Compression resistance testing device for automobile charger

By introducing a rotating test platform and a quick-closing structure into the automotive charger pressure resistance test device, the problems of time-consuming and labor-intensive testing and charger damage caused by the fixed design in the existing technology are solved, and efficient and comprehensive charger pressure resistance testing is achieved.

CN224152209UActive Publication Date: 2026-04-21CHANGZHOU MINGXIN ELECTRIC TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHANGZHOU MINGXIN ELECTRIC TECH CO LTD
Filing Date
2025-03-17
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

Existing automotive charger pressure resistance testing equipment has a fixed test platform that cannot be rotated, which requires frequent manual adjustment of the charger position, is time-consuming and labor-intensive, increases the risk of charger damage, and affects testing efficiency and sample protection.

Method used

The rotating test stand and quick-stop structure allow the charger position to be rotated without interrupting the test, and the clamping assembly enables quick and stable position adjustment.

Benefits of technology

It simplifies the testing process, improves the comprehensiveness and accuracy of the tests, reduces the difficulty of operation, protects the charger from damage, and improves testing efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224152209U_ABST
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Abstract

The utility model discloses a compression resistance testing device for an automobile charger. The compression resistance testing device comprises a U-shaped rack at the top of a base, an air cylinder installed on the inner side of the top end of the U-shaped rack, a lifting platform slidably installed on the inner side of the U-shaped rack and connected with the free end of the air cylinder, and an extrusion testing head installed at the bottom of the lifting platform. The rotary testboard is rotatably mounted on the top surface of the base, and the two clamp assemblies are arranged at the top of the rotary testboard; according to the utility model, through improvement and optimization of an automobile charger compression resistance test device in the prior art, the rotary test bench is adopted and the rapid limiting structure is matched, so that an operator can rapidly change the direction of the charger through direct rotation of the test bench under the condition of not interrupting the test in the process of testing the automobile charger, and the test efficiency is improved. Therefore, continuous and efficient extrusion testing on different positions of the surface of the charger is achieved, the testing steps are simplified, and the operation difficulty is lowered.
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Description

Technical Field

[0001] This utility model belongs to the field of charger pressure resistance testing technology, specifically relating to a car charger pressure resistance testing device. Background Technology

[0002] With the rapid development of the electric vehicle industry, the safety and reliability of car chargers have become an increasingly important focus for consumers and manufacturers. In order to ensure that car chargers can withstand various pressures and loads that may be encountered in actual use, pressure testing has become an indispensable part of the charger production process. Traditional car charger pressure testing devices usually use a fixed test bench with a cylinder-driven pressure block to simulate external force compression in order to evaluate the structural strength and durability of the charger. For example, the existing patent with publication number CN205958251U discloses "an electric vehicle charging pile crushing test machine, including a frame, the inner bottom surface of the frame is provided with a working platform, the surface of the working platform is provided with a fixed block and a groove, the inner bottom surface of the groove is provided with a sliding block and a screw, and the two ends of the screw pass through the surface of the sliding block and the surface of the working platform respectively". It can be seen that the application describes a common car charger pressure testing device. In the test process, the charger is placed on a fixed test bench and fixed by clamps on both sides to ensure that the charger does not move during the test. Then, the cylinder drives the pressure block to move down in the vertical direction to apply a preset pressure to the charger to detect its deformation and structural integrity under pressure.

[0003] However, in practical use, the existing pressure resistance testing device has a fixed test platform that cannot rotate. If it is necessary to test other areas of the charger besides the initial placement position, the operator must first stop the current test, manually release the clamps on both sides of the charger, readjust the position of the charger, and finally clamp and limit it again through the clamps on both sides before testing other parts of the charger. The whole process is time-consuming and laborious, and the frequent clamping may increase the risk of damage to the charger during the adjustment process, which is not conducive to improving testing efficiency and protecting the tested sample. Therefore, this utility model proposes a pressure resistance testing device for automobile chargers. Utility Model Content

[0004] The purpose of this utility model is to provide a pressure resistance testing device for automobile chargers, in order to solve the problem mentioned in the background art. In actual use, the pressure resistance testing device has a fixed test platform that cannot be rotated. If it is necessary to test other areas of the charger besides the initial placement position, the operator must first stop the current test, manually release the clamps on both sides of the charger, readjust the position of the charger, and finally clamp and limit it again by the clamps on both sides before testing other parts of the charger. The whole process is time-consuming and laborious, and the frequent repeated clamping may increase the risk of damage to the charger during the adjustment process, which is not conducive to improving testing efficiency and protecting the tested sample.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a car charger pressure resistance testing device, comprising...

[0006] The base consists of a U-shaped frame at the top, a cylinder installed on the inner side of the top of the U-shaped frame, a lifting platform slidably installed on the inner side of the U-shaped frame and connected to the free end of the cylinder, and an extrusion test head installed at the bottom of the lifting platform.

[0007] And a rotating test stand mounted on the top surface of the base, two clamping assemblies set on the top of the rotating test stand, and a car charger placed on the top of the rotating test stand;

[0008] And a quick-release limiting structure set between the rotating test table and the base.

[0009] Preferably, the quick-release structure includes an inner slide groove inside the rotary test bench, a spring and an inner slide block disposed in the inner slide groove, a pressing block and a limiting rod fixed to the bottom surface of the inner slide block. The inner slide block is movably installed in the inner slide groove by the spring. The top surface of the base has multiple limiting slots arranged in a circular array with the center point of the rotary test bench as the center point. The bottom end of the limiting rod passes through the interior of one of the limiting slots. The bottom end of the pressing block passes through the bottom surface of the rotary test bench.

[0010] Preferably, the top surface of the inner slide is provided with a circular mounting groove, and the bottom end of the spring is inserted into the circular mounting groove.

[0011] Preferably, the inner wall at the bottom end of the inner groove is provided with a pressing hole corresponding to the pressing block, and the pressing hole is connected to the bottom surface of the rotary test platform.

[0012] Preferably, the inner wall at the bottom end of the inner groove is further provided with a rod hole for the limiting rod to pass through, and the rod hole is connected to the bottom surface of the rotating test platform.

[0013] Preferably, the clamping assembly includes a vertical plate fixed to the top surface of the rotary test bench, a threaded rod that passes through the vertical plate and is threadedly connected to the vertical plate, an L-shaped pressure block that is slidably mounted on the top of the rotary test bench and rotatably connected to one end of the threaded rod, and a rubber pad mounted on the side of the L-shaped pressure block.

[0014] Preferably, the surface of the upright plate is provided with a threaded hole for the threaded rod to pass through.

[0015] Preferably, one side surface of the rubber pad is provided with two integrated strip-shaped inserts, and the end of the strip-shaped insert is provided with an integrated side locking block. The surface of the L-shaped pressure block is provided with two strip-shaped insertion holes corresponding to the strip-shaped inserts. The end of the strip-shaped insert passes through the strip-shaped insertion holes to the other side of the L-shaped pressure block, and the side locking block is locked on the other side surface of the L-shaped pressure block.

[0016] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model improves and optimizes the existing car charger pressure resistance testing device by adopting a rotating test platform and a quick-limiting structure. This allows the operator to quickly change the position of the charger without interrupting the test by directly rotating the test platform during the testing process. This enables continuous and efficient compression testing of different positions on the charger surface. This design not only simplifies the testing steps and reduces the difficulty of operation, but also significantly improves the comprehensiveness and accuracy of the test, providing more reliable technical support for the quality control of car chargers. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of this utility model;

[0018] Figure 2 This utility model Figure 1 A magnified view of a portion of region B in the middle;

[0019] Figure 3 This utility model Figure 1 A magnified view of a portion of region A in the middle;

[0020] Figure 4 This is a cross-sectional view of the quick-positioning structure and clamp assembly of this utility model;

[0021] Figure 5 This utility model Figure 4 A magnified view of a portion of region C in the middle;

[0022] In the diagram: 1. Base; 2. U-shaped frame; 3. Cylinder; 4. Lifting platform; 5. Extrusion test head; 6. Rotary test table; 7. Car charger; 8. Fixture assembly; 81. Vertical plate; 82. Threaded rod; 83. L-shaped pressure block; 831. Strip-shaped insertion hole; 84. Rubber pad; 841. Strip-shaped insertion block; 842. Side locking block; 91. Pressing block; 92. Limiting rod; 93. Limiting slot; 94. Inner slide groove; 95. Spring; 96. Inner slide seat. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Example 1

[0025] Please see Figures 1 to 4 This is the first embodiment of the present invention, which provides a technical solution: a car charger pressure resistance testing device, comprising...

[0026] The base 1 has a U-shaped frame 2 at the top, a cylinder 3 installed on the inner side of the top of the U-shaped frame 2, a lifting platform 4 slidably installed on the inner side of the U-shaped frame 2 and connected to the free end of the cylinder 3, and a compression test head 5 installed at the bottom of the lifting platform 4. In actual testing, the car charger 7 is placed on the top of the rotary test platform 6 and clamped and limited by two clamping assemblies 8. Then the cylinder 3 is activated, so that the lifting platform 4 moves down with the compression test head 5, causing the compression test head 5 to compress the surface of the car charger 7, so that the car charger 7 can be subjected to a conventional compressive strength test.

[0027] The rotating test platform 6 is mounted on the top surface of the base 1 via a bearing, and two clamping assemblies 8 are set on the top of the rotating test platform 6. The car charger 7 is placed on the top of the rotating test platform 6. The rotating test platform 6 with its rotating design can quickly adjust the position of the car charger 7 by rotating the rotating test platform 6 during the subsequent testing process, which is convenient for extrusion testing on other parts of the surface of the car charger 7.

[0028] And a quick-stop structure is provided between the rotary test platform 6 and the base 1 for quick-stopping after the rotary test platform 6 rotates.

[0029] In this embodiment, preferably, the quick-closing structure includes an inner slide groove 94 inside the rotary test bench 6, a spring 95 and an inner slide block 96 disposed within the inner slide groove 94, a pressing block 91 and a limiting rod 92 welded and fixed to the bottom surface of the inner slide block 96. The inner slide block 96 is movably mounted in the inner slide groove 94 by the spring 95. The top surface of the base 1 has multiple limiting slots 93 corresponding to the limiting rods 92 arranged in a circular array with the center point of the rotary test bench 6 as the center point. The bottom end of the limiting rod 92 penetrates into the interior of one of the limiting slots 93, realizing stable positioning of the rotary test bench 6 during daily use. The bottom end of the pressing block 91 penetrates into the rotary test bench 6. On the bottom surface, the operator only needs to press down the pressing block 91, causing the inner slide block 96 to move upward and compress the spring 95, which will cause the limiting rod 92 to move upward until the bottom end of the limiting rod 92 moves out of the limiting slot 93, quickly releasing the limitation on the rotary test platform 6. At this time, the rotary test platform 6 can be rotated on the top of the base 1 to change the position of the car charger 7. When it is rotated to the appropriate position, the operator only needs to release the pressing block 91. Under the push of the spring 95, the inner slide block 96 moves downward with the pressing block 91 and the limiting rod 92, so that the bottom end of the limiting rod 92 can be inserted into the limiting slot 93 in other positions, thus quickly completing the limitation after the rotary test platform 6 is rotated.

[0030] In this embodiment, preferably, a circular mounting groove is provided on the top surface of the inner slide 96, and the bottom end of the spring 95 is inserted into the circular mounting groove to limit the spring 95 and prevent the spring 95 from deviating in the future.

[0031] In this embodiment, preferably, the inner wall of the bottom end of the inner groove 94 is provided with a pressing hole corresponding to the pressing block 91, and the pressing hole is connected to the bottom surface of the rotary test platform 6.

[0032] In this embodiment, preferably, the inner wall at the bottom end of the inner groove 94 is also provided with a rod hole for the limiting rod 92 to pass through, and the rod hole is connected to the bottom surface of the rotating test platform 6.

[0033] In this embodiment, preferably, the clamping assembly 8 includes a vertical plate 81 welded and fixed to the top surface of the rotary test bench 6, a threaded rod 82 that passes through the vertical plate 81 and is threadedly connected to the vertical plate 81, an L-shaped pressure block 83 that is slidably installed on the top of the rotary test bench 6 and rotatably connected to one end of the threaded rod 82, and a rubber pad 84 installed on the side of the L-shaped pressure block 83. In actual use, the L-shaped pressure block 83 and the rubber pad 84 can be moved to the side by rotating and twisting the threaded rod 82 until the rubber pad 84 is pressed against the side of the car charger 7, thus completing the clamping of the car charger 7.

[0034] In this embodiment, preferably, the surface of the upright plate 81 is provided with a threaded hole through which the threaded rod 82 passes.

[0035] Example 2

[0036] Please see Figures 1 to 5 This is the second embodiment of the present invention. This embodiment is based on the previous embodiment, but the difference is that the strip-shaped insert 841, the side locking block 842 and the strip-shaped insert hole 831 can be set to facilitate the subsequent disassembly and replacement of the rubber pad 84.

[0037] Specifically, one side surface of the rubber pad 84 is provided with two integrated strip-shaped inserts 841, and the end of each strip-shaped insert 841 is provided with an integrated side locking block 842. Both are made of rubber and will undergo elastic deformation when compressed. The surface of the L-shaped pressure block 83 has two strip-shaped insertion holes 831 corresponding to the strip-shaped inserts 841. The end of the strip-shaped insert 841 passes through the strip-shaped insertion holes 831 to the other side of the L-shaped pressure block 83, and the side locking block 842 is locked onto the other side surface of the L-shaped pressure block 83. At this time, the side locking block 842 can limit the strip-shaped insert block 841 and the rubber pad 84, ensuring the installation stability of the rubber pad 84. If the rubber pad 84 needs to be removed for maintenance and replacement, simply push the strip-shaped insert block 841 and the side locking block 842 forcefully, so that the strip-shaped insert block 841 and the side locking block 842 are squeezed and elastically deformed until the strip-shaped insert block 841 and the side locking block 842 are squeezed out from the strip-shaped insertion hole 831, and the rubber pad 84 can be easily removed from the side of the L-shaped pressure block 83 for replacement.

[0038] Although embodiments of the present invention have been shown and described (see the detailed description above), it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An automotive charger crush test apparatus, characterized by: include The base (1) has a U-shaped frame (2) on top, a cylinder (3) installed on the inner side of the top of the U-shaped frame (2), a lifting platform (4) slidably installed on the inner side of the U-shaped frame (2) and connected to the free end of the cylinder (3), and an extrusion test head (5) installed at the bottom of the lifting platform (4). And a rotating test table (6) rotatably mounted on the top surface of the base (1), two clamping assemblies (8) set on the top of the rotating test table (6), and a car charger (7) placed on the top of the rotating test table (6); And a quick-stop structure set between the rotary test stand (6) and the base (1).

2. The compression test device for an automobile charger according to claim 1, wherein: The quick-release structure includes an inner slide groove (94) inside the rotary test bench (6), a spring (95) and an inner slide block (96) set in the inner slide groove (94), a pressing block (91) and a limiting rod (92) fixed to the bottom surface of the inner slide block (96). The inner slide block (96) is movably installed in the inner slide groove (94) by the spring (95). The top surface of the base (1) is provided with multiple limiting slots (93) corresponding to the limiting rod (92) in a circular array with the center point of the rotary test bench (6) as the center point. The bottom end of the limiting rod (92) penetrates into the interior of one of the limiting slots (93). The bottom end of the pressing block (91) penetrates into the bottom surface of the rotary test bench (6).

3. The compression test device for an automobile charger according to claim 2, wherein: The top surface of the inner slide (96) is provided with a circular mounting groove, and the bottom end of the spring (95) is inserted into the circular mounting groove.

4. The compression test device for an automobile charger according to claim 2, wherein: The inner wall of the bottom end of the inner groove (94) is provided with a pressing hole corresponding to the pressing block (91), and the pressing hole is connected to the bottom surface of the rotary test platform (6).

5. The compression test device for an automobile charger according to claim 2, wherein: The inner wall at the bottom end of the inner groove (94) is also provided with a rod hole for the limiting rod (92) to pass through, and the rod hole is connected to the bottom surface of the rotating test platform (6).

6. The compression test device for an automobile charger according to claim 1, wherein: The clamp assembly (8) includes a vertical plate (81) fixed to the top surface of the rotary test bench (6), a threaded rod (82) passing through the vertical plate (81) and threadedly connected to the vertical plate (81), an L-shaped pressure block (83) slidably mounted on the top of the rotary test bench (6) and rotatably connected to one end of the threaded rod (82), and a rubber pad (84) mounted on the side of the L-shaped pressure block (83).

7. The compression test device of claim 6, wherein: The surface of the upright plate (81) is provided with a threaded hole through which the threaded rod (82) passes.

8. The compression test device for an automobile charger according to claim 6, wherein: The rubber pad (84) has two integral strip-shaped inserts (841) on one side surface, and the end of the strip-shaped insert (841) has an integral side locking block (842). The surface of the L-shaped pressure block (83) has two strip-shaped insertion holes (831) corresponding to the strip-shaped inserts (841). The end of the strip-shaped insert (841) passes through the strip-shaped insertion holes (831) to the other side of the L-shaped pressure block (83), and the side locking block (842) is locked on the other side surface of the L-shaped pressure block (83).

Citation Information

Patent Citations

  • Electric automobile fills electric pile field compaction test machine

    CN205958251U