a threaded sleeve (82), the upper end of the threaded sleeve (82) is fixedly connected to an upper reinforcing sleeve (83), and the upper end of the upper reinforcing sleeve (83) is fixedly connected to a connecting block (84).
7. A grouting applicator for sleeve grouting according to claim 6, characterized in that: A handle (85) is fixedly connected to the right side of the connecting block (84), a plug (86) is fixedly connected to the upper end of the connecting block (84), an inclined surface (87) is provided at the upper end of the plug (86), and rubber sleeves (88) are fixedly connected to the upper and lower ends of the threaded sleeve (82).
Citation Information
Patent Citations
A grouting method for sleeve grouting
CN114150873B