Alloy bar deoiling cleaning machine
By combining brushing and spraying in the alloy bar degreasing and cleaning machine, the problems of low efficiency and incomplete cleaning in the existing technology have been solved, achieving automated and efficient degreasing and waste liquid treatment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU XINCHANG ALLOY TECH CO LTD
- Filing Date
- 2025-07-18
- Publication Date
- 2026-04-24
AI Technical Summary
Existing degreasing and cleaning processes for alloy bars are inefficient, incompletely clean, labor-intensive, and inconvenient for waste liquid recycling and disposal, which easily leads to resource waste and environmental pollution.
Design an alloy bar degreasing and cleaning machine that combines brushing and spraying. The bar is brushed by first and second brush rollers and sprayed with high-pressure cleaning fluid by multiple nozzles. The bar is guided by a support mesh plate to ensure thorough removal of oil stains. Waste liquid discharge is controlled by a solenoid valve.
It achieves automated and efficient degreasing of alloy bars, improving cleanliness and operational efficiency, while reducing the difficulty of waste liquid treatment and avoiding resource waste and environmental pollution.
Smart Images

Figure CN224157354U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to an alloy bar degreasing and cleaning machine, belonging to the technical field of cleaning equipment. Background Technology
[0002] Currently, alloy bars are widely used in machining, precision manufacturing and other fields. Their surfaces are often covered with cutting oil, rust-preventive oil and other oil stains. Traditional degreasing and cleaning processes mostly use manual wiping or simple spraying, which are inefficient, incomplete cleaning, labor-intensive, inconvenient for waste liquid recycling and treatment, and easily cause resource waste and environmental pollution. Summary of the Invention
[0003] The technical problem to be solved by this utility model is to overcome the defects of the prior art and provide an alloy bar degreasing and cleaning machine that can achieve automated and efficient degreasing, and improve cleanliness and work efficiency through brushing and spraying.
[0004] To solve the above-mentioned technical problems, the technical solution of this utility model is: an alloy bar degreasing and cleaning machine, comprising:
[0005] A cleaning chamber, wherein a working chamber is provided;
[0006] The first cleaning assembly includes a first cleaning roller, which is mounted on the cleaning box and disposed in the working chamber. One end of the first cleaning roller is provided with a first cleaning disc, and the other end of the first cleaning roller is also provided with a second cleaning disc. The side of the first cleaning disc facing the second cleaning disc is provided with first bristles, and the side of the second cleaning disc facing the first cleaning disc is provided with second bristles. A first cleaning channel is provided between the first bristles and the second bristles.
[0007] The second cleaning assembly includes a second cleaning roller and a third cleaning roller. The second cleaning roller and the third cleaning roller are mounted on the cleaning box and disposed in the working chamber. The second cleaning roller and the third cleaning roller are each provided with third bristles. A second cleaning channel is provided between the second cleaning roller and the third cleaning roller.
[0008] The cleaning mechanism includes a cleaning pump, a cleaning pipeline, and a nozzle assembly. The cleaning pump is mounted on the cleaning chamber and connected to the cleaning pipeline. The nozzle assembly is connected to the cleaning pipeline and is adapted to spray cleaning fluid onto the alloy bars located in the first cleaning channel, the second cleaning channel, and the working chamber.
[0009] Furthermore, the cleaning chamber is provided with an inlet and an outlet, both of which are connected to the working chamber.
[0010] Furthermore, in order to provide a guiding path, an alloy bar degreasing and cleaning machine also includes a support mesh plate, which is installed on the cleaning box and disposed in the working chamber. The support mesh plate passes through the first cleaning channel and the second cleaning channel, and is adapted to support the alloy bar and guide it to move along the first cleaning channel and the second cleaning channel.
[0011] Furthermore, in order to enhance the scouring of the bar surface, the nozzle assembly includes a first nozzle, a second nozzle, a third nozzle, a fourth nozzle, a fifth nozzle, and a sixth nozzle.
[0012] The first nozzle is oriented toward the first cleaning channel;
[0013] The second nozzle is directed toward the support mesh plate between the first cleaning channel and the second cleaning channel;
[0014] The third nozzle is directed toward the second cleaning channel;
[0015] The fourth nozzle is directed toward the support mesh plate between the second cleaning channel and the outlet;
[0016] The fifth nozzle is directed toward the support mesh plate between the first cleaning channel and the second cleaning channel;
[0017] The sixth nozzle is oriented toward the first cleaning channel.
[0018] Furthermore, to prevent waste liquid accumulation, a wastewater outlet is provided at the bottom of the cleaning tank. The wastewater outlet is suitable for discharging waste liquid from the working chamber, and a solenoid valve is provided in the wastewater outlet.
[0019] Furthermore, to improve the stability of equipment operation, an alloy bar degreasing and cleaning agent also includes a driving device. The driving device includes a drive sprocket, a driven sprocket, a synchronous chain, and a drive motor. The drive sprocket is coaxially arranged with the first cleaning roller, the driven sprocket is coaxially arranged with the second cleaning roller, the synchronous chain is adapted to connect the drive sprocket and the driven sprocket, and the movable end of the drive motor is connected to the drive sprocket.
[0020] Furthermore, to prevent the cleaning fluid from splashing, both the inlet and the outlet are equipped with shielding curtains.
[0021] By adopting the above technical solution, this utility model has the following beneficial effects:
[0022] 1. In this utility model, the external feeding device puts the alloy bar to be cleaned into the inlet of the cleaning box. The bar falls on the support mesh plate and is guided into the first cleaning channel. The first cleaning roller drives the first cleaning disc and the second cleaning disc to rotate. The first brush and the second brush on them perform the first brushing on the surface of the bar. At the same time, the first nozzle and the sixth nozzle spray high-pressure cleaning liquid into the bar in the first cleaning channel to help the oil stains under brushing to be peeled off and washed away.
[0023] After the bar leaves the first cleaning channel, it continues to move along the support mesh plate. The second and fifth nozzles spray the moving bar to further wash away the residual oil stains and prepare it for the next stage.
[0024] The bar enters the second cleaning channel. The drive motor drives the second cleaning roller to rotate synchronously through the drive sprocket, synchronous chain and driven sprocket. The second cleaning roller cooperates with the third cleaning roller to perform a second brushing on the surface of the bar with the third brush bristles. At the same time, the third nozzle sprays high-pressure cleaning fluid into the bar in the second cleaning channel, and rinses it while performing the second brushing.
[0025] After the bar leaves the second cleaning channel, it continues to move along the support mesh towards the outlet. The fourth nozzle performs a final high-pressure spray rinse on the bar to ensure that all loose oil stains are completely washed away.
[0026] The cleaned alloy rods leave the cleaning chamber through the outlet, where the shielding curtain also serves to prevent splashing.
[0027] 2. In this invention, throughout the process, the oil and cleaning fluid washed off the bar mix to form waste liquid, which drips or flows to the bottom of the cleaning tank; the waste liquid is discharged from the bottom of the tank through the sewage outlet. The solenoid valve controls the discharge of waste liquid according to the settings (such as timed opening or opening when the liquid level reaches a certain height), directing it to the waste liquid recycling and treatment system. Attached Figure Description
[0028] Figure 1 This is a schematic diagram of the structure of an alloy bar degreasing and cleaning machine according to the present invention. Figure 1 ;
[0029] Figure 2 This is a schematic diagram of the structure of an alloy bar degreasing and cleaning machine according to the present invention. Figure 2 ;
[0030] Figure 3 This is a schematic diagram of the structure of an alloy bar degreasing and cleaning machine according to the present invention. Figure 3 ;
[0031] Figure 4 This is a schematic diagram of the structure of an alloy bar degreasing and cleaning machine according to the present invention. Figure 4 . Detailed Implementation
[0032] To make the contents of this utility model easier to understand, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings.
[0033] like Figure 1-4 As shown, an alloy bar degreasing and cleaning machine includes:
[0034] Cleaning chamber 1, the cleaning chamber 1 is provided with a working chamber 11;
[0035] The first cleaning assembly includes a first cleaning roller 2, which is mounted on the cleaning chamber 1 and disposed in the working chamber 11. One end of the first cleaning roller 2 is provided with a first cleaning disc 21, and the other end of the first cleaning roller 2 is also provided with a second cleaning disc 22. The side of the first cleaning disc 21 facing the second cleaning disc 22 is provided with first bristles 211, and the side of the second cleaning disc 22 facing the first cleaning disc 21 is provided with second bristles 221. A first cleaning channel 23 is provided between the first bristles 211 and the second bristles 221.
[0036] The second cleaning assembly includes a second cleaning roller 31 and a third cleaning roller 32. The second cleaning roller 31 and the third cleaning roller 32 are mounted on the cleaning box 1 and set in the working chamber 11. The second cleaning roller 31 and the third cleaning roller 32 are each provided with third bristles 33, and a second cleaning channel 34 is provided between the second cleaning roller 31 and the third cleaning roller 32.
[0037] The cleaning mechanism includes a cleaning pump 41, a cleaning pipeline 42, and a nozzle assembly. The cleaning pump 41 is installed on the cleaning chamber 1 and is connected to the cleaning pipeline 42. The nozzle assembly is connected to the cleaning pipeline 42 and is adapted to spray cleaning fluid onto the alloy rods located in the first cleaning channel 23, the second cleaning channel 34, and the working chamber 11.
[0038] Specifically, such as Figure 1-2 As shown, the cleaning chamber 1 is provided with an inlet 12 and an outlet 13, both of which are connected to the working chamber 11.
[0039] Specifically, such as Figure 1-4 As shown, an alloy bar degreasing and cleaning machine also includes a support mesh plate 5. The support mesh plate 5 is installed on the cleaning box 1 and set in the working chamber 11. The support mesh plate 5 passes through the first cleaning channel 23 and the second cleaning channel 34. The support mesh plate 5 is suitable for supporting the alloy bar and guiding it to move along the first cleaning channel 23 and the second cleaning channel 34.
[0040] In this embodiment, the support mesh plate 5 is suitable for supporting the alloy rod and guiding the rod through, and the gaps in the support mesh plate 5 allow cleaning fluid and oil to penetrate.
[0041] Specifically, such as Figure 2 As shown, the nozzle assembly includes a first nozzle 431, a second nozzle 432, a third nozzle 433, a fourth nozzle 434, a fifth nozzle 435, and a sixth nozzle 436;
[0042] The first nozzle 431 is oriented toward the first cleaning channel 23;
[0043] The second nozzle 432 is directed toward the support mesh plate 5 between the first cleaning channel 23 and the second cleaning channel 34;
[0044] The third nozzle 433 is oriented toward the second cleaning channel 34;
[0045] The fourth nozzle 434 is oriented towards the support mesh plate 5 between the second cleaning channel 34 and the outlet 13;
[0046] The fifth nozzle 435 is oriented toward the support mesh plate 5 between the first cleaning channel 23 and the second cleaning channel 34;
[0047] The sixth nozzle 436 is oriented toward the first cleaning channel 23.
[0048] In this embodiment, the first nozzle 431, the second nozzle 432, and the third nozzle 433 are disposed above the support mesh plate 5, and the fourth nozzle 434, the fifth nozzle 435, and the sixth nozzle 436 are disposed below the support mesh plate 5.
[0049] Specifically, the bottom of the cleaning tank 1 is provided with a sewage outlet, which is suitable for discharging waste liquid from the working chamber 11, and a solenoid valve is provided in the sewage outlet.
[0050] Specifically, such as Figure 3-4 As shown, an alloy bar degreasing cleaning agent also includes a driving device, which includes a drive sprocket 61, a driven sprocket 62, a synchronous chain, and a drive motor. The drive sprocket 61 is coaxially arranged with the first cleaning roller 2, the driven sprocket 62 is coaxially arranged with the second cleaning roller 31, the synchronous chain is adapted to connect the drive sprocket 61 and the driven sprocket 62, and the movable end of the drive motor is connected to the drive sprocket 61.
[0051] Specifically, such as Figure 1-2 As shown, both the inlet 12 and the outlet 13 are equipped with a shielding curtain 14.
[0052] In this embodiment, the shielding curtain 14 can block the splashing of cleaning fluid.
[0053] In this embodiment, the external feeding device puts the alloy bar to be cleaned into the inlet 12 of the cleaning box 1. The bar falls on the support mesh plate 5 and is guided into the first cleaning channel 23. The first cleaning roller 2 drives the first cleaning disc 21 and the second cleaning disc 22 to rotate. The first bristles 211 and the second bristles 221 on them perform the first brushing of the bar surface. At the same time, the first nozzle 431 and the sixth nozzle 436 spray high-pressure cleaning fluid into the bar in the first cleaning channel 23 to help the oil stains under brushing to be peeled off and washed away.
[0054] After the bar leaves the first cleaning channel 23, it continues to move along the support mesh plate 5. The second nozzle 432 and the fifth nozzle 435 spray the moving bar to further wash away the residual oil stains and prepare it for the next stage.
[0055] The bar enters the second cleaning channel 34. The drive motor drives the second cleaning roller 31 to rotate synchronously through the drive sprocket 61, the synchronous chain and the driven sprocket 62. The second cleaning roller 31 cooperates with the third cleaning roller 32 to perform a second brushing on the surface of the bar using the third brush 33. At the same time, the third nozzle 433 sprays high-pressure cleaning fluid into the bar in the second cleaning channel 34, and rinses it while performing the second brushing.
[0056] After the bar leaves the second cleaning channel 34, it continues to move along the support mesh plate 5 toward the outlet 13. The fourth nozzle 434 performs a final high-pressure spray rinse on the bar to ensure that all loose oil stains are completely washed away.
[0057] The cleaned alloy rods leave the cleaning chamber 1 through outlet 13, and the shielding curtain 14 at outlet 13 also serves to prevent splashing.
[0058] Throughout the process, the oil and cleaning fluid washed off the bar stock mix to form waste liquid, which drips or flows to the bottom of the cleaning tank 1. The waste liquid is discharged from the bottom of the tank through the sewage outlet. The solenoid valve controls the discharge of waste liquid according to the settings (such as timed opening or opening when the liquid level reaches a certain height), directing it to the waste liquid recycling and treatment system.
[0059] The specific embodiments described above further illustrate the technical problems, technical solutions, and beneficial effects of this utility model. It should be understood that the above descriptions are merely specific embodiments of this utility model and are not intended to limit this utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A degreasing and cleaning machine for alloy bars, characterized in that, include: A cleaning chamber (1) is provided in which a working chamber (11) is provided. The first cleaning assembly includes a first cleaning roller (2), which is mounted on the cleaning box (1) and disposed in the working chamber (11). One end of the first cleaning roller (2) is provided with a first cleaning disc (21), and the other end of the first cleaning roller (2) is also provided with a second cleaning disc (22). The side of the first cleaning disc (21) facing the second cleaning disc (22) is provided with first bristles (211), and the side of the second cleaning disc (22) facing the first cleaning disc (21) is provided with second bristles (221). A first cleaning channel (23) is provided between the first bristles (211) and the second bristles (221). The second cleaning assembly includes a second cleaning roller (31) and a third cleaning roller (32). The second cleaning roller (31) and the third cleaning roller (32) are mounted on the cleaning box (1) and disposed in the working chamber (11). The second cleaning roller (31) and the third cleaning roller (32) are each provided with third bristles (33). A second cleaning channel (34) is provided between the second cleaning roller (31) and the third cleaning roller (32). The cleaning mechanism includes a cleaning pump (41), a cleaning pipeline (42), and a nozzle assembly. The cleaning pump (41) is installed on the cleaning chamber (1) and is connected to the cleaning pipeline (42). The nozzle assembly is connected to the cleaning pipeline (42) and is adapted to spray cleaning fluid onto the alloy rod located in the first cleaning channel (23), the second cleaning channel (34), and the working chamber (11).
2. The alloy bar degreasing and cleaning machine according to claim 1, characterized in that: The cleaning chamber (1) is provided with an inlet (12) and an outlet (13), both of which are connected to the working chamber (11).
3. The alloy bar degreasing and cleaning machine according to claim 2, characterized in that: It also includes a support mesh plate (5), which is installed on the cleaning box (1) and located in the working chamber (11). The support mesh plate (5) passes through the first cleaning channel (23) and the second cleaning channel (34). The support mesh plate (5) is adapted to support the alloy bar and guide it to move along the first cleaning channel (23) and the second cleaning channel (34).
4. The alloy bar degreasing and cleaning machine according to claim 2, characterized in that: The nozzle assembly includes a first nozzle (431), a second nozzle (432), a third nozzle (433), a fourth nozzle (434), a fifth nozzle (435), and a sixth nozzle (436). The first nozzle (431) is oriented toward the first cleaning channel (23); The second nozzle (432) faces the support mesh plate (5) between the first cleaning channel (23) and the second cleaning channel (34); The third nozzle (433) is directed toward the second cleaning channel (34); The fourth nozzle (434) faces the support mesh plate (5) between the second cleaning channel (34) and the outlet (13); The fifth nozzle (435) is directed toward the support mesh plate (5) between the first cleaning channel (23) and the second cleaning channel (34); The sixth nozzle (436) is directed toward the first cleaning channel (23).
5. The alloy bar degreasing and cleaning machine according to claim 1, characterized in that: The bottom of the cleaning tank (1) is provided with a sewage outlet, which is suitable for discharging waste liquid in the working chamber (11), and a solenoid valve is provided in the sewage outlet.
6. The alloy bar degreasing and cleaning machine according to claim 1, characterized in that: It also includes a drive device, which includes a drive sprocket (61), a driven sprocket (62), a synchronous chain and a drive motor. The drive sprocket (61) is coaxially arranged with the first cleaning roller (2), the driven sprocket (62) is coaxially arranged with the second cleaning roller (31), the synchronous chain is adapted to connect the drive sprocket (61) and the driven sprocket (62), and the movable end of the drive motor is connected to the drive sprocket (61).
7. The alloy bar degreasing and cleaning machine according to claim 2, characterized in that: Both the inlet (12) and the outlet (13) are equipped with a screen curtain (14).