Intestine body flushing device for filling type products

By designing a mechanized intestinal rinsing device for filling products, utilizing multi-directional nozzles and a rotating chassis, the problems of low efficiency and instability of manual cleaning are solved, achieving efficient and stable intestinal rinsing results and improving product appearance quality.

CN224155052UActive Publication Date: 2026-04-24BEIJING DAOXIANGCUN FOODSTUFF
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
BEIJING DAOXIANGCUN FOODSTUFF
Filing Date
2025-04-28
Publication Date
2026-04-24

AI Technical Summary

Technical Problem

In existing technologies, the cleaning effect of the intestines in stuffed products is greatly affected by human factors, resulting in low and unstable work efficiency and affecting the product's appearance.

Method used

A device comprising a rinsing room and a rinsing cart was designed. Utilizing multi-directional rinsing nozzles and a rotating chassis, combined with components such as a driver, drive motor, reducer, and positioning sensor, it achieves mechanized multi-directional rinsing, ensuring the cleaning effect and stability of the intestines of filled products.

Benefits of technology

It achieves efficient and stable cleaning of the intestines of stuffed products, improves work efficiency, ensures product appearance quality, and avoids intestinal adhesion and grease residue.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a filling type product sausage body flushing device which comprises a flushing room 10 and a flushing vehicle 20, the flushing room is provided with a flushing nozzle 30, a driver 40 and a rotating chassis 11, the flushing vehicle 20 enters the rotating chassis 11, the driver 40 drives the flushing vehicle 20 to rotate, and the flushing nozzle 30 sprays water to the flushing vehicle 20 for flushing. The utility model has the beneficial effects that the mechanical sausage flushing of the filled products is realized, the filled products hung on the flushing vehicle are flushed by using the flushing nozzles in the flushing room, the multi-directional simultaneous flushing is realized, the working efficiency can be obviously improved, the flushing quality is good and stable, and meanwhile, the flushing vehicle also has a cleaning effect.
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Description

Technical Field

[0001] This utility model relates to food cleaning devices, and more particularly to a device for rinsing the intestines of filled products. Background Technology

[0002] For stuffed products, such as sausages, animal casings are commonly used. However, after stuffing, meat filling and grease often adhere to the surface of the casing. When baked in an oven at high temperatures, this residue sticks to the sausage, causing significant color changes and affecting the product's appearance. Current solutions involve manually rinsing the surface of the sausage casings with water hoses, but the cleaning effectiveness is greatly affected by human error, resulting in low efficiency and inconsistent cleaning results. Utility Model Content

[0003] The purpose of this invention is to provide a device for rinsing the intestines of filled products, thereby improving the effect and stability of rinsing the intestines of filled products.

[0004] To achieve the above objectives, the technical solution of this utility model is: a rinsing device for the intestines of filled products, including a rinsing room and a rinsing cart. The rinsing room is equipped with a rinsing nozzle, a driver and a rotating chassis. The rinsing cart enters the rotating chassis, the driver drives the rinsing cart to rotate, and the rinsing nozzle sprays water onto the rinsing cart for rinsing.

[0005] Furthermore, in order to rinse the product from multiple angles, vertical rinsing pipes are provided at the four corners of the rinsing room, and a top rinsing pipe is provided at the top of the rinsing room. The rinsing nozzles are provided on the vertical rinsing pipes and the top rinsing pipes.

[0006] Furthermore, in order to enable the washing vehicle to be driven from above, the driver is located at the top of the washing chamber, the driver is equipped with a lever that is fitted into the main crossbeam of the washing vehicle, and the driver is driven to rotate by a drive motor.

[0007] Furthermore, in order to allow the driver to avoid the washing vehicle entering the washing room, the driver is mounted on the drive shaft, and the driver and the drive shaft are axially slidingly engaged. When the driver moves downward, the lever is sleeved on the main crossbeam of the washing vehicle, and the drive motor drives the drive shaft to rotate.

[0008] Furthermore, in order to achieve synchronous movement between the drive motor and the driver, the drive motor drives the sprocket through a reducer, and the sprocket drives the drive shaft to rotate.

[0009] Furthermore, in order to move the driver, the flushing device is equipped with a fork and a fork cylinder. The fork cylinder drives the fork to move, and the fork moves the driver to rise.

[0010] Furthermore, in order to align the lever with the main crossbeam of the vehicle being washed, the washing device is equipped with a positioning sensor, which aligns the lever with the main crossbeam of the vehicle being washed.

[0011] Furthermore, to facilitate the smooth entry of the washing vehicle into the washing room, the rotating chassis is equipped with a washing vehicle guide groove, along which the washing vehicle enters the rotating chassis.

[0012] Furthermore, in order to keep the washing vehicle stable on the rotating chassis, the washing vehicle is provided with a main crossbeam at the top, which corresponds to the middle position of the washing vehicle, and the washing vehicle is provided with wheels at the bottom, with the direction of travel of the wheels perpendicular to the main crossbeam.

[0013] To facilitate the loading and unloading of filling products, the washing cart is equipped with a shelf, and the shelf is equipped with a hanging rod for suspending filling products.

[0014] The beneficial effects of this utility model are: it realizes mechanized rinsing of the intestines of filled products. The filled products suspended on the rinsing cart are rinsed with rinsing nozzles in the rinsing room, realizing multi-directional simultaneous rinsing, which can significantly improve work efficiency, and the rinsing quality is good and stable. At the same time, it also has a cleaning effect on the rinsing cart.

[0015] The present invention will now be described in detail with reference to the accompanying drawings and embodiments. Attached Figure Description

[0016] Figure 1 This is a structural diagram of the flushing room of this utility model, omitting the top and surrounding baffles;

[0017] Figure 2 This is a diagram of the drive mechanism on the top of the shower room of this utility model, with the driver 40 in the raised state;

[0018] Figure 3 This is a diagram of the drive mechanism at the top of the shower room of this utility model, with the driver 40 in the falling state;

[0019] Figure 4 This is an exploded view of the drive mechanism of this utility model;

[0020] Figure 5 This is a structural diagram of the washing vehicle of this utility model;

[0021] Figure 6 This is a structural diagram of the washing room and washing vehicle of this utility model;

[0022] Figure 7 This is a schematic diagram of the operation of this utility model, showing a washing cart loaded with products entering the washing room;

[0023] Figure 8This is a schematic diagram of the operation of this utility model, showing the washing vehicle 20 positioned on the rotating chassis 11;

[0024] Figure 9 This is a schematic diagram of the operation of this utility model, showing the driver 40 in the lifted state;

[0025] Figure 10 This is a schematic diagram of the operation of this utility model. The driver 40 is in the falling state. To clearly show the state of the driver 40, the top flushing pipe 32 is omitted in the figure.

[0026] Figure 11 This is a schematic diagram of the working process of this utility model, showing the rinsing operation. Detailed Implementation

[0027] Example 1:

[0028] like Figures 1 to 5 A device for rinsing the intestines of a filling product, comprising a rinsing room 10 and a rinsing cart 20.

[0029] The flushing chamber 10 has a square beam frame structure. A vertical flushing pipe 31 is installed at each of the four corners of the chamber, and each vertical flushing pipe has 14 flushing nozzles 30 installed along its length. The direction of the flushing nozzles can be adjusted according to the flushing effect. The flushing nozzles 30 use a high-pressure water source to spray water into the interior of the flushing chamber. A top flushing pipe 32 is installed at the top of the flushing chamber. The top flushing pipe 32 is a ring-shaped pipe, and a ring of flushing nozzles 30 is installed along the top flushing pipe 32, spraying water into the flushing chamber below.

[0030] The bottom of the rinsing chamber 10 is provided with a rotating chassis 11, which can rotate at the bottom of the rinsing chamber. The center of rotation of the rotating chassis 11 corresponds to the middle position of the rinsing chamber 10. The rotating chassis 11 is provided with a rinsing cart guide 12, which is used to guide the rinsing cart 20 into the rotating chassis 11.

[0031] The top and perimeter of the shower room are equipped with baffles. To clearly show the internal structure of the shower room, the baffles on the top and perimeter of the shower room are omitted in the attached drawing.

[0032] The washing vehicle 20 is a beam-frame structure. A main crossbeam 21 is located at the top of the washing vehicle 20, corresponding to the middle position of the washing vehicle, that is, the main crossbeam 21 runs through the center of the washing vehicle 20. Four wheels 24 are located at the bottom of the washing vehicle, and the direction of travel of the four wheels is perpendicular to the main crossbeam 21 in space.

[0033] The washing cart 20 is equipped with multi-layer shelves 22; in this embodiment, it has six shelves 22. Each shelf 22 has a hanging rod slot 25, and the washing cart has multiple hanging rods 23 for hanging filling products. The shelves 22 support the hanging rods 23, and both ends of the hanging rods 23 are embedded in the hanging rod slots 25. The hanging rod slots 25 ensure the hanging rods remain in a stable position and allow for easy installation and removal of the hanging rods 23.

[0034] The top of the rinsing chamber 10 is equipped with a drive mechanism for rotating the rinsing cart 20. The drive mechanism includes a driver 40, a drive motor 42, a drive shaft 43, a reducer 44, a drive sprocket 45, a shift fork 46, and a shift fork cylinder 47.

[0035] The driver 40 is equipped with levers 41 that can engage with the main crossbeam 21 of the washing cart. In this embodiment, the driver 40 has four levers 41, which are symmetrically arranged at the four corners. Each pair of levers is located on one side of the main crossbeam 21. The four levers can move the main crossbeam 21, causing the washing cart to rotate. When the washing cart 10 enters the washing chamber 10, since the direction of travel of the wheels is perpendicular to the main crossbeam in space, the main crossbeam 21 of the washing cart is in a lateral position. The four levers 41 need to be located above the washing cart. After the washing cart enters the rotating chassis 11 and is in place, the driver moves downward so that the levers 41 engage with the main crossbeam 21 of the washing cart. Therefore, the driver needs to have the function of moving up and down.

[0036] The actuator 40 is mounted on the drive shaft 43, and the actuator 40 and the drive shaft 43 adopt a keyed sliding fit structure, allowing the actuator 40 to slide axially on the drive shaft 43. The drive shaft 43 drives the actuator 40 to rotate. The actuator 40 is actuated by a shift fork 46, which slides axially along the drive shaft 43. The shift fork 46 is a lever structure, and the shift fork cylinder 47 drives the shift fork 46 to move. The shift fork 46 causes the actuator 40 to rise, making the lever 41 higher than the main crossbeam 21. When the shift fork 46 moves downward, the actuator falls freely under the action of gravity, causing the lever 41 to engage with the main crossbeam 21 of the washing vehicle.

[0037] The drive motor 42 drives the drive shaft 43 to rotate. The drive shaft 43 is connected to the sprocket 45. The drive motor 42 drives the sprocket 45 through the reducer 44. The sprocket 45 drives the drive shaft 43 to rotate.

[0038] The rinsing device is equipped with a positioning sensor 50. The positioning sensor is installed on the top of the rinsing chamber 10. The positioning sensor is an inductive sensor, and a sensing column 51 is provided on the drive shaft 43. The sensing column 51 rotates synchronously with the drive shaft 43. When the sensing column 51 rotates to the position aligned with the positioning sensor 50, the positioning sensor 50 sends a signal, and the drive motor 42 stops rotating. At this time, the lever 41 is aligned with the main crossbeam 21 of the rinsing vehicle, so that when the drive unit falls, the lever 41 can be locked onto the main crossbeam 21 of the rinsing vehicle.

[0039] like Figure 7 As shown, when rinsing sausage products, the product (such as sausage) is suspended on the rinsing cart 20 via the hanging rod 23. The rinsing cart 20 is then pushed into the rotating chassis 11 along the rinsing cart guide groove 12. At this time, the drive 40 is in the raised position, the lever 41 is higher than the main crossbeam 21 of the rinsing cart, and the sensing column 51 is aligned with the positioning sensor 50. Figure 8 , Figure 9 As shown.

[0040] After the washing vehicle 20 is positioned on the rotating chassis 11, the shift fork cylinder 47 drives the shift fork 46 to move downwards, the drive unit falls naturally, and the shift lever 41 is nested on the main crossbeam 21, as... Figure 10 As shown.

[0041] Then, the drive motor 42 starts, and the driver causes the washing cart to rotate on the rotating chassis 11. At the same time, multiple washing nozzles spray water from multiple directions onto the products on the washing cart, such as... Figure 11 As shown. Continue rinsing and cleaning the product until the process is complete.

[0042] When the washing vehicle rotates, the four traveling wheels 24 of the washing vehicle are embedded in the washing vehicle guide groove 12, and the traveling direction of the traveling wheels is perpendicular to the main crossbeam 21 in space. This allows the washing vehicle guide groove 12 of the rotating chassis and the lever 41 to control the displacement of the washing vehicle in mutually perpendicular directions, so that the washing vehicle can be stably maintained in the rotating state on the rotating chassis.

[0043] After rinsing and cleaning, rotate the induction column 51 to align with the positioning sensor 50, so that the rinsing cart 20 is in the position it was in on the rotating chassis when it entered. Then the rinsing cart 20 exits the rinsing chamber 10.

[0044] This invention employs multiple, multi-directional rinsing nozzles 30 to rinse the rotating sausage casings of stuffed products on the rinsing cart, achieving mechanized rinsing of these casings. This significantly improves work efficiency and rinsing quality, while also cleaning the rinsing cart itself. Using this invention to clean the outer surface of the sausage casings after stuffing, removing any adhering substances and grease, prevents the casings from sticking together or leaking after cooking, resulting in a clean and aesthetically pleasing product.

[0045] The guide trough 12 of the rotating chassis 11 can guide the washing vehicle 20 smoothly into the rotating chassis 11. The top of the washing vehicle 20 is equipped with a main crossbeam 21 that is perpendicular to the direction of travel of the traveling wheels, which can keep the washing vehicle stable during rotation.

[0046] The washing cart 20 uses a shelf 22 and a hanging rod 23, which can be used to easily hang filled products on the washing cart and to easily remove them.

[0047] The drive mechanism is positioned at the top of the washing chamber and works in conjunction with the rotating chassis 11 to allow the washing vehicle to be positioned and controlled at both the top and bottom. Furthermore, the drive mechanism is designed to prevent the vehicle from being affected by moisture or water.

[0048] The driver 40 and the drive shaft 43 are axially slidingly engaged. The driver 40 is driven to rise by the shift fork cylinder 47 and the shift fork 46, so that the shift lever 41 can rise above the main crossbeam 21 of the washing vehicle, allowing the washing vehicle 20 to smoothly enter the washing room 10.

[0049] The lever 41 falls freely and is secured to the main crossbeam 21 of the wash truck, which can prevent damage to the drive unit 40 or the wash truck 20 in case of accident.

[0050] The drive motor 42 drives the drive shaft 43 to rotate through the drive sprocket 45, which can realize synchronous transmission between the drive motor and the driver. Through the positioning sensor 50, the lever 41 can be aligned with the main crossbeam 21 of the washing vehicle, which can realize the mechanized operation and automatic control of the driver.

Claims

1. A device for rinsing the intestines of filled products, characterized in that, It includes a rinsing room (10) and a rinsing vehicle (20). The rinsing room is equipped with a rinsing nozzle (30), a driver (40) and a rotating chassis (11). The rinsing vehicle (20) enters the rotating chassis (11). The driver (40) drives the rinsing vehicle (20) to rotate. The rinsing nozzle (30) sprays water onto the rinsing vehicle (20) for rinsing.

2. The intestinal flushing device for filled products according to claim 1, characterized in that, Vertical flushing pipes (31) are provided at the four corners of the flushing room, and a top flushing pipe (32) is provided at the top of the flushing room. The flushing nozzles (30) are provided on the vertical flushing pipes (31) and the top flushing pipes (32).

3. The intestinal flushing device for filled products according to claim 1, characterized in that, The driver (40) is located at the top of the washing chamber. The driver has a lever (41) that is attached to the main crossbeam (21) of the washing vehicle. The driver (40) is driven to rotate by a drive motor (42).

4. The intestinal flushing device for filled products according to claim 3, characterized in that, The driver (40) is mounted on the drive shaft (43), and the driver (40) and the drive shaft (43) slide in the axial direction. When the driver moves downward, the lever (41) is engaged on the main crossbeam (21) of the washing vehicle, and the drive motor (42) drives the drive shaft (43) to rotate.

5. The intestinal flushing device for filled products according to claim 4, characterized in that, The drive motor (42) drives the sprocket (45) through the reducer (44), and the sprocket (45) drives the drive shaft (43) to rotate.

6. The intestinal flushing device for filled products according to claim 4, characterized in that, The flushing device is provided with a fork (46) and a fork cylinder (47). The fork cylinder (47) drives the fork (46) to move, and the fork (46) pushes the driver (40) to rise.

7. The intestinal flushing device for filled products according to claim 4, characterized in that, The flushing device is equipped with a positioning sensor (50), which causes the lever (41) to align with the main crossbeam (21) of the flushing vehicle.

8. The intestinal flushing device for filled products according to claim 1, characterized in that, The rotating chassis (11) is provided with a flushing vehicle guide groove (12), and the flushing vehicle (20) enters the rotating chassis (11) along the flushing vehicle guide groove (12).

9. The intestinal flushing device for filled products according to claim 1, characterized in that, The washing vehicle (20) has a main crossbeam (21) on top, which corresponds to the middle position of the washing vehicle. The washing vehicle has a traveling wheel at the bottom, and the traveling wheel's direction of travel is perpendicular to the main crossbeam.

10. The intestinal flushing device for filled products according to claim 1, characterized in that, The washing vehicle (20) is equipped with a shelf (22), and the shelf is equipped with a hanging rod (23) for hanging filling products.