Non-metal compensator with offset installation

Abstract

The utility model relates to the technical field of compensators, and discloses a non-metal compensator with offset installation, which comprises a skin, the top of the skin is fixedly connected with an upper connecting disc, the offset installation function is realized through the flexible adjustment of an offset block, personnel can easily adjust the position of the offset block according to the specific offset installation requirement of a pipeline system, and the offset installation efficiency is improved. One end of the offset block is higher than the other end of the offset block, a required offset angle is formed, a deflection angle is generated between the compensator and a pipeline through inclination of the offset block, and therefore the offset requirement of a pipeline system is met, and the problems that a traditional compensator is difficult to install and poor in sealing due to the fact that the offset angle is difficult to adjust flexibly are solved. The deviation block and the upper connecting disc are tightly fixed through the bolt, the structural stability in the offset installation state is ensured, the sealing gasket is arranged, the pipeline leakage risk caused by the unstable offset installation angle is avoided, the applicability of the compensator is improved, and the compensator can adapt to more complex pipeline layout and installation environments.

Description

Technical Field

[0001] This utility model relates to the field of compensator technology, and in particular to a non-metallic compensator with offset mounting. Background Technology

[0002] In pipeline systems, compensators are important devices used to absorb displacement and deformation caused by factors such as thermal expansion and contraction, mechanical vibration, and installation errors, thereby ensuring the safe operation of the pipeline system.

[0003] Traditional non-metallic compensators typically employ a skin structure. However, in practical applications, pipeline systems often have complex layouts and installation requirements. For example, installation may be necessary when space is limited or the pipeline route changes. This necessitates that the compensator be able to perform offset installation. Offset installation refers to the fact that during installation, the axis of the compensator is at a certain angle to the axis of the pipeline. Due to structural limitations, traditional compensators are difficult to adjust the offset angle flexibly, leading to installation difficulties. Furthermore, in the offset installation state, problems such as poor sealing and structural instability are prone to occur, which in turn affect the safety and reliability of the pipeline system. Utility Model Content

[0004] To solve the above-mentioned technical problems, this utility model provides a non-metallic compensator with offset mounting.

[0005] This utility model is achieved by the following technical solution: a non-metallic compensator with offset mounting, including a skin, an upper connecting plate fixedly connected to the top of the skin, a lower connecting plate fixedly connected to the bottom of the skin, an offset block provided on the upper surface of the upper connecting plate, and bolt slots provided on the surfaces of the upper connecting plate, the lower connecting plate and the offset block.

[0006] The above technical solution achieves the offset installation function through the flexible adjustment of the offset block. Personnel can easily adjust the position of the offset block according to the specific offset installation requirements of the pipeline system, making one end higher than the other end to form the required offset installation angle. The tilting of the offset block causes an offset angle between the compensator and the pipeline, thereby meeting the offset installation requirements of the pipeline system. This avoids the installation difficulties and poor sealing problems caused by the inflexible adjustment of the offset installation angle of traditional compensators. At the same time, the offset block is tightly fixed to the upper connecting plate with bolts, ensuring the structural stability in the offset installation state. The position of the offset block can be flexibly adjusted according to actual needs. Installers can quickly determine the appropriate offset installation angle according to the site conditions, improving installation efficiency and reducing installation costs.

[0007] As a further improvement to the above solution, the material of the skin is silicone rubber coated fiberglass cloth.

[0008] Through the above technical solutions, the combination of silicone rubber coated fiberglass cloth gives the skin excellent elasticity, resistance to high and low temperatures, resistance to chemical corrosion, and high strength, enabling it to adapt to various complex working environments, such as high temperature, low temperature, and acid and alkali media, thus extending the service life of the compensator. Due to the good flexibility of the skin, it can better adapt to these changes when the pipeline system experiences displacement, vibration, or thermal expansion, providing more effective compensation, reducing stress concentration in the pipeline system, and protecting the safe operation of the pipeline system.

[0009] As a further improvement to the above solution, the upper connecting plate is fixedly installed to the deviation block by bolts.

[0010] The above technical solution facilitates bolted connections, making installation and disassembly convenient. If the position or angle of the offset block needs adjustment, simply loosen the bolts, readjust the offset block's position, and then tighten the bolts again.

[0011] As a further improvement to the above solution, an extension block is fixedly connected to the surface of the upper connecting plate.

[0012] As a further improvement to the above solution, an extension block 2 is fixedly connected to the surface of the lower connecting plate.

[0013] As a further improvement to the above solution, an assembly connecting rod is passed through the interior of extension block one and extension block two.

[0014] As a further improvement to the above solution, a sealing gasket is provided on the surface of the upper connecting plate, and the sealing gasket is located in the middle of the deviation block and the upper connecting plate.

[0015] Through the above technical solutions, the sealing gasket can effectively prevent the medium from leaking from the connection between the deviation block and the upper connecting plate, improve the sealing performance of the compensator, and reduce the corrosion and damage of the compensator caused by the medium leakage, thus extending the service life of the compensator.

[0016] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0017] This invention achieves offset installation by flexibly adjusting the offset block. Personnel can easily adjust the position of the offset block according to the specific offset installation requirements of the pipeline system, making one end higher than the other to form the required offset installation angle. The tilting of the offset block causes an offset angle between the compensator and the pipeline, thereby meeting the offset installation requirements of the pipeline system. This avoids the installation difficulties and poor sealing problems caused by the inflexible adjustment of the offset installation angle of traditional compensators. At the same time, the offset block is tightly fixed to the upper connecting plate with bolts, ensuring the structural stability in the offset installation state. A sealing gasket is also provided to avoid the risk of pipeline leakage caused by unstable offset installation angle, thus improving the applicability of the compensator and enabling it to adapt to more complex pipeline layouts and installation environments. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the sealing gasket of this utility model;

[0020] Figure 3 This is a schematic diagram of the assembly connecting rod of this utility model;

[0021] Figure 4 This is a schematic diagram of the deviation block of this utility model.

[0022] Explanation of key symbols:

[0023] 1. Skin; 2. Upper connecting plate; 3. Lower connecting plate; 4. Deviation block; 5. Bolt slot; 6. Extension block one; 7. Assembly connecting rod; 8. Extension block two; 9. Sealing gasket. Detailed Implementation

[0024] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0025] Example:

[0026] Please combine Figure 1-4This embodiment of a non-metallic compensator with offset mounting includes a skin 1. An upper connecting plate 2 is fixedly connected to the top of the skin 1, and a lower connecting plate 3 is fixedly connected to the bottom of the skin 1. An offset block 4 is provided on the upper surface of the upper connecting plate 2. Bolt slots 5 are provided on the surfaces of the upper connecting plate 2, the lower connecting plate 3, and the offset block 4. The skin 1, as the main body of the compensator, serves the function of connection and compensation. The upper connecting plate 2 and the lower connecting plate 3 are respectively fixed to the upper and lower ends of the skin 1 for connection with external pipes or equipment. The offset block 4 is installed on the upper surface of the upper connecting plate 2, with one end higher and the other lower. The position of the deviation block 4 can be adjusted according to the actual offset installation requirements, so that the high point of the deviation block 4 is located on the side of the pipeline system that needs to be offset. For example, if the pipeline system needs to be offset to the left, then the high point of the deviation block 4 is adjusted to the left. After adjusting the position, use bolts to pass through the bolt slots 5 on the deviation block 4 and the upper connecting plate 2 to firmly fix the deviation block 4 and the upper connecting plate 2 together. At this time, the entire compensator achieves the predetermined offset installation effect. When the compensator is installed in the pipeline system, due to the tilt of the deviation block 4, an angle will be generated between the compensator and the pipeline, thereby meeting the offset installation requirements of the pipeline system.

[0027] The material of skin 1 is silicone rubber coated fiberglass cloth. Silicone rubber has good elasticity, high and low temperature resistance, and chemical stability, and can maintain stable performance over a wide temperature range. It also has good resistance to various chemical media. Fiberglass cloth has high strength, low elongation, and good heat resistance. Coating silicone rubber onto fiberglass cloth gives skin 1 both the elasticity, temperature resistance, and chemical resistance of silicone rubber, and the high strength and stability of fiberglass cloth. During the operation of the compensator, skin 1 can withstand the pressure, temperature changes, and corrosion of the pipeline system while maintaining a certain degree of flexibility to achieve the compensation function of the pipeline system.

[0028] The upper connecting plate 2 is fixedly installed to the deviation block 4 by bolts. During the installation process, the bolts are passed through the bolt slots 5 on the deviation block 4 and the upper connecting plate 2, and then the bolts are tightened to generate sufficient friction and clamping force between the deviation block 4 and the upper connecting plate 2, thereby achieving a tight connection between the two. This connection method not only ensures that the deviation block 4 will not loosen or shift during operation, but also facilitates installation and disassembly, making it easy to adjust or replace the deviation block 4.

[0029] An extension block 6 is fixedly connected to the surface of the upper connecting plate 2.

[0030] The surface of the lower connecting plate 3 is fixedly connected to an extension block 2 8.

[0031] The assembly connecting rod 7 runs through the interior of extension block 6 and extension block 8.

[0032] A sealing gasket 9 is provided on the surface of the upper connecting plate 2. The sealing gasket 9 is located in the middle of the deviation block 4 and the upper connecting plate 2. The function of the sealing gasket 9 is to form a seal between the deviation block 4 and the upper connecting plate 2 to prevent the medium from leaking from the connection. Through the sealing effect of the sealing gasket 9, the sealing performance of the compensator in the offset state is ensured, and the reliability of the compensator is improved.

[0033] The implementation principle of a non-metallic compensator with offset mounting in this embodiment is as follows: In actual operation, the personnel first need to determine the offset direction and angle of the compensator according to the specific offset requirements of the pipeline system. For example, if the pipeline system needs to be offset to the left, the personnel will adjust the height of the offset block 4 to the left and place the offset block 4 on the upper surface of the upper connecting plate 2. The position of the offset block 4 is adjusted according to the offset requirements so that one end is higher than the other end, forming the required offset angle. After the adjustment is completed, the personnel use bolts to pass through the bolt slots 5 on the offset block 4 and the upper connecting plate 2 and tighten the bolts to make the offset block 4 and the upper connecting plate 2 tightly fixed together. At this time, the entire compensator achieves the predetermined offset effect. The sealing gasket 9 is located in the middle of the offset block 4 and the upper connecting plate 2. Its function is to form a seal between the two to prevent the medium from leaking from the connection. The assembly connecting rod 7 is passed through the interior of the extension block 1 6 and the extension block 2 8, and bolts are screwed on both ends of the assembly connecting rod 7 to make the upper connecting plate 2 and the lower connecting plate 3 tightly fixed together, ensuring the overall structural stability of the compensator.

[0034] The above embodiments are merely preferred embodiments of this utility model and should not be construed as limiting the scope of protection of this utility model. Any non-substantial changes and substitutions made by those skilled in the art based on this utility model shall fall within the scope of protection claimed by this utility model.

Claims

1. A non-metallic compensator with eccentric loading, characterized in that, Includes a skin (1), with an upper connecting plate (2) fixedly connected to the top of the skin (1) and a lower connecting plate (3) fixedly connected to the bottom of the skin (1). A deviation block (4) is provided on the upper surface of the upper connecting plate (2), and bolt slots (5) are provided on the surfaces of the upper connecting plate (2), the lower connecting plate (3) and the deviation block (4).

2. A non-metallic compensator with offset mounting as described in claim 1, characterized in that: The material of the skin (1) is silicone rubber coated glass fiber cloth.

3. A non-metallic compensator with biasing as defined in claim 1, characterized in that: The upper connecting plate (2) is fixedly installed with the deviation block (4) by bolts.

4. A non-metallic compensator with biasing as defined in claim 1, characterized in that: An extension block (6) is fixedly connected to the surface of the upper connecting plate (2).

5. A non-metallic compensator with biasing as defined in claim 4, characterized in that: The surface of the lower connecting plate (3) is fixedly connected to an extension block two (8).

6. A non-metallic compensator with biasing as defined in claim 5, characterized in that: The interior of extension block one (6) and extension block two (8) is perforated with assembly connecting rods (7).

7. A non-metallic compensator with biasing as defined in claim 1, wherein: A sealing gasket (9) is provided on the surface of the upper connecting plate (2), and the sealing gasket (9) is located in the middle of the deviation block (4) and the upper connecting plate (2).

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