Wire harness storage mechanism and comprehensive distribution box using same

By designing a wire harness organization mechanism, the problems of difficult maintenance and space obstruction in the wiring method of distribution box wire harnesses were solved, realizing the neat arrangement and convenient enclosure of wire harnesses, and improving the wiring efficiency of workers.

CN224153814UActive Publication Date: 2026-04-21SHANDONG RUIKE COMPLETE ELECTRIC CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANDONG RUIKE COMPLETE ELECTRIC CO LTD
Filing Date
2025-02-18
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

The existing wiring harness method for distribution boxes has problems such as high maintenance difficulty and space obstruction, which affects the wiring efficiency of workers.

Method used

Design a wire harness sorting mechanism, including a U-shaped sorting groove, a wire threading plate, a wire bundling plate, and a sealing plate. Through the cooperative design of the sealing plate and the rocker plate, the wire harness is neatly arranged and conveniently sealed. Combined with cable ties, the neatness of the wire harness and the efficiency of finding it are improved.

Benefits of technology

It achieves neat arrangement and convenient enclosure of wire harnesses, improves the efficiency of workers in wiring and the convenience of maintenance, and reduces space obstruction.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224153814U_ABST
    Figure CN224153814U_ABST
Patent Text Reader

Abstract

The utility model discloses a wire harness storage mechanism and a comprehensive distribution box using the same. The wire harness storage mechanism comprises a storage groove and a sealing plate, the storage groove comprises a threading plate, a vertical plate and a bunching plate, the vertical plate is vertically arranged, the upper end of the vertical plate is connected with the threading plate, the lower end of the vertical plate is connected with the bunching plate, and the whole storage groove is U-shaped with an outward opening; a plurality of wire grooves are formed in the threading plate, the wire grooves are perpendicular to the length direction of the threading plate, and a warping plate inclining upwards is arranged at the tail end of the threading plate; a plurality of bunching hole groups are formed in the bunching plate in the length direction, and each bunching hole group comprises two bunching holes which are oppositely arranged; the sealing plate is movably connected to the U-shaped opening of the storage groove, and the end close to the threading plate can be supported on the lower side of the outer end of the threading plate. The wire harness storage mechanism can be applied to a distribution box, and the efficiency of workers during front wiring is better improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the technical field of distribution box components, specifically to a wire harness organization mechanism and a comprehensive distribution box using the same. Background Technology

[0002] The distribution box integrates switching equipment, measuring instruments, protective electrical appliances, and auxiliary equipment, and has a large number of wires, which are generally divided into two types of wiring methods:

[0003] The wiring extends to the back of the distribution box. From the front, there are few wires, making it look neat. However, the design of the equipment and wiring on both sides increases the difficulty of maintenance.

[0004] Connecting the cable forward to a cable tray or storage box makes maintenance more convenient, but it will obstruct some space. Moreover, the structure and operation of front-mounted storage mechanisms vary, and the design has a significant impact on the efficiency of workers wiring cables. Utility Model Content

[0005] To address the technical problems mentioned above, this utility model provides a wire harness organization mechanism and a comprehensive distribution box using the same, in order to improve worker efficiency during front-end wiring.

[0006] The technical solution of this utility model is as follows:

[0007] A wire harness organizing mechanism includes an organizing slot and a sealing plate. After the wire harness is arranged in the organizing slot, it is sealed with the sealing plate.

[0008] The cable management slot includes a wire threading plate, a vertical plate, and a wire bundling plate. The vertical plate is arranged vertically, with the wire threading plate connected to its upper end and the wire bundling plate connected to its lower end. The cable management slot is U-shaped with the opening facing outwards, making it easy for workers to reach into the slot to manage the cables.

[0009] Several grooves are cut into the threading plate, which are perpendicular to the length of the threading plate. A rocker arm is set at the end of the threading plate, pointing upwards at an angle.

[0010] The cable management board has several sets of cable management hole groups along its length, each group consisting of two oppositely arranged cable management holes. After the cable bundle enters the cable management board from the cable slots, cable ties can be used to bundle the cable bundle as a whole or in groups through the cable management holes to keep the cable bundles in the slots neat and easy to find.

[0011] The sealing plate is movably connected to the U-shaped opening of the consolidation slot. The end near the threading plate can be supported on the lower side of the outer end of the threading plate to counteract the deformation of the consolidation slot caused by the natural drooping of the end of the threading plate.

[0012] In a preferred embodiment, both the threading plate and the cable tie plate are arranged perpendicular to the upright plate.

[0013] Fixing holes are opened at both ends of the upright plate, and the groove is an integral structural component.

[0014] The cable tie hole group is centered.

[0015] The cable tie hole is preferably an oblong hole, with its length direction parallel to the length direction of the cable tie plate. This facilitates heat dissipation and provides a larger bundling range.

[0016] One type of sealing plate structure has a sealing plate that is the same length as the upright plate, with one end rotatably connected to the outer end of the cable tray, and the other end able to rotate to the underside of the outer end of the cable tray for support.

[0017] To prevent the cover from obstructing the view below and affecting cable management when it is flipped down, several pads extend horizontally outward from the outer end of the cable management plate. The width of the pads is less than 1 / 3 of the width of the cover. In this way, when the cover is flipped outward, it will be in a horizontal or tilted position when it encounters the pads, thus avoiding obstructing the view below.

[0018] As a further preferred embodiment, the end of the sealing plate furthest from the rotation axis has an inwardly inclined portion that works in conjunction with the rocker arm of the threading plate. Due to its own weight or the thrust of the wire harness passing downwards through the wire groove, the threading plate may tilt downwards, affecting the sealing plate's upward closure. The design of the inclined portion and the rocker arm ensures that the inclined portion preferentially contacts the threading plate or rocker arm, thereby pushing the outer end of the threading plate upwards and ensuring the sealing plate is stably positioned.

[0019] When the sealing plate is turned to the vertical position, its top wire plate is snapped or connected by a connector. The specific connection method is a conventional design and is not limited in this application, so it will not be described in detail.

[0020] This utility model also provides an integrated power distribution box, with connecting frames on both sides inside the box, and the aforementioned wire harness collection mechanism is horizontally connected to the connecting frames.

[0021] Through the above design, the wire harness organizing mechanism of this utility model has an overall U-shaped organizing slot with the opening facing outwards, which makes it easy for workers to reach into the slot to organize the wires. After the wire harness enters the wire tray above the wire tray through the wire tray, the wire harness can be bundled as a whole or in groups by passing cable ties through the wire tray holes, so that the wire harness in the organizing slot is neat and easy to find. The design of the inclined part of the sealing plate and the rocker plate of the wire tray allows the inclined part to contact the wire tray or rocker plate first, thereby pushing the outer end of the wire tray upwards and ensuring that the sealing plate is stably in place. Attached Figure Description

[0022] In the attached diagram:

[0023] Figure 1 A three-dimensional diagram of the wire harness organization mechanism;

[0024] Figure 2 Side view of the wire harness organization mechanism;

[0025] Figure 3A schematic diagram showing the opening of the sealing plate of the wire harness sorting mechanism;

[0026] The components represented by the various reference numerals in the diagram are:

[0027] 1. Slot; 11. Wire threading plate; 111. Wire trough; 112. Rocker; 12. Vertical plate; 121. Fixing hole; 13. Wire binding plate; 131. Wire binding hole; 132. Pad plate; 14. First bushing; 2. Sealing plate; 21. Vertical part; 22. Inclined part; 23. Second bushing; 3. Rotating shaft. Detailed Implementation

[0028] See Figure 1 and Figure 2 This utility model provides a wire harness sorting mechanism, including a sorting groove 1 and a sealing plate 2. After the wire harness is arranged in the sorting groove 1, it is sealed with the sealing plate 2.

[0029] The cable management slot 1 is an integrally formed structure, including a wire threading plate 11, a vertical plate 12 and a wire bundling plate 13. The vertical plate 12 is arranged vertically, with its upper end connected to the horizontally arranged wire threading plate 11 and its lower end connected to the horizontally arranged wire bundling plate 13. The cable management slot 1 is U-shaped with the opening facing outward, which makes it easy for workers to reach into the slot to manage the cables.

[0030] Preferably, the threading plate 11 and the cable tie plate 13 are the same size and are both straight plates.

[0031] The wire threading plate 11 has several rectangular wire grooves 111, which are perpendicular to the length of the wire threading plate 11. The wire threading plate 11 has an upward-sloping rocker plate 112 at its end.

[0032] Several sets of wire harness holes are provided along the length of the wire harness plate 13, and each set of wire harness holes includes two wire harness holes 131 arranged opposite to each other. After the wire harness enters the wire harness plate 13 from the wire groove 111 of the wire threading plate 11, the wire harness can be bundled as a whole or bundled in groups by passing cable ties through the wire harness holes 131, so as to keep the wire harness in the collection groove 1 neat and easy to find the wire harness.

[0033] The sealing plate 2 is movably connected to the U-shaped opening of the duct 1. The end near the threading plate 11 can be supported on the lower side of the outer end of the threading plate 11 to counteract the deformation of the duct 1 caused by the natural drooping of the end of the threading plate 11.

[0034] In this embodiment, both the cable guide plate 11 and the cable bundle plate 13 are arranged perpendicular to the upright plate 12, and fixing holes 121 are opened at both ends of the upright plate 12 to facilitate the connection of the connectors in the distribution box.

[0035] The cable tie hole group is centrally located to balance the force.

[0036] The cable tie hole 131 is preferably an elongated hole, with its length direction parallel to the length direction of the cable tie plate 13, which is beneficial for heat dissipation and can also provide a larger bundling range.

[0037] In this embodiment, the sealing plate 2 and the upright plate 12 are designed to be of equal length. One end is rotatably connected to the outer end of the wire harness plate 13, and the other end can be rotated to the lower side of the outer end of the wire threading plate 11 for support.

[0038] Specifically, a second bushing 23 is provided on the lower side of both ends of the sealing plate 2 in opposite directions, and a first bushing 14 is provided on the upper side of both ends of the outer side of the wire harness plate 13. A rotating shaft 3 is inserted into the first bushing 14 and the second bushing 23.

[0039] To prevent the cover plate 2 from obstructing the lower view and affecting cable management when flipped downwards, several pads 132 extend horizontally outwards from the outer end of the cable management plate 13. The width of the pads 132 is less than 1 / 3 of the width of the cover plate 2. Thus, when the cover plate 2 is flipped outwards, it will be obstructed by the pads 132 and remain in a horizontal or tilted position, thereby avoiding obstruction of the lower view. (See [reference]). Figure 3 As shown.

[0040] As a further preferred embodiment, the end of the sealing plate 2 away from the rotation axis is provided with an inwardly inclined portion 22, see [reference]. Figure 2 As shown, it is used in conjunction with the rocker arm 112 of the threading plate 11. Due to its own weight or the thrust of the wire harness passing downward through the wire groove 111, the threading plate 11 may tilt downward, affecting the upward closure of the sealing plate 2. The design of the tilting part 22 and the rocker arm 112 allows the tilting part 22 to contact the threading plate 11 or the rocker arm 112 first, thereby pushing the outer end of the threading plate 11 upward and ensuring that the sealing plate 2 is stably positioned.

[0041] When the sealing plate 2 is rotated to the vertical position, its top wire plate 11 is snapped or connected by a connector. The specific connection method is a conventional design and is not limited in this application, so it will not be described in detail.

[0042] This utility model also provides an integrated power distribution box, with connecting frames on both sides inside the box, and the aforementioned wire harness collection mechanism is horizontally connected to the connecting frames.

Claims

1. A harness induction mechanism characterized by, Includes a trough (1) and a sealing plate (2); The summarizing slot (1) includes a threading plate (11), a vertical plate (12) and a wire-binding plate (13). The vertical plate (12) is arranged vertically, with its upper end connected to the threading plate (11) and its lower end connected to the wire-binding plate (13). The summarizing slot (1) is U-shaped with the opening facing outward. The threading plate (11) has several grooves (111) on it, the grooves (111) are perpendicular to the length of the threading plate (11), and the end of the threading plate (11) is provided with an upward-sloping rocker plate (112). The wire harness plate (13) is provided with several sets of wire harness holes (131) along the length direction, and each set of wire harness holes (131) includes two wire harness holes (131) arranged opposite to each other. The sealing plate (2) is movably connected to the U-shaped opening of the induction slot (1), and the end near the threading plate (11) can be supported on the lower side of the outer end of the threading plate (11).

2. A harness induction mechanism according to claim 1, characterized by Both the threading plate (11) and the wire-binding plate (13) are arranged perpendicular to the upright plate (12).

3. A harness induction mechanism according to claim 1, characterized by The upright plate (12) has fixing holes (121) at both ends, and the summarizing groove (1) is an integral structural component.

4. A harness induction mechanism according to claim 1, characterized by The wire harness hole (131) group is centrally located.

5. A harness induction mechanism according to claim 1, wherein The wire harness hole (131) is an oblong hole, with its length direction parallel to the length direction of the wire harness plate (13).

6. A harness induction mechanism according to claim 1, wherein The sealing plate (2) is the same length as the upright plate (12), one end of which is rotatably connected to the outer end of the wire harness plate (13), and the other end can be rotated to the lower side of the outer end of the wire threading plate (11).

7. A harness induction mechanism according to claim 6, wherein The outer end of the cable tray (13) extends horizontally outward with several pads (132), the width of which is less than 1 / 3 of the width of the sealing plate (2).

8. A harness induction mechanism according to claim 6, wherein The sealing plate (2) has an inwardly inclined portion (22) at the end away from the rotation axis.

9. A wire harness organization mechanism according to claim 6, characterized in that, When the sealing plate (2) is rotated to the vertical position, its top thread plate (11) is snapped or connected by a connector.

10. An integrated distribution box, characterized by, Connecting frames are provided on both sides inside the box, and the wire harness collection mechanism according to any one of claims 1-9 is horizontally connected to the connecting frames.