Guiding efficient two-way float valve tray

Abstract

The utility model relates to the field of industrial gas-liquid contact mass transfer, in particular to a guiding efficient bidirectional float valve tray which comprises a tray body, a mounting hole is formed in the tray body, a float valve assembly is arranged in the mounting hole and comprises a valve cover, valve legs, a fixing block and a fixing cover, the valve legs are arranged on the bottom surface of the valve cover, and the fixing cover is arranged on the bottom surface of the valve cover. The fixed block is arranged on the side wall of the valve cover, a mounting groove is formed in the inner side wall of the fixed cover, the fixed block is arranged in the mounting groove, a circulating groove is formed above the mounting groove, and the cross section of the circulating groove is of a triangular structure; according to the utility model, the valve cover can be limited by arranging the fixing block, and on the other hand, gas-phase materials can flow to the upper part of the tray body through the circulating groove by virtue of the circulating groove with the cross section of a triangular structure, so that on one hand, adjustable conveying of the gas-phase materials can be realized, and on the other hand, dispersed conveying of the gas-phase materials can be realized; and the mixing uniformity of the gas-phase material and the liquid-phase material is improved.

Description

Technical Field

[0001] This utility model relates to the field of industrial gas-liquid contact mass transfer, and in particular to a guided high-efficiency bidirectional floating valve tray. Background Technology

[0002] Tower equipment plays a vital role in industries such as oil refining, chemical engineering, pharmaceuticals, and environmental protection. Its performance and technological sophistication directly impact product yield, quality, recovery rate, and economic benefits. Therefore, researching and utilizing new tower equipment is of great significance for enhancing gas-liquid two-phase mass transfer processes and for industrial production.

[0003] In the early 1950s, the F1 circular floating valve tray was developed, and its overall performance held significant advantages for a long period. In the 1960s, structured packings, especially corrugated packings, emerged, making packed towers more widely used. Their significant advantages include high separation capacity, large throughput, and low pressure drop, making them very attractive for upgrading older towers to improve throughput and separation purity, replacing trays with new packings. However, the initial investment in new packings is substantial (especially for large-diameter, multi-side-stream towers), and their application is limited in production environments with corrosion, coking, or fouling. Therefore, renewed interest has emerged in seeking breakthroughs in plate towers to meet the increasing demands for high throughput and high efficiency in large-diameter distillation towers.

[0004] Currently, dozens of new types of trays have been developed. These can be broadly categorized into two types: fixed trays and valve trays. While existing fixed trays offer the advantage of simple structure, they suffer from limited operational flexibility, significant leakage, and low mass transfer efficiency during production. Valve trays, although offering greater operational flexibility, are prone to valve body rotation and detachment during long-term operation. Large liquid level gradients on the trays cause uneven gas distribution along the liquid flow direction, leading to excessive liquid leakage at the inlet and excessive liquid entrainment at the outlet. The arc-shaped region of the tray also exhibits severe contamination, significantly impacting tray efficiency. Utility Model Content

[0005] The purpose of this invention is to provide a guided, high-efficiency, bidirectional floating valve tray to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a guided high-efficiency bidirectional floating valve tray, comprising a tray body, wherein multiple sets of mounting holes are provided on the tray body, and a floating valve assembly is disposed inside the multiple sets of mounting holes. The floating valve assembly includes a valve cover, valve legs, fixing blocks, and fixing covers. Multiple sets of valve covers are disposed inside the mounting holes. Multiple sets of valve legs are disposed on the bottom surface of the valve covers. Multiple sets of fixing blocks are disposed on the side walls of the valve covers. Multiple sets of fixing covers are disposed on the top surface of the tray body. The fixing covers are fixedly connected to the tray body. Multiple sets of mounting grooves are provided on the inner side walls of the fixing covers. The fixing blocks are disposed inside the mounting grooves. A flow groove is provided above the mounting grooves, and the cross-section of the flow groove is a triangular structure.

[0007] Preferably, the interior of the fixed cover is further provided with an airflow dispersion component, which includes a mounting ring and dispersion teeth. The mounting ring is configured in multiple sets and is disposed on the inner side wall of the fixed cover and above the valve cover. The dispersion teeth are configured in multiple sets and are disposed on the inner side wall of the mounting ring.

[0008] Preferably, the inner sidewall of the fixing cover is threaded, the mounting ring is threaded to the fixing cover, and the dispersing teeth are inclined downwards at an angle of 5-15 degrees.

[0009] Preferably, a sealing ring is provided inside the fixing cover, the sealing ring is located below the valve cover, and the sealing ring is in contact with the inside of the fixing cover.

[0010] Preferably, an installation assembly is provided below the tray body. The installation assembly includes an installation plate and installation bolts. The installation plate is located below the tray body, and multiple sets of installation bolts are provided. The installation plate is fixedly connected to the tray body through the installation threads, and the installation plate is designed with a hollow structure.

[0011] Preferably, a compression spring is provided above the mounting plate, and a limit groove is provided on the top surface of the mounting plate. Multiple sets of limit grooves are provided, and multiple sets of compression springs are provided. The compression springs are located inside the limit grooves, and one end of the compression springs is fixedly connected to the valve cover.

[0012] Preferably, the valve cover, valve leg, and compression spring are integrally formed, and the mounting ring and the dispersion teeth are integrally formed.

[0013] The beneficial effects of this utility model are:

[0014] 1. The floating valve assembly can be installed by setting the mounting holes. The valve legs can guide the valve cover and facilitate its installation. The fixing block can cooperate with the mounting groove to limit the valve cover and prevent it from shifting. On the other hand, the flow channel with a triangular cross-section allows the gaseous material to flow through the flow channel to the top of the tray body. This can achieve both adjustable and dispersed conveying of the gaseous material, increasing the uniformity of the mixing between the gaseous and liquid materials.

[0015] 2. The dispersing teeth can be installed by setting the installation ring. The dispersing teeth can form multiple gas phase channels, which further disperse the gas phase material flowing through the flow channel to the top of the tray body, thereby increasing the uniformity of the mixing of gas phase material and liquid phase material. At the same time, by setting the tilt angle of the dispersing teeth, the unobstructed flow of gas phase channels can be ensured, effectively preventing the gas phase channels from being blocked due to pressure or other reasons.

[0016] 3. The mounting plate can be fixed by setting mounting bolts. The mounting plate can limit and fix the valve cover and valve leg. The limit groove can limit the pressure spring. Thus, the installation and fixation of the valve cover, valve leg and pressure spring can be easily fixed, which facilitates the installation and disassembly of the float valve tray. The pressure spring can press and tighten the valve cover to prevent the valve cover from jamming and ensure the normal use of the device. Attached Figure Description

[0017] Figure 1 The diagram shown is a three-dimensional structural schematic of the guide-efficiency bidirectional floating valve tray of this utility model.

[0018] Figure 2 The diagram shown is a three-dimensional structural diagram of the bottom surface of the guide high-efficiency bidirectional floating valve tray of this utility model.

[0019] Figure 3 The diagram shown is a three-dimensional structural representation of the internal structure of the fixed cover in the guide high-efficiency bidirectional floating valve tray of this utility model.

[0020] Figure 4 The diagram shown is a schematic representation of the internal planar structure of the fixed cover in the guide high-efficiency bidirectional floating valve tray of this utility model.

[0021] Figure 5 The diagram shown is a three-dimensional structural schematic of the fixed cover in the guide high-efficiency bidirectional floating valve tray of this utility model.

[0022] Figure 6 The diagram shown is a schematic representation of the internal planar structure of the mounting plate in the guide high-efficiency bidirectional floating valve tray of this utility model.

[0023] Explanation of reference numerals in the attached drawings: 1. Tray body; 2. Mounting hole; 3. Valve cover; 4. Valve leg; 5. Fixing block; 6. Fixing cover; 7. Mounting groove; 8. Flow groove; 9. Mounting ring; 10. Dispersion teeth; 11. Sealing ring; 12. Mounting plate; 13. Mounting bolt; 14. Limiting groove; 15. Compression spring. Detailed Implementation

[0024] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0025] Please see Figure 1-5 This utility model provides an embodiment: a guide-driven high-efficiency bidirectional floating valve tray, including a tray body 1. The tray body 1 has multiple sets of mounting holes 2. A floating valve assembly is disposed inside each of the mounting holes 2. The floating valve assembly includes a valve cover 3, valve legs 4, fixing blocks 5, and fixing covers 6. Multiple sets of valve covers 3 are disposed inside the mounting holes 2. Multiple sets of valve legs 4 are disposed on the bottom surface of the valve covers 3. Multiple sets of fixing blocks 5 are disposed on the side walls of the valve covers 3. Multiple sets of fixing covers 6 are disposed on the top surface of the tray body 1. The fixing covers 6 are fixedly connected to the tray body 1. Multiple sets of mounting grooves 7 are provided on the inner side walls of the fixing covers 6. The fixing blocks 5 are disposed inside the mounting grooves 7. A flow groove 8 is provided above the mounting grooves 7, and the cross-section of the flow groove 8 is a triangular structure.

[0026] For details, please refer to Figure 3-5 In use, the floating valve assembly can be installed through the mounting hole 2. The valve leg 4 can guide the valve cover 3 and facilitate its installation. The fixing block 5 can cooperate with the mounting groove 7 to limit the valve cover 3 and prevent it from shifting. On the other hand, the flow channel 8 with a triangular cross-section allows the gaseous material to flow through the flow channel 8 to the top of the tray body 1. This enables both adjustable and dispersed conveying of the gaseous material, increasing the uniformity of the mixing between the gaseous and liquid materials.

[0027] Furthermore, the interior of the fixed cover 6 is also provided with an airflow dispersion component, which includes a mounting ring 9 and dispersion teeth 10. The mounting ring 9 is configured in multiple sets and is disposed on the inner side wall of the fixed cover 6, above the valve cover 3. The dispersion teeth 10 is configured in multiple sets and is disposed on the inner side wall of the mounting ring 9. The inner side wall of the fixed cover 6 is threaded, and the mounting ring 9 is threadedly connected to the fixed cover 6. The dispersion teeth 10 are inclined downwards, and the inclination angle of the dispersion teeth 10 is 5 degrees to 15 degrees.

[0028] For details, please refer to Figure 3-5 During operation, the dispersing teeth 10 can be installed by setting the installation ring 9. The dispersing teeth 10 can form multiple gas phase channels to further disperse the gas phase material flowing through the flow channel 8 to the top of the tray body 1, thereby increasing the uniformity of the mixing of gas phase material and liquid phase material. At the same time, by setting the tilt angle of the dispersing teeth 10, the unobstructed flow of the gas phase channels can be ensured, effectively preventing the gas phase channels from being blocked due to pressure or other reasons.

[0029] The fixed cover 6 is provided with a sealing ring 11 inside. The sealing ring 11 is located below the valve cover 3 and is in contact with the inside of the fixed cover 6. The sealing ring 11 can increase the sealing between the valve cover 3 and the tray body 1, and ensure the effectiveness of the device.

[0030] The tray body 1 is provided with an installation assembly below it. The installation assembly includes an installation plate 12 and installation bolts 13. The installation plate 12 is located below the tray body 1. Multiple sets of installation bolts 13 are provided. The installation plate 12 is fixedly connected to the tray body 1 via installation threads. The installation plate 12 has a hollow structure. A compression spring 15 is provided above the installation plate 12. A limit groove 14 is formed on the top surface of the installation plate 12. Multiple sets of limit grooves 14 are provided. Multiple sets of compression springs 15 are provided. The compression springs 15 are located inside the limit grooves 14. One end of the compression spring 15 is fixedly connected to the valve cover 3.

[0031] Please see Figure 2 and Figure 6During operation, the mounting plate 12 can be fixedly installed by setting the mounting bolts 13. The mounting plate 12 can limit and fix the valve cover 3 and valve leg 4. The limiting groove 14 can limit the compression spring 15. Thus, the installation can be easily fixed, thereby facilitating the installation and removal of the floating valve tray. The compression spring 15 can press and tighten the valve cover 3 to prevent it from jamming and ensure the normal use of the device.

[0032] Optionally, the valve cover 3, valve leg 4, and compression spring 15 are integrally formed, and the mounting ring 9 and the dispersion teeth 10 are integrally formed. The integrally formed structure of the valve cover 3, valve leg 4, and compression spring 15 can ensure the simplicity of installation and the structural stability of the device. Similarly, the integrally formed structure of the mounting ring 9 and the dispersion teeth 10 can also ensure the simplicity of installation and the structural stability of the device.

[0033] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present invention.

Claims

1. A high efficiency bidirectional directed float valve tray comprising a tray body (1); characterized in that: The tray body (1) has multiple sets of mounting holes (2). A float valve assembly is installed inside each of the mounting holes (2). The float valve assembly includes a valve cover (3), valve legs (4), fixing blocks (5), and a fixing cover (6). Multiple sets of valve covers (3) are installed inside the mounting holes (2). Multiple sets of valve legs (4) are installed on the bottom surface of the valve covers (3). Multiple sets of fixing blocks (5) are installed on the bottom surface of the valve covers (3). On the side wall of the valve cover (3), the fixing cover (6) is set in multiple groups. The fixing cover (6) is set on the top surface of the tray body (1). The fixing cover (6) is fixedly connected to the tray body (1). The inner side wall of the fixing cover (6) is provided with an installation groove (7). The installation groove (7) is set in multiple groups. The fixing block (5) is set inside the installation groove (7). The upper part of the installation groove (7) is provided with a flow groove (8). The cross-section of the flow groove (8) is set as a triangular structure.

2. A high efficiency bidirectional float valve tray according to claim 1, characterized in that: The fixed cover (6) is also provided with an airflow dispersion component. The airflow dispersion component includes a mounting ring (9) and dispersion teeth (10). The mounting ring (9) is set in multiple sets and is located on the inner side wall of the fixed cover (6). The mounting ring (9) is located above the valve cover (3). The dispersion teeth (10) is set in multiple sets and is located on the inner side wall of the mounting ring (9).

3. A directed high efficiency two-way float valve tray according to claim 2, characterized in that: The inner sidewall of the fixing cover (6) is threaded, the mounting ring (9) is threadedly connected to the fixing cover (6), the dispersing teeth (10) are inclined downwards, and the inclination angle of the dispersing teeth (10) is 5 degrees to 15 degrees.

4. A directed high efficiency two-way float valve tray according to claim 3 wherein: The fixed cover (6) is provided with a sealing ring (11) inside. The sealing ring (11) is located below the valve cover (3) and is in contact with the inside of the fixed cover (6).

5. A directed high efficiency two-way float valve tray according to claim 4 wherein: An installation assembly is provided below the tray body (1). The installation assembly includes an installation plate (12) and installation bolts (13). The installation plate (12) is located below the tray body (1). The installation bolts (13) are arranged in multiple sets. The installation plate (12) is fixedly connected to the tray body (1) by installation threads. The installation plate (12) is configured as a hollow structure.

6. A directed high efficiency two-way float valve tray according to claim 5 wherein: A compression spring (15) is provided above the mounting plate (12). A limiting groove (14) is provided on the top surface of the mounting plate (12). Multiple sets of limiting grooves (14) are provided. Multiple sets of compression springs (15) are provided. The compression springs (15) are located inside the limiting grooves (14). One end of the compression springs (15) is fixedly connected to the valve cover (3).

7. A directed high efficiency two-way float valve tray according to claim 6 wherein: The valve cover (3), valve leg (4) and compression spring (15) are integrally formed, and the mounting ring (9) and the dispersion tooth (10) are integrally formed.

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