Batching device for smelting low-carbon ferrochrome

By introducing weighing and feeding components into the low-carbon ferrochrome smelting batching device, the problems of inaccurate raw material ratio and material adhesion were solved, achieving accurate ratio and preventing material blockage.

CN224156789UActive Publication Date: 2026-04-24ZHENGZHOU SHUNXIN METALLURGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHENGZHOU SHUNXIN METALLURGY CO LTD
Filing Date
2025-05-13
Publication Date
2026-04-24

AI Technical Summary

Technical Problem

Traditional low-carbon ferrochrome smelting batching equipment cannot accurately weigh materials, resulting in inaccurate raw material ratios. Furthermore, materials tend to stick to the inside of the feeding pipe during feeding, affecting accuracy.

Method used

A batching device for low-carbon ferrochrome smelting was designed, employing a weighing component and a feeding component, including a weighing device, an electric push rod, a stepper motor, a scraper bar, and a screw conveyor. The weighing device accurately weighs the material, the electric push rod pushes the material into the feeding hopper, and the stepper motor drives the transmission rod and scraper bar to rotate, preventing material from sticking.

Benefits of technology

It achieves precise raw material proportioning, avoids material adhesion in the feeding pipe, and improves smelting precision and ease of operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of low-carbon ferrochrome smelting, and discloses a batching device for low-carbon ferrochrome smelting, which comprises a supporting table, a feeding assembly is arranged on one side of the supporting table, the feeding assembly comprises a feeding hopper and a stepping motor, a transmission rod is fixedly mounted on an output shaft of the stepping motor, and the transmission rod is connected with the feeding hopper. And a scraping strip is fixedly installed on one side of the transmission rod, a spiral conveying rod is fixedly installed at the bottom of the transmission rod, and a weighing assembly is arranged at the top of the supporting table. By arranging the weighing assembly and the weighing device, weighing can be conducted, so that quantitative materials are weighed, the electric push rod is controlled to stretch to push the material pushing plate, the connecting rod and the material blocking plate to move, the materials in the feeding box can be pushed into the feeding hopper, operation is easy, and discharging is convenient; wherein the transmission rod, the scraping strip and the spiral conveying rod can be driven to rotate by turning on the stepping motor, discharging is convenient, and wall sticking and blocking of materials can be prevented.
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Description

Technical Field

[0001] This utility model relates to the field of low-carbon ferrochrome smelting technology, and in particular to a batching device for low-carbon ferrochrome smelting. Background Technology

[0002] Ferrochrome is a ferroalloy with chromium and iron as its main components. It is one of the main alloying agents used in the steel industry. In addition to the main components of chromium and iron, it also contains impurities such as carbon, silicon, sulfur, and phosphorus. Ferrochrome contains 55% to 75% chromium and is classified into high-carbon, medium-carbon, low-carbon, and micro-carbon ferrochrome according to its carbon content. Low-carbon ferrochrome contains 0.15% to 0.50% carbon. It is mainly produced by electric furnace smelting. The main raw materials include coke, steel scrap, and quartz. When smelting low-carbon ferrochrome, batching is required. Traditional raw material proportioning devices cannot accurately weigh the raw materials, resulting in inaccurate raw material proportions. Moreover, the material tends to stick to the inside of the feeding pipe during feeding, affecting accuracy.

[0003] Patent publication number 202123211978.7 discloses a batching device for medium-carbon ferrochrome smelting, including a mixing component and a weighing and proportioning component. The mixing component includes a box, a motor, an auger core, a first discharge pipe, and a connecting plate. A weighing and proportioning component is installed on one side of the mixing component. The weighing and proportioning component includes a base plate, a weighbridge, a first plate, a second plate, a square plate, and a funnel-shaped plate. The proportion of raw material weight is input through a control panel operated by the operator. The controller controls a solenoid valve to open, transporting the raw material in a channel to the box through the second discharge pipe. When the weighbridge detects the overall weight drop of the square plate as the taken-out value, a solenoid valve is closed. The opening of other solenoid valves is done in a similar manner. This device accurately weighs and proportions the raw materials for medium-carbon ferrochrome smelting, improving the proportioning accuracy of medium-carbon ferrochrome smelting production. However, the auger is too long, and debris is easily left in the pipe and on the inner wall of the hopper, affecting the accuracy.

[0004] Therefore, those skilled in the art have provided a batching device for low-carbon ferrochrome smelting to solve the problems mentioned in the background art. Utility Model Content

[0005] To address the problems of inaccurate raw material proportioning devices due to their inability to accurately weigh raw materials, and the tendency for materials to adhere to the inside of the feeding pipe during feeding, which affects accuracy, this utility model provides a batching device for low-carbon ferrochrome smelting.

[0006] This utility model provides a batching device for low-carbon ferrochrome smelting, which adopts the following technical solution:

[0007] A batching device for low-carbon ferrochrome smelting includes a support platform. A feeding assembly is provided on one side of the support platform. The feeding assembly includes a feeding hopper and a stepper motor. A transmission rod is fixedly installed on the output shaft of the stepper motor. A scraper is fixedly installed on one side of the transmission rod. A screw conveyor is fixedly installed at the bottom of the transmission rod. A weighing assembly is provided on the top of the support platform. The weighing assembly includes a weighing device. The weighing device is fixedly connected to the support platform. A pallet is fixedly installed on the top of the weighing device. A feeding box is provided on one side of the top of the pallet. An electric push rod is fixedly installed on the other side of the top of the pallet via a bracket. A pusher plate is fixedly installed at the output end of the electric push rod. A connecting rod is fixedly installed on one side of the pusher plate. A baffle plate is fixedly installed at one end of the connecting rod.

[0008] By adopting the above technical solution, the weighing device can weigh materials by setting up a weighing component. By controlling the extension of the electric push rod, the pusher plate, connecting rod and baffle plate can be moved, and the material in the loading box can be pushed into the feeding hopper. By setting up a feeding component, the stepper motor can drive the transmission rod, scraper and screw conveyor to rotate, which facilitates material discharge.

[0009] Optionally, a support frame is fixedly installed on one side of the feeding hopper, and the support frame is fixedly connected to the stepper motor.

[0010] By adopting the above technical solution, the support frame can fix the stepper motor, making the stepper motor stable.

[0011] Optionally, a positioning ring is fixedly installed on the surface of the feeding hopper, and the positioning ring is fixedly connected to the support platform.

[0012] By adopting the above technical solution, the positioning ring can support the feeding hopper, making the feeding hopper stable.

[0013] Optionally, a positioning seat is fixedly installed at the bottom of the feeding box, and the positioning seat is fixedly connected to the pallet.

[0014] By adopting the above technical solution, the positioning seat can support the loading box, making the loading box stable.

[0015] Optionally, a display controller is provided on the front of the weighing device, the input terminal of the display controller is electrically connected to the weighing device, and the output terminal of the display controller is electrically connected to the electric push rod.

[0016] By adopting the above technical solution, the display controller can be used to display the value obtained by the weighing device and to control the switch of the electric push rod.

[0017] Optionally, the feeding hopper is a metal hopper, and the inner wall of the feeding hopper is coated with a ceramic coating.

[0018] By adopting the above technical solution, the ceramic coating can reduce friction and prevent materials from adhering to the inner wall of the feed hopper.

[0019] Optionally, support legs are fixedly installed on both the front and rear sides of the bottom of the support platform, and a mounting base plate is fixedly installed on the bottom of the support legs, with mounting holes opened around the perimeter of the mounting base plate.

[0020] By adopting the above technical solution, the support legs and mounting base plate can support the device, and bolts can be inserted into the mounting holes to fix the device.

[0021] In summary, this utility model has the following beneficial effects:

[0022] 1. This utility model, by setting up a weighing component, enables the weigher to weigh a fixed quantity of material. Controlling the extension of the electric push rod can push the pusher plate, connecting rod, and baffle plate to move, pushing the material in the loading box into the feeding hopper. The operation is simple and the material is easy to discharge. By setting up a feeding component, the stepper motor can drive the transmission rod, scraper strip, and spiral conveyor rod to rotate, which facilitates material discharge and prevents material from sticking to the wall and clogging.

[0023] 2. This utility model, by setting a support frame, can fix the stepper motor, making the stepper motor stable; the positioning ring can support the feeding hopper, making the feeding hopper stable; the positioning seat can support the loading box, making the loading box stable; the display controller can be used to display the value obtained by the weighing device and can also be used to control the switch of the electric push rod; the ceramic coating can reduce friction and prevent materials from sticking to the inner wall of the feeding hopper; the support legs and the mounting base plate can support the device; and the device can be fixed by inserting bolts into the mounting holes. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the structure of this utility model.

[0025] Figure 2 This is a schematic diagram of the main view of the present invention.

[0026] Figure 3 This is a schematic diagram of the transmission rod structure of this utility model.

[0027] Figure 4 This is a schematic diagram of the weighing component structure of this utility model.

[0028] Explanation of reference numerals in the attached figures:

[0029] 1. Support platform; 2. Feeding assembly; 201. Feeding hopper; 202. Support frame; 203. Stepper motor; 204. Transmission rod; 205. Scraper bar; 206. Screw conveyor rod; 207. Positioning ring; 3. Weighing assembly; 301. Weigher; 302. Pallet; 303. Loading box; 304. Electric push rod; 305. Push plate; 306. Connecting rod; 307. Baffle plate; 308. Display controller; 4. Support legs; 5. Mounting base plate. Detailed Implementation

[0030] The following is in conjunction with the appendix Figure 1-4 This application will be described in further detail.

[0031] Example 1:

[0032] Please refer to Figure 1-3 A batching device for low-carbon ferrochrome smelting includes a support platform 1. A feeding assembly 2 is provided on one side of the support platform 1. The feeding assembly 2 includes a feeding hopper 201 and a stepper motor 203. A transmission rod 204 is fixedly installed on the output shaft of the stepper motor 203. A scraper 205 is fixedly installed on one side of the transmission rod 204. A screw conveyor 206 is fixedly installed on the bottom of the transmission rod 204. A support frame 202 is fixedly installed on one side of the feeding hopper 201. The support frame 202 is fixedly connected to the stepper motor 203. The feeding hopper 201 is fixedly connected to the support platform 1. The feeding hopper 201 is a metal hopper with a ceramic coating on its inner wall. Support legs 4 are fixedly installed on both the front and rear sides of the bottom of the support platform 1. A mounting base plate 5 is fixedly installed on the bottom of the support legs 4, and mounting holes are opened around the mounting base plate 5.

[0033] In this embodiment: By setting up a feeding assembly 2, the stepper motor 203 can drive the transmission rod 204, scraper 205 and spiral conveyor 206 to rotate, which facilitates material discharge. The support frame 202 can fix the stepper motor 203 to make the stepper motor 203 stable. The positioning ring 207 can support the feeding hopper 201 to make the feeding hopper 201 stable. The ceramic coating can reduce friction and prevent materials from adhering to the inner wall of the feeding hopper 201. The support leg 4 and the mounting base plate 5 can support the device. Bolts can be inserted into the mounting holes to fix the device.

[0034] Example 2:

[0035] Reference Figure 1 , Figure 2 and Figure 4A weighing assembly 3 is provided on the top of the support platform 1. The weighing assembly 3 includes a weighing device 301, which is fixedly connected to the support platform 1. A tray 302 is fixedly installed on the top of the weighing device 301. A feeding box 303 is provided on one side of the top of the tray 302. An electric push rod 304 is fixedly installed on the other side of the top of the tray 302 via a bracket. A push plate 305 is fixedly installed at the output end of the electric push rod 304. A connecting rod 306 is fixedly installed on one side of the push plate 305. A baffle plate 307 is fixedly installed at one end of the connecting rod 306. A positioning seat is fixedly installed at the bottom of the feeding box 303 and is fixedly connected to the tray 302. A display controller 308 is provided on the front of the weighing device 301. The input end of the display controller 308 is electrically connected to the weighing device 301, and the output end of the display controller 308 is electrically connected to the electric push rod 304.

[0036] In this embodiment: by setting the weighing component 3, the weighing device 301 can perform weighing. By controlling the extension of the electric push rod 304, the pusher plate 305, the connecting rod 306 and the baffle plate 307 can be moved, which can push the material in the loading box 303 into the feeding hopper 201. The positioning seat can support the loading box 303 to make the loading box 303 stable. The display controller 308 can be used to display the value obtained by the weighing device 301 and can also be used to control the switch of the electric push rod 304.

[0037] The implementation principle of this utility model is as follows: When in use, the material is fed into the feeding box 303, and the weighing device 301 weighs it. After weighing a certain amount of material, the electric push rod 304 is extended to push the pusher plate 305, the connecting rod 306, and the baffle plate 307 to move, so that the material can be fed into the feeding hopper 201. The electric push rod 304 is retracted to bring the pusher plate 305, the connecting rod 306, and the baffle plate 307 back to their original positions, so as to weigh and feed other materials until all materials are weighed and fed into the feeding hopper 201. Then, the stepper motor 203 is turned on to drive the transmission rod 204 to rotate. The transmission rod 204 drives the screw conveyor rod 206 to rotate, which can transport materials and avoid material blockage. At the same time, the transmission rod 204 drives the scraper strip 205 to rotate to prevent materials from sticking to the inner wall of the feeding hopper 201.

[0038] The above are all preferred embodiments of this utility model, and are not intended to limit the scope of protection of this utility model. Therefore, all equivalent changes made to the structure, shape and principle of this utility model should be covered within the scope of protection of this utility model.

Claims

1. A batching device for low-carbon ferrochrome smelting, comprising a support platform (1), characterized in that: A feeding assembly (2) is provided on one side of the support platform (1). The feeding assembly (2) includes a feeding hopper (201) and a stepper motor (203). A transmission rod (204) is fixedly installed on the output shaft of the stepper motor (203). A scraper (205) is fixedly installed on one side of the transmission rod (204). A screw conveyor (206) is fixedly installed on the bottom of the transmission rod (204). A weighing assembly (3) is provided on the top of the support platform (1). The weighing assembly (3) includes a weighing device (301). (301) is fixedly connected to the support platform (1). A pallet (302) is fixedly installed on the top of the weighing device (301). A feeding box (303) is provided on one side of the top of the pallet (302). An electric push rod (304) is fixedly installed on the other side of the top of the pallet (302) through a bracket. A push plate (305) is fixedly installed at the output end of the electric push rod (304). A connecting rod (306) is fixedly installed on one side of the push plate (305). A baffle plate (307) is fixedly installed at one end of the connecting rod (306).

2. The batching device for low-carbon ferrochrome smelting according to claim 1, characterized in that: A support frame (202) is fixedly installed on one side of the feeding hopper (201), and the support frame (202) is fixedly connected to the stepper motor (203).

3. The batching device for low-carbon ferrochrome smelting according to claim 1, characterized in that: A positioning ring (207) is fixedly installed on the surface of the feeding hopper (201), and the positioning ring (207) is fixedly connected to the support platform (1).

4. The batching device for low-carbon ferrochrome smelting according to claim 1, characterized in that: The bottom of the feeding box (303) is fixedly installed with a positioning seat, and the positioning seat is fixedly connected to the pallet (302).

5. The batching device for low-carbon ferrochrome smelting according to claim 1, characterized in that: The weighing device (301) has a display controller (308) on its front side. The input end of the display controller (308) is electrically connected to the weighing device (301), and the output end of the display controller (308) is electrically connected to the electric push rod (304).

6. The batching device for low-carbon ferrochrome smelting according to claim 1, characterized in that: The feeding hopper (201) is a metal hopper, and the inner wall of the feeding hopper (201) is coated with a ceramic coating.

7. The batching device for low-carbon ferrochrome smelting according to claim 1, characterized in that: Support legs (4) are fixedly installed on both the front and rear sides of the bottom of the support platform (1). A mounting base plate (5) is fixedly installed on the bottom of the support legs (4), and mounting holes are opened around the mounting base plate (5).

Citation Information

Patent Citations

  • Batching device for medium carbon ferrochrome smelting

    CN216538312U