Plug-in device with adjustable working spacing

Abstract

The utility model discloses a plug-in device with an adjustable working distance, which comprises a shell, a plug-in unit, a plug-in unit, a plug-in unit, a plug-in unit, a plug-in unit and a plug-in unit, the three-section type conveying assembly comprises a fixed guide rail and a movable guide rail which are arranged at intervals, and the two sides of the feeding unit, the working unit and the discharging unit are connected with the fixed guide rail and the movable guide rail correspondingly to form a conveying area located between the movable guide rail and the fixed guide rail and used for conveying materials to be labeled; the adjusting assembly is connected with the movable guide rail to adjust the distance between the two fixed guide rails and the movable guide rail so as to enlarge or reduce the conveying area; the plug-in assembly is arranged in the working cavity and can move in the X-axis direction, the Y-axis direction and the Z-axis direction. According to the plug-in device with the adjustable working distance, the size of the conveying area can be adjusted through the adjusting assembly, the plug-in device can be matched with to-be-labeled materials of different specifications and models, and compatibility is improved.

Description

Technical Field

[0001] This utility model relates to the field of labeling devices, and more particularly to a plug-in device with adjustable working spacing. Background Technology

[0002] With the rapid development of electronic technology, electronic products are being used more and more widely, and PCB boards, as an important component, are indispensable. A component insertion machine is a mechanical device that inserts various components into designated positions on the PCB board. During operation, the insertion machine typically first transports the electronic components to be inserted one by one to their corresponding positions, and then the insertion device of the machine inserts the electronic components onto the PCB board.

[0003] Currently, in order to achieve rapid production, some manufacturers have begun to develop assembly line-type PCB conveyors. The insertion head leaves the electronic components on the PCB, and the electronic components move with the PCB to the next position for operations such as soldering and reinforcement. However, these systems can generally only be adapted to PCBs of the same specification and model, and cannot achieve the goal of processing PCBs of different specifications and models with the same equipment. Utility Model Content

[0004] The main objective of this invention is to provide an adjustable working spacing insertion device to solve the aforementioned technical problems.

[0005] To achieve the above objectives, the present invention provides an adjustable working spacing insertion device comprising:

[0006] The outer shell has a working cavity, and the working cavity has a feed inlet and a discharge outlet on both sides;

[0007] The three-section conveying assembly, along the direction from the inlet to the outlet, includes a feeding unit, a working unit, and a discharging unit. The feeding unit is connected to the inlet, and the discharging unit is connected to the outlet. The three-section conveying assembly includes fixed guide rails and moving guide rails spaced apart. The two sides of the feeding unit, working unit, and discharging unit are respectively connected to the fixed guide rails and the moving guide rails to form a conveying area located between the moving guide rails and the fixed guide rails for conveying the material to be labeled.

[0008] An adjustment component, connected to the moving guide rail, is used to adjust the distance between the two fixed guide rails and the moving guide rail to expand or shrink the conveying area.

[0009] The auxiliary material assembly is located inside the working chamber and on both sides of the three-section conveying assembly;

[0010] The plug-in component is located in the working chamber and can move in the X, Y and Z axis directions to pick up the auxiliary material located on the auxiliary material component and stick it to the material to be labeled located on the working unit;

[0011] The three-section conveying assembly and the plug-in assembly are both electrically connected to the electrical control system.

[0012] In one embodiment, the adjustment assembly comprises an adjustment driver and a telescopic shaft, with one end of the telescopic shaft connected to the adjustment driver and the other end connected to the side wall of the moving guide rail.

[0013] In one embodiment, the plug-in component includes an XY motion platform component and a plug-in head movable along the Z-axis.

[0014] The XY motion platform component is located within the working cavity;

[0015] The plug head is connected to the XY motion platform component so that the XY motion platform component drives the plug head to move along the X-axis and / or Y-axis.

[0016] In one embodiment, the XY motion platform component includes:

[0017] Base frame;

[0018] Two Y-axis slide rails are arranged opposite each other on both sides of the base frame along the X-axis direction, and a Y-axis drive unit is provided on the Y-axis slide rails;

[0019] The X-axis beam has two ends mounted on the Y-axis slide rail and connected to the Y-axis drive unit to move along the Y-axis direction. The X-axis beam is equipped with the X-axis drive unit.

[0020] An X-axis slide rail is mounted on the X-axis beam and connected to the X-axis drive unit. The plug head is connected to the X-axis slide rail to move along the X-axis direction.

[0021] In one embodiment, the plug-in head includes:

[0022] Mounting plate, mounted on the X-axis slide rail;

[0023] Multiple suction units are arranged at intervals on the side of the mounting plate away from the X-axis slide rail, and the multiple suction units can independently suck up or put down auxiliary materials.

[0024] In one embodiment, the suction unit includes a Z-axis driver, a drive wheel, a driven wheel, a belt, a slider, a connecting block, and a suction nozzle body. The two ends of the belt are respectively fitted onto the drive wheel and the driven wheel. The Z-axis driver is connected to the drive wheel. The slider is disposed inside the belt and moves with the belt. The connecting block is fixedly connected to the slider. The suction nozzle body is connected to the connecting block.

[0025] In one embodiment, the suction unit further includes a buffer spring, the first end of which is fixedly mounted on the mounting plate, and the second end of which is connected to the connecting block.

[0026] In one embodiment, the housing is provided with a plurality of heat exchange fans.

[0027] In one embodiment, the auxiliary material assembly includes a plurality of clamping plates extending along the X-axis and spaced apart, with a clamping groove for holding the auxiliary material between two adjacent clamping plates.

[0028] In one embodiment, the working chamber is further provided with a throwing box located between the auxiliary material assembly and the three-section conveying assembly.

[0029] In the technical solution of this utility model, the plug-in device with adjustable working spacing includes:

[0030] The outer shell has a working cavity, and the working cavity has a feed inlet and a discharge outlet on both sides;

[0031] The three-section conveying assembly, along the direction from the inlet to the outlet, includes a feeding unit, a working unit, and a discharging unit. The feeding unit is connected to the inlet, and the discharging unit is connected to the outlet. The three-section conveying assembly includes fixed guide rails and moving guide rails spaced apart. The two sides of the feeding unit, working unit, and discharging unit are respectively connected to the fixed guide rails and the moving guide rails to form a conveying area located between the moving guide rails and the fixed guide rails for conveying the material to be labeled.

[0032] An adjustment component, which is connected to the moving guide rail, is used to adjust the distance between the two fixed guide rails and the moving guide rail to expand or shrink the conveying area;

[0033] The auxiliary material assembly is located inside the working chamber and on both sides of the three-section conveying assembly;

[0034] The plug-in component is located in the working chamber and can move in the X, Y and Z axis directions to pick up the auxiliary material located on the auxiliary material component and stick it to the material to be labeled located on the working unit;

[0035] The three-section conveying assembly and the plug-in assembly are both electrically connected to the electrical control system.

[0036] In this technical solution, the material to be labeled is conveyed by a three-section conveying assembly. The insertion assembly can pick up the auxiliary material from the auxiliary material assembly by moving in three directions: X-axis, Y-axis and Z-axis, and then move it to the material to be labeled on the working unit for pasting, thereby improving processing efficiency. In addition, the size of the conveying area can be adjusted by adjusting the assembly. This equipment can adapt to different specifications and models of materials to be labeled, thus improving compatibility. Attached Figure Description

[0037] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.

[0038] Figure 1 This is a schematic diagram of the structure of the adjustable working spacing plug-in device according to an embodiment of the present utility model;

[0039] Figure 2 This is a structural schematic diagram of the adjustable working spacing plug-in device according to another embodiment of the present utility model.

[0040] Figure 3 This is a schematic diagram of the adjustable working spacing plug-in device according to an embodiment of the present utility model, with the outer shell removed.

[0041] Figure 4 This is a schematic diagram of the structure of the plug-in component according to an embodiment of the present utility model;

[0042] Figure 5 This is a schematic diagram of the structure of the XY motion platform component according to an embodiment of the present invention;

[0043] Figure 6 This is a schematic diagram of the plug-in head structure according to an embodiment of the present utility model;

[0044] Figure 7 This is a schematic diagram of the structure of the three-section conveying assembly according to an embodiment of the present invention;

[0045] Figure 8 This is a schematic diagram of the three-section conveying assembly from another perspective, according to an embodiment of the present invention.

[0046] Figure 9 This is a schematic diagram of the auxiliary material component according to an embodiment of the present invention.

[0047] Reference numerals: 10. Outer shell; 11. Working chamber; 12. Feed inlet; 13. Discharge outlet; 20. Three-section conveyor assembly; 21. Loading unit; 22. Working unit; 23. Unloading unit; 24. Fixed guide rail; 25. Blocking unit; 26. Conveying area; 27. Moving guide rail; 30. Electrical control system; 40. Auxiliary material assembly; 41. Pallet; 42. Pallet slot; 50. Insertion assembly; 51. XY motion platform assembly; 511. Base frame; 512. 513 Y-axis slide rail; 514 Y-axis drive unit; 515 X-axis crossbeam; 516 X-axis slide rail; 52 X-axis drive unit; 52 Insert head; 521 Mounting plate; 522 Suction unit; 5221 Z-axis driver; 5222 Drive wheel; 5223 Driven wheel; 5224 Belt; 5225 Slider; 5226 Connecting block; 5227 Suction nozzle body; 5228 Buffer spring; 60 Material to be labeled; 70 Discharge box.

[0048] The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation

[0049] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0050] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in this utility model embodiment are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.

[0051] Furthermore, in this utility model, the use of terms such as "first," "second," etc., is for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "multiple" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0052] Furthermore, the technical solutions of the various embodiments of this utility model can be combined with each other, but only if they are based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such combination of technical solutions does not exist and is not within the scope of protection claimed by this utility model.

[0053] This utility model provides a plug-in device with adjustable working spacing.

[0054] like Figure 1-3 As shown in Figures 7-8, the adjustable working spacing plug-in device provided in this embodiment of the present invention includes:

[0055] The outer casing 10 has a working chamber 11, and the working chamber 11 has a feed inlet 12 and a discharge outlet 13 on both sides;

[0056] The three-section conveying assembly 20, along the direction from the inlet 12 to the outlet 13, includes a feeding unit 21, a working unit 22, and a discharging unit 23. The feeding unit 21 is connected to the inlet 12, and the discharging unit 23 is connected to the outlet 13. The three-section conveying assembly 20 includes a fixed guide rail 24 and a moving guide rail 27 arranged at intervals. The two sides of the feeding unit 21, the working unit 22, and the discharging unit 23 are respectively connected to the fixed guide rail 24 and the moving guide rail 27 to form a conveying area 26 located between the moving guide rail 27 and the fixed guide rail 24 for conveying the material to be labeled 60.

[0057] An adjustment component, connected to the moving guide rail 27, is used to adjust the distance between the two fixed guide rails 24 and the moving guide rail 27 to expand or shrink the conveying area 26.

[0058] The auxiliary material assembly 40 is disposed in the working chamber 11 and located on both sides of the three-section conveying assembly 20;

[0059] The plug-in component 50 is located in the working cavity 11 and can move in the X, Y and Z axis directions to pick up the auxiliary material located on the auxiliary material component 40 and stick it on the labeling material 60 located on the working unit 22.

[0060] The three-section conveying assembly 20 and the plug-in assembly 50 are both electrically connected to the electrical control system 30.

[0061] In this embodiment, the three-section conveying assembly 20 conveys the material to be labeled 60. The insertion assembly 50 can first pick up the auxiliary material from the auxiliary material assembly 40 by moving in the X, Y, and Z axes, and then move it to the material to be labeled 60 located on the working unit 22 for affixing, thereby improving processing efficiency. Furthermore, the size of the conveying area 26 can be adjusted by adjusting the assembly, allowing this equipment to adapt to different specifications and models of the material to be labeled 60, improving compatibility.

[0062] Please refer to Figure 7-8 The three-section conveying assembly 20 includes fixed guide rails 24 and moving guide rails 27 spaced apart. The two sides of the feeding unit 21, working unit 22, and unloading unit 23 are respectively connected to the fixed guide rails 24 and moving guide rails 27 to form a conveying area 26 located between the moving guide rails 27 and the fixed guide rails 24 for conveying the material to be labeled 60. In this embodiment, the feeding unit 21, working unit 22, and unloading unit 23 each include a driver mounted on the fixed guide rails 24 and moving guide rails 27 and a belt 5224 conveying assembly connected to the driver. The upper surface of the belt 5224 conveying assembly is used to support the material to be labeled 60. The driver drives the belt 5224 conveying assembly to rotate, and friction causes the material to be labeled 60 to flow within the conveying area 26. It is understood that the method of driving the belt 5224 conveying assembly by a driver is prior art and will not be described further in this application.

[0063] The adjustment components include an adjustment driver and a telescopic shaft. One end of the telescopic shaft is connected to the adjustment driver, and the other end is connected to the side wall of the moving guide rail 27. Therefore, by adjusting the forward and reverse rotation of the adjustment driver, the distance between the moving guide rail 27 and the fixed guide rail 24 can be adjusted, thereby adjusting the size of the conveying area 26 to adapt to different specifications and models of the materials to be labeled 60, and improving compatibility.

[0064] Please refer to Figure 4 The plug-in component 50 includes an XY motion platform component 51 and a plug-in head 52 that can move along the Z-axis.

[0065] The XY motion platform component 51 is disposed within the working cavity 11;

[0066] The plug head 52 is connected to the XY motion platform assembly 51 so that the XY motion platform assembly 51 drives the plug head 52 to move along the X-axis and / or Y-axis.

[0067] In this embodiment, the XY motion platform component 51 can drive the plug head 52 to move in the X-axis and Y-axis directions, while the plug head 52 itself moves in the Z-axis direction, thereby achieving the transfer between the auxiliary material component 40 and the three-section conveying component 20.

[0068] This application separates the XY direction motion structure (XY motion platform component 51) and the Z direction motion structure (plug head 52), which facilitates the subsequent disassembly and maintenance of the plug head 52.

[0069] Please refer to Figure 5 The XY motion platform component 51 includes:

[0070] Frame 511;

[0071] Two Y-axis slide rails 512 are arranged opposite each other on both sides of the base frame 511 along the X-axis direction, and a Y-axis drive unit 513 is provided on the Y-axis slide rails 512;

[0072] X-axis beam 514, with both ends mounted on Y-axis slide rail 512 and connected to Y-axis drive unit 513 to move along Y-axis direction, and X-axis drive unit 516 provided on X-axis beam 514;

[0073] The X-axis slide rail 515 is mounted on the X-axis beam 514 and connected to the X-axis drive unit 516. The insert head 52 is connected to the X-axis slide rail 515 to move along the X-axis direction. In this embodiment, the Y-axis drive unit 513 and the X-axis drive unit 516 can move the X-axis beam 514 and the X-axis slide rail 515 by driving the telescopic shaft to extend and retract. Both the Y-axis drive unit 513 and the X-axis drive unit 516 are electrically connected to the electronic control system 30 to be opened and closed independently.

[0074] Please refer to Figure 6 The plug-in header 52 includes:

[0075] Mounting plate 521 is mounted on the X-axis slide rail 515;

[0076] Multiple suction units 522 are spaced apart on the side of the mounting plate 521 opposite to the X-axis slide rail 515. Each suction unit 522 can independently suction or release auxiliary materials. In this embodiment, the suction units 522 can use negative pressure to suction the auxiliary materials.

[0077] Specifically, the suction unit 522 includes a Z-axis driver 5221, a drive wheel 5222, a driven wheel 5223, a belt 5224, a slider 5225, a connecting block 5226, and a suction nozzle body 5227. The two ends of the belt 5224 are respectively fitted onto the drive wheel 5222 and the driven wheel 5223. The Z-axis driver 5221 is connected to the drive wheel 5222. The slider 5225 is disposed within the belt 5224 and moves with the belt 5224. The connecting block 5226 is fixedly connected to the slider 5225. The suction nozzle body 5227 is connected to the connecting block 5226. The Z-axis driver 5221 is also electrically connected to the electronic control system 30. When the Z-axis driver 5221 operates, it drives the drive wheel 5222 to rotate, and the drive wheel 5222 then drives the driven wheel 5223 to rotate via the belt 5224. Since the slider 5225 is connected to the belt 5224, when the belt 5224 rotates, it can drive the slider 5225 to slide up and down, and then drive the nozzle body 5227 to move up and down through the connecting block 5226.

[0078] In addition, to improve the stability of the suction unit 522, in one embodiment, the suction unit 522 further includes a buffer spring 5228. The first end of the buffer spring 5228 is fixedly mounted on the mounting plate 521, and the second end is connected to the connecting block 5226. By setting the buffer spring 5228, the shock absorption performance of the suction unit 522 during frequent up-and-down movement can be improved, thereby increasing its service life.

[0079] The three-section conveying assembly 20 further includes a blocking unit 25 between the working unit 22 and the unloading unit 23. The blocking unit 25 can move up and down to block or release the working unit 22. In this embodiment, the blocking plate of the blocking unit 25 can move up and down under the driving action of its independent driving component. When it moves upward, it can block between the working unit 22 and the unloading unit 23, at which point the auxiliary material can be pasted through the plug-in assembly 50. After pasting is completed, the blocking plate can be moved downward to release the material 60 to be labeled.

[0080] In the above embodiment, the auxiliary material assembly 40 includes a plurality of clamping plates 41 extending along the X-axis and spaced apart, with a clamping groove 42 for holding the auxiliary material between adjacent clamping plates 41. The auxiliary material assembly 40 can be installed using a snap-fit ​​method. After the auxiliary material on the auxiliary material assembly 40 is used up, the entire auxiliary material assembly 40 is removed from the working chamber 11 and then the auxiliary material assembly 40 carrying the auxiliary material is installed into the working chamber 11 to start working. Alternatively, the auxiliary material can be supplied by directly conveying it to the auxiliary material assembly 40 via a conveyor belt.

[0081] In addition, the working chamber 11 is also provided with a throwing box 70 located between the auxiliary material assembly 40 and the three-section conveying assembly 20. When waste material is generated, it can be thrown into the throwing box 70 through the plug-in assembly 50 for easy disposal in the future.

[0082] Meanwhile, the outer casing 10 is equipped with multiple heat exchange fans, which can replace the air inside the outer casing 10 and ensure that the temperature inside the outer casing 10 is suitable for the operation of the equipment.

[0083] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. All equivalent structural transformations made under the concept of the present utility model and using the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included in the patent protection scope of the present utility model.

Claims

1. A work distance adjustable plug-in device, characterized by, The adjustable working spacing plug-in device includes: The outer shell (10) has a working cavity (11), and the working cavity (11) has a feed inlet (12) and a discharge outlet (13) on both sides. The three-section conveying assembly (20) extends from the inlet (12) to the outlet (13). The three-section conveying assembly (20) includes a feeding unit (21), a working unit (22), and a discharging unit (23). The feeding unit (21) is connected to the inlet (12), and the discharging unit (23) is connected to the outlet (13). The three-section conveying assembly (20) includes a fixed guide rail (24) and a moving guide rail (27) spaced apart. The two sides of the feeding unit (21), the working unit (22), and the discharging unit (23) are respectively connected to the fixed guide rail (24) and the moving guide rail (27) to form a conveying area (26) between the moving guide rail (27) and the fixed guide rail (24) for conveying the material to be labeled (60). An adjustment component is connected to the moving guide rail (27) to adjust the distance between the two fixed guide rails (24) and the moving guide rail (27) to expand or shrink the conveying area (26). The auxiliary material assembly (40) is disposed in the working chamber (11) and located on both sides of the three-section conveying assembly (20); The plug-in component (50) is located in the working cavity (11) and can move in the X, Y and Z directions to pick up the auxiliary material located on the auxiliary material component (40) and stick it on the label material (60) located on the working unit (22); The three-section conveying assembly (20) and the plug-in assembly (50) are both electrically connected to the electrical control system (30).

2. The plug-in device with adjustable working spacing according to claim 1, characterized in that, The adjustment assembly consists of an adjustment driver and a telescopic shaft. One end of the telescopic shaft is connected to the adjustment driver, and the other end is connected to the side wall of the moving guide rail (27).

3. The work distance adjustable plug-in device of claim 1, wherein, The plug-in component (50) includes an XY motion platform component (51) and a plug-in head (52) that can move along the Z-axis. The XY motion platform component (51) is disposed within the working cavity (11); The plug head (52) is connected to the XY motion platform assembly (51) so that the XY motion platform assembly (51) drives the plug head (52) to move along the X-axis and / or Y-axis.

4. The work distance adjustable plug-in device of claim 3, wherein, The XY motion platform component (51) includes: Base frame (511); Two Y-axis slide rails (512) are arranged opposite each other on both sides of the base frame (511) along the X-axis direction, and a Y-axis drive unit (513) is provided on the Y-axis slide rails (512). The X-axis beam (514) is mounted on the Y-axis slide rail (512) at both ends and connected to the Y-axis drive unit (513) to move along the Y-axis direction. The X-axis beam (514) is provided with an X-axis drive unit (516). The X-axis slide rail (515) is mounted on the X-axis beam (514) and connected to the X-axis drive unit (516). The plug head (52) is connected to the X-axis slide rail (515) to move along the X-axis direction.

5. The work distance adjustable plug-in device of claim 4, wherein, The plug-in header (52) includes: Mounting plate (521) is mounted on the X-axis slide rail (515); Multiple suction units (522) are arranged at intervals on the side of the mounting plate (521) away from the X-axis slide rail (515). The multiple suction units (522) can independently suck up or put down auxiliary materials.

6. The work distance adjustable plug-in device of claim 5, wherein, The suction unit (522) includes a Z-axis driver (5221), a drive wheel (5222), a driven wheel (5223), a belt (5224), a slider (5225), a connecting block (5226), and a suction nozzle body (5227). The two ends of the belt (5224) are respectively fitted onto the drive wheel (5222) and the driven wheel (5223). The Z-axis driver (5221) is connected to the drive wheel (5222). The slider (5225) is located inside the belt (5224) and moves with the belt (5224). The connecting block (5226) is fixedly connected to the slider (5225). The suction nozzle body (5227) is connected to the connecting block (5226).

7. The work distance adjustable plug-in device of claim 6, wherein, The suction unit (522) also includes a buffer spring (5228), the first end of which is fixedly installed on the mounting plate (521), and the second end is connected to the connecting block (5226).

8. The work distance adjustable plug-in device of claim 1, wherein, The outer casing (10) is equipped with multiple heat exchange fans.

9. The work distance adjustable plug-in device of claim 1, wherein, The auxiliary material assembly (40) includes a plurality of card plates (41) extending along the X-axis and spaced apart, with a card slot (42) for holding the auxiliary material between two adjacent card plates (41).

10. The work distance adjustable plug-in device of claim 1, wherein, The working chamber (11) is also provided with a throwing box (70) located between the auxiliary material assembly (40) and the three-section conveying assembly (20).

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