Mortar wear resistance testing machine
By adding a sponge ring and a sealing ring to the mortar abrasion tester, and combining them with a stabilizing component for clamping and fixing, the problem of mortar splashing was solved, resulting in higher experimental accuracy and equipment reliability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANGHAI BANGZHONG NEW MATERIAL
- Filing Date
- 2025-04-09
- Publication Date
- 2026-04-21
AI Technical Summary
Traditional mortar abrasion testing machines are prone to mortar splashing during high-speed rotation, leading to quality loss and equipment contamination, which affects the accuracy of the test.
A sponge ring, a first sealing ring, and a second sealing ring are added to the cover plate of the mortar container, and the mortar container and the cover plate are clamped and fixed by a stabilizing component to reduce the connection gap and prevent mortar from splashing.
It effectively reduces mortar loss, improves the accuracy of experimental results, and enhances the reliability of equipment use.
Smart Images
Figure CN224152254U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of materials science testing equipment technology, specifically a mortar abrasion resistance testing machine. Background Technology
[0002] Mortar abrasion resistance testing is an important indicator of whether a material's abrasion resistance meets requirements. Traditional mortar abrasion testing machines involve pouring mortar into the machine's container and completely immersing the sample, which is fixed to a rod connected to a motor, in the mortar. The machine rotates at high speed, causing the sample to undergo sufficient friction within the mortar. However, the high-speed rotation during the test results in unstable movement of the mortar within the container, making it prone to splashing out from the joint between the container and the lid, as well as from holes in the lid. This leads to mortar loss and equipment contamination, affecting the accuracy of the test.
[0003] Therefore, reducing mortar splashing during mortar abrasion resistance testing is a problem that needs to be solved. In response to the above situation, technological innovations are carried out on the basis of existing mortar abrasion resistance testing machines. Utility Model Content
[0004] The purpose of this invention is to provide a mortar abrasion resistance testing machine to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a mortar abrasion resistance testing machine, comprising:
[0006] A mortar container has a cover plate on its top. The bottom of the cover plate is provided with a first sealing ring, a second sealing ring, and a barrier. The second sealing ring is located outside the first sealing ring, and the barrier is located outside the second sealing ring. The bottom of the first sealing ring is in contact with the top of the mortar container's opening, and the inner sidewall of the second sealing ring is in contact with the outer sidewall of the mortar container's opening. The top of the cover plate has a groove, and the bottom of the groove has a through hole. A sponge ring is provided in the groove, and a stabilizing component is placed on the outside of the mortar container.
[0007] Preferably, an upper workbench is placed above the mortar container, and a limiting hole is formed through the top of the upper workbench. A limiting shaft is provided in the limiting hole, and the top of the limiting shaft passes through the top of the limiting hole and is connected to a first pulley. A motor is provided on the rear side of the upper workbench, and a second pulley is provided on the top of the output end of the motor. Belts are sleeved on the outer walls of the first pulley and the second pulley.
[0008] Preferably, a rotating rod is provided at the bottom of the limiting shaft, and a sample is fixedly connected to the bottom of the rotating rod by bolts. The sample is located inside the mortar container, and the bottom of the rotating rod penetrates the groove and clearance hole of the cover plate. The sponge ring is located on the outer ring of the rotating rod.
[0009] Preferably, a first sliding groove is provided through the top of the upper worktable, a lifting guide rod is provided in the first sliding groove, a through hole is provided through the right side of the inner side wall of the first sliding groove, a first threaded hole and a second threaded hole are provided on the right side of the lifting guide rod, the first threaded hole is located above the second threaded hole, a second bolt is provided in the through hole, the second bolt is screwed into the second threaded hole and corresponds to the first threaded hole, a testing machine base is provided at the bottom of the lifting guide rod, and the mortar container is placed on top of the testing machine base.
[0010] Preferably, the stabilizing component includes a concave frame, a connecting frame at the top of the concave frame, a second sliding groove on the rear side of the inner wall of the concave frame, a bidirectional lead screw in the second sliding groove, the bidirectional lead screw passing through the right side of the concave frame and connected to a handwheel, two sets of internally threaded sliders evenly screwed onto the outer wall of the bidirectional lead screw, a connecting block on each opposite side of the two sets of internally threaded sliders, a second clamping block and a first clamping block respectively on the upper and lower sides of the connecting block, a third threaded hole through the rear side of the second sliding groove, a first bolt screwed into the third threaded hole, an anti-slip pad on the front side of the first bolt, and the front side of the anti-slip pad tightly fitting the rear side of the bidirectional lead screw.
[0011] Preferably, the connecting frame is located at the bottom of the upper workbench, the cover plate and the enclosure are located between two sets of second clamping blocks, and the mortar container is located between two sets of first clamping blocks.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0013] This utility model, by adding a sponge ring, a barrier, a first sealing ring, and a second sealing ring to the cover plate, can seal the connection gap between the rotating rod, the mortar container, and the cover plate as much as possible, reduce mortar quality loss, and also prevent mortar splashing from damaging the equipment.
[0014] By rotating the handwheel, the second clamping block and the first clamping block move inward. The cover plate and the enclosure are clamped and fixed by the two sets of second clamping blocks, and the mortar container is clamped and fixed by the two sets of first clamping blocks. This ensures that the mortar container and the cover plate can be in a stable state during the wear resistance test, thereby improving the accuracy of the test results. After tightening the first bolt, the anti-slip pad can be driven to fit tightly with the double-acting screw, thereby preventing the double-acting screw from rotating and affecting the clamping stability, thus improving the reliability of the device. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of a mortar abrasion resistance testing machine according to the present invention;
[0016] Figure 2 This is a right-side sectional view of a mortar abrasion resistance testing machine according to the present invention;
[0017] Figure 3 For practical purposes Figure 2 Enlarged view of part A.
[0018] In the diagram: 1. Sample; 2. Mortar container; 3. Rotating rod; 4. Upper workbench; 41. Concave frame; 42. Handwheel; 43. Connecting frame; 44. Internal threaded slider; 45. Connecting block; 46. First clamping block; 47. Second clamping block; 48. Bidirectional lead screw; 49. First bolt; 491. Anti-slip pad; 492. Cover plate; 493. Sponge ring; 494. Enclosure; 495. First sealing ring; 496. Second sealing ring; 5. First pulley; 51. Limiting shaft; 6. Belt; 7. Lifting guide rod; 71. First threaded hole; 72. Second threaded hole; 73. Second bolt; 8. Second pulley; 9. Motor; 10. Testing machine base. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0020] Please see Figures 1-3A mortar abrasion resistance testing machine includes a mortar container 2. A cover plate 492 is placed on top of the mortar container 2. A first sealing ring 495, a second sealing ring 496, and a retaining wall 494 are fixedly disposed at the bottom of the cover plate 492. The second sealing ring 496 is located outside the first sealing ring 495, and the retaining wall 494 is located outside the second sealing ring 496. The bottom of the first sealing ring 495 is in contact with the top of the mouth of the mortar container 2, and the inner side wall of the second sealing ring 496 is in contact with the outer side wall of the mouth of the mortar container 2. The first sealing ring 495 seals the connection gap between the cover plate 492 and the mortar container 2, and the second sealing ring 496 seals the connection between the retaining wall 494 and the mortar container 2. The cover plate 492 is sealed. A groove is formed at the top of the cover plate 492, and a clearance hole is formed at the bottom of the groove. A sponge ring 493 is fixedly installed inside the groove. A stabilizing component is placed on the outside of the mortar container 2. An upper worktable 4 is placed above the mortar container 2. A limit hole is formed at the top of the upper worktable 4, and a limit shaft 51 is rotatably installed inside the limit hole. The top of the limit shaft 51 passes through the top of the limit hole and is connected to a first pulley 5. A motor 9 is fixedly installed on the rear side of the upper worktable 4. A second pulley 8 is fixedly installed at the top of the output end of the motor 9. A belt 6 is sleeved on the outer wall of the first pulley 5 and the second pulley 8. A rotating rod 3 is fixedly installed at the bottom of the limit shaft 51. The bottom of the rotating rod 3 passes through… The sample 1 is bolted and fixed inside the mortar container 2. The bottom of the rotating rod 3 passes through the groove and clearance hole of the cover plate 492. The sponge ring 493 is located on the outer ring of the rotating rod 3. The second pulley 8 is driven to rotate by the motor 9. The second pulley 8 drives the first pulley 5 to rotate via the belt 6. The first pulley 5 drives the limiting shaft 51 and the rotating rod 3 to rotate. The rotating rod 3 drives the sample 1 to rotate. When the sample 1 rotates, it will come into frictional contact with the mortar in the mortar container 2, thereby conducting an abrasion resistance test on the sample 1. The sponge ring 493 fills the connection gap between the rotating rod 3 and the cover plate 492. The top of the upper workbench 4 has a through-cut first sliding groove. A lifting guide rod 7 is slidably installed in the chute. A through hole is opened through the right side of the inner wall of the first chute. A first threaded hole 71 and a second threaded hole 72 are opened on the right side of the lifting guide rod 7. The first threaded hole 71 is located above the second threaded hole 72. A second bolt 73 is rotatably installed in the through hole. The second bolt 73 is screwed into the second threaded hole 72 and corresponds to the first threaded hole 71. The second bolt 73 is screwed into the second threaded hole 72 to fix the height of the upper worktable 4, so that the sample 1 under the upper worktable 4 can rotate stably in the mortar container 2. The bottom of the lifting guide rod 7 is fixedly installed with the testing machine base 10, and the mortar container 2 is placed on the top of the testing machine base 10.
[0021] The stabilizing component includes a concave frame 41, with a connecting frame 43 fixedly mounted on the top of the concave frame 41. A second sliding groove is formed on the rear side of the inner wall of the concave frame 41, and a bidirectional lead screw 48 is rotatably mounted in the second sliding groove. The bidirectional lead screw 48 passes through the right side of the concave frame 41 and is connected to a handwheel 42. Two sets of internally threaded sliders 44 are evenly screwed onto the outer wall of the bidirectional lead screw 48. A set of connecting blocks 45 is fixedly mounted on the opposite sides of the two sets of internally threaded sliders 44. A second clamping block 47 and a first clamping block 46 are fixedly mounted on the upper and lower sides of the connecting blocks 45, respectively. A third threaded hole is formed through the rear side of the second sliding groove, and a first bolt 49 is screwed into the third threaded hole. An anti-slip pad 491 is fixedly mounted on the front side of the first bolt 49, and the front side of the anti-slip pad 491 is in close contact with the rear side of the bidirectional lead screw 48. The connecting frame 43 is fixedly mounted on the upper working... At the bottom of platform 4, when the upper worktable 4 moves up and down, it will drive the concave frame 41 to move synchronously through the connecting frame 43. The cover plate 492 and the enclosure 494 are located between the two sets of second clamping blocks 47. Turning the handwheel 42 drives the double-acting screw 48 to rotate, which in turn drives the two sets of internal thread sliders 44 to move inward. The internal thread sliders 44 drive the second clamping blocks 47 and the first clamping blocks 46 to move inward through the connecting block 45. The two sets of second clamping blocks 47 clamp and fix the cover plate 492 and the enclosure 494, and the two sets of first clamping blocks 46 clamp and fix the mortar container 2. After tightening the first bolt 49, the anti-slip pad 491 can be driven to fit tightly with the double-acting screw 48, thereby preventing the double-acting screw 48 from rotating and affecting the clamping stability. The mortar container 2 is located between the two sets of first clamping blocks 46.
[0022] Working principle: The second bolt 73 is screwed into the second threaded hole 72 to fix the height of the upper worktable 4, thereby allowing the sample 1 below the upper worktable 4 to rotate stably in the mortar container 2. Turning the handwheel 42 drives the double-ended screw 48 to rotate, which in turn drives the two sets of internal threaded sliders 44 to move inward. The internal threaded sliders 44 drive the second clamping block 47 and the first clamping block 46 to move inward through the connecting block 45. The two sets of second clamping blocks 47 clamp and fix the cover plate 492 and the enclosure 494, and the two sets of first clamping blocks 46 clamp and fix the mortar container 2. After tightening the first bolt 49, the anti-slip pad 491 can be tightly fitted with the double-ended screw 48 to prevent the rotation of the double-ended screw 48 from affecting the clamping. To maintain stability, the motor 9 drives the second pulley 8 to rotate, which in turn drives the first pulley 5 to rotate via the belt 6. The first pulley 5 drives the limiting shaft 51 and the rotating rod 3 to rotate, which in turn drives the sample 1 to rotate. When the sample 1 rotates, it will come into frictional contact with the mortar in the mortar container 2, thus conducting an abrasion resistance test on the sample 1. The sponge ring 493 fills the connection gap between the rotating rod 3 and the cover plate 492, the first sealing ring 495 seals the connection gap between the cover plate 492 and the mortar container 2, and the second sealing ring 496 seals the connection between the enclosure 494 and the mortar container 2. This effectively prevents mortar from flowing out of the connection gaps, thereby reducing mortar waste.
[0023] After the test is completed, loosen the first bolt 49 and then turn the handwheel 42 in the opposite direction to move the first clamping block 46 and the second clamping block 47 outward. Then, after the second bolt 73 is separated from the second threaded hole 72, the upper worktable 4 can be moved upward to move the sample 1 out of the mortar container 2. At this time, the second bolt 73 is aligned with the first threaded hole 71. Then, screw the second bolt 73 into the first threaded hole 71 to fix the upper worktable 4.
Claims
1. A mortar abrasion tester characterized by, include: A mortar container (2) is provided with a cover plate (492) on its top. The bottom of the cover plate (492) is provided with a first sealing ring (495), a second sealing ring (496), and a barrier (494). The second sealing ring (496) is located on the outer ring of the first sealing ring (495), and the barrier (494) is located on the outer ring of the second sealing ring (496). The bottom of the first sealing ring (495) is in contact with the top of the bottle mouth of the mortar container (2), and the inner side wall of the second sealing ring (496) is in contact with the outer side wall of the bottle mouth of the mortar container (2). The top of the cover plate (492) is provided with a groove, and the bottom of the groove is provided with a clearance hole. A sponge ring (493) is provided in the groove. A stabilizing component is provided on the outside of the mortar container (2).
2. A mortar abrasion tester according to claim 1, characterised in that: An upper workbench (4) is placed above the mortar container (2). A limiting hole is opened through the top of the upper workbench (4). A limiting shaft (51) is provided in the limiting hole. The top of the limiting shaft (51) passes through the top of the limiting hole and is connected to a first pulley (5). A motor (9) is provided on the rear side of the upper workbench (4). A second pulley (8) is provided on the top of the output end of the motor (9). A belt (6) is sleeved on the outer side wall of the first pulley (5) and the second pulley (8).
3. A mortar abrasion tester according to claim 2, characterised in that: The bottom of the limiting shaft (51) is provided with a rotating rod (3), and the bottom of the rotating rod (3) is fixedly connected to the sample (1) by bolts. The sample (1) is located inside the mortar container (2). The bottom of the rotating rod (3) passes through the groove and clearance hole of the cover plate (492), and the sponge ring (493) is located on the outer ring of the rotating rod (3).
4. A mortar abrasion tester according to claim 2, characterised in that: The top of the upper workbench (4) is provided with a first sliding groove, and a lifting guide rod (7) is provided in the first sliding groove. A through hole is provided on the right side of the inner side wall of the first sliding groove. A first threaded hole (71) and a second threaded hole (72) are provided on the right side of the lifting guide rod (7). The first threaded hole (71) is located above the second threaded hole (72). A second bolt (73) is provided in the through hole. The second bolt (73) is screwed into the second threaded hole (72) and corresponds to the first threaded hole (71). A testing machine base (10) is provided at the bottom of the lifting guide rod (7). The mortar container (2) is placed on the top of the testing machine base (10).
5. A mortar abrasion tester according to claim 1, wherein: The stabilizing component includes a concave frame (41), with a connecting frame (43) at the top. A second sliding groove is provided on the rear side of the inner wall of the concave frame (41), and a bidirectional lead screw (48) is provided in the second sliding groove. The bidirectional lead screw (48) passes through the right side of the concave frame (41) and is connected to a handwheel (42). Two sets of internally threaded sliders (44) are evenly screwed onto the outer wall of the bidirectional lead screw (48). A set of connecting blocks (45) is provided on the opposite sides of (44). A second clamping block (47) and a first clamping block (46) are provided on the upper and lower sides of the connecting block (45). A third threaded hole is provided through the rear side of the second slide groove. A first bolt (49) is screwed into the third threaded hole. An anti-slip pad (491) is provided on the front side of the first bolt (49). The front side of the anti-slip pad (491) is in close contact with the rear side of the bidirectional lead screw (48).
6. A mortar abrasion tester according to claim 5, characterised in that: The connecting frame (43) is located at the bottom of the upper workbench (4), the cover plate (492) and the enclosure (494) are located between two sets of second clamping blocks (47), and the mortar container (2) is located between two sets of first clamping blocks (46).