Galvanized pipe production surface treatment device

The galvanized pipe production surface treatment device, which integrates cleaning and drying functions, solves the problems of long processing time and resource waste in existing equipment, and achieves efficient and integrated pipe surface treatment.

CN224157380UActive Publication Date: 2026-04-24TIANJIN SHENGXINGDA TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
TIANJIN SHENGXINGDA TECH CO LTD
Filing Date
2025-04-11
Publication Date
2026-04-24

AI Technical Summary

Technical Problem

Existing galvanized pipe cleaning equipment has a long service life, requires a large amount of cleaning fluid, and necessitates independent drying equipment, resulting in extended processing time and resource waste.

Method used

Design a surface treatment device for galvanized pipe production that integrates cleaning and drying functions. It adopts a rotating clamping component, a screw drive assembly, and cleaning and drying components to realize automated cleaning and drying of pipes. The clamping end and the pipe are rotated by an electric motor to increase the processing area.

Benefits of technology

This improved the efficiency and quality of galvanized pipe surface treatment, reduced the amount of cleaning solution used and drying time, and enabled integrated cleaning and drying operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a galvanized pipe production surface treatment device, and particularly relates to the technical field of galvanized pipe processing equipment, which comprises a machine body, screw rod transmission components arranged on two sides of the machine body, and rotary clamping pieces arranged at the tops of the screw rod transmission components and connected with the output ends of the screw rod transmission components, sliding grooves which communicate with the machine body and are matched with the rotary clamping pieces are formed in the two sides of the machine body, a partition plate is arranged in the machine body, the interior of the machine body is equally divided by the partition plate, and a cleaning chamber and a drying chamber are formed. The two rotating clamping pieces are arranged to clamp and fix a pipeline, the lead screw transmission assembly is arranged to adjust the positions of the rotating clamping pieces, and the rotating clamping pieces drive the pipeline to move into the machine body step by step. And the cleaning work and the drying work are conducted through the cleaning assembly and the drying assembly in the machine body correspondingly, meanwhile, the equipment integrates cleaning and drying, and the pipeline treatment efficiency can be improved.
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Description

Technical Field

[0001] This utility model relates to the technical field of galvanized pipe processing equipment, and in particular to a surface treatment device for galvanized pipe production. Background Technology

[0002] In the surface treatment process of galvanized pipe production, cleaning solution washing is an important step. The purpose of cleaning solution washing is to remove residual pickling solution, salts and other impurities from the surface of the pipe, preventing these substances from being carried into subsequent processing steps and affecting the treatment effect. It is also to protect the environment and reduce corrosion to equipment.

[0003] However, existing cleaning equipment for galvanized pipes typically involves immersing the pipes in a cleaning solution tank for cleaning. This method is not only time-consuming but also requires a large volume of cleaning solution. Furthermore, after cleaning the galvanized pipes, a separate drying device is usually needed to dry them, which further increases the time required for cleaning the galvanized pipe surface. Utility Model Content

[0004] To address the aforementioned problems, this invention proposes a surface treatment device for galvanized pipe production to more accurately resolve these issues.

[0005] This utility model is achieved through the following technical solution:

[0006] This utility model proposes a surface treatment device for galvanized pipe production, including a machine body, screw drive assemblies disposed on both sides of the machine body, and a rotating clamping component disposed on the top of the screw drive assemblies and connected to the output end of the screw drive assemblies. A feed groove is provided at the front end of the machine body, and sliding grooves communicating with the machine body and cooperating with the rotating clamping component are provided on both sides of the machine body. A partition is provided inside the machine body, dividing the interior into a cleaning chamber and a drying chamber. A cleaning assembly for cleaning the pipe is provided in the cleaning chamber, and a drying assembly for drying the pipe is provided in the drying chamber. The rotating clamping component includes a base plate connected to the output end of the screw drive assemblies, and a mounting base disposed on the top of the base plate and connected to the base plate via an adjustment assembly. A first motor is disposed on the mounting base, and the output end of the first motor is connected to a clamping end for clamping the pipe.

[0007] Furthermore, the clamping end includes an outer annular cover connected to the output end of the motor, and a circular plate disposed inside the outer annular cover. Elastic elements are disposed on the inner surface of the outer annular cover and the outer surface of the circular plate.

[0008] Furthermore, the adjustment component includes an adjustment groove on a base plate and an adjustment block disposed at the bottom of the mounting base and cooperating with the adjustment groove. A connecting plate is disposed at the middle of both sides of the mounting base, a seat body is disposed on both sides of the mounting base, and a pusher is disposed at the top of the seat body. The output end of the pusher is connected to the connecting plate.

[0009] Furthermore, the lead screw transmission assembly includes a frame connected to the machine body, a second motor disposed on one side of the frame, and a lead screw disposed in the frame and connected to the output end of the second motor. A sleeve connected to a base plate is fitted on the lead screw, and a groove for the sleeve to slide is provided on the top of the frame.

[0010] Furthermore, the top of the frame is provided with an auxiliary slide rail, and the bottom of the base plate and the seat are both provided with auxiliary grooves that cooperate with the auxiliary slide rail.

[0011] Furthermore, the cleaning assembly includes a storage box disposed on the top of the machine body and a first conveying pipe disposed inside the machine body and connected to the output end of the storage box. A plurality of evenly distributed cleaning nozzles are disposed at the bottom of the first conveying pipe.

[0012] Furthermore, the drying assembly includes a second conveying pipe disposed above the interior of the machine body. The second conveying pipe is connected to an external heating element, and a plurality of evenly distributed drying nozzles are disposed at the bottom of the second conveying pipe.

[0013] The beneficial effects of this utility model are:

[0014] The two rotating clamping parts can clamp and fix the pipe, while the screw drive assembly can adjust the position of the rotating clamping parts and drive the pipe to move gradually into the machine body. The cleaning and drying components inside the machine body perform cleaning and drying respectively. At the same time, the equipment integrates cleaning and drying, which can effectively increase the efficiency of pipe surface treatment. During the pipe cleaning or drying process, the first motor drives the clamping end and the pipe to rotate, thereby increasing the surface treatment area and ensuring the quality of the pipe surface after treatment. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the rotating clamping component in this utility model;

[0017] Figure 3This is a schematic diagram showing the disassembled structure of the lead screw drive assembly and the rotating clamping component in this utility model;

[0018] Figure 4 This is a schematic diagram of the drying and cleaning components in this utility model.

[0019] In the diagram, 1. Machine body; 11. Feed trough; 12. Slide chute; 13. Partition plate; 14. Drying chamber; 15. Cleaning chamber; 2. Rotating clamping component; 21. Base plate; 22. Adjusting component; 221. Adjusting groove; 222. Adjusting block; 223. Connecting plate; 224. Seat; 225. Pushing component; 23. Mounting seat; 24. First motor; 25. Clamping end; 251. Outer annular cover; 252. Circular plate; 253. Elastic component; 3. Screw drive component; 31. Frame; 32. Second motor; 33. Screw; 34. Sleeve; 35. Tank; 4. Cleaning component; 41. Storage box; 42. First conveying pipe; 43. Cleaning nozzle; 5. Drying component; 51. Second conveying pipe; 52. Drying nozzle; 6. Auxiliary slide rail; 61. Auxiliary groove. Detailed Implementation

[0020] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, a clear and complete description will be provided below in conjunction with the technical solutions in the embodiments of this utility model. Obviously, the described embodiments are some, but not all, of the embodiments of this utility model. Based on the embodiments of this invention, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model. Example

[0021] refer to Figure 1-4 A surface treatment device for galvanized pipe production includes a body 1, a screw drive assembly 3 disposed on both sides of the body 1, and a rotating clamping member 2 disposed on the top of the screw drive assembly 3 and connected to the output end of the screw drive assembly 3. The front end of the body 1 is provided with a feeding groove 11, and the sides of the body 1 are provided with sliding grooves 12 that communicate with the body 1 and cooperate with the rotating clamping member 2. The interior of the body 1 is provided with a partition 13, which divides the interior of the body 1 equally and forms a cleaning chamber 15 and a drying chamber 14. The cleaning chamber 15 is provided with a cleaning assembly 4 for cleaning the pipe, and the drying chamber 14 is provided with a drying assembly 5 for drying the pipe. The rotating clamping member 2 includes a base plate 21 connected to the output end of the screw drive assembly 3, and a mounting base 23 disposed on the top of the base plate 21 and connected to the base plate 21 through an adjustment assembly 22. A first motor 24 is disposed on the mounting base 23, and the output end of the first motor 24 is connected to a clamping end 25 for clamping the pipe.

[0022] The two rotating clamping parts 2 can clamp and fix the pipe, while the screw drive assembly 3 can adjust the position of the rotating clamping parts 2 and drive the pipe to move gradually into the machine body 1. The cleaning assembly 4 and drying assembly 5 inside the machine body 1 are used to clean and dry the pipe respectively. At the same time, the equipment integrates cleaning and drying, which can effectively increase the efficiency of pipe surface treatment. During the pipe cleaning or drying process, the first motor 24 will drive the clamping end 25 and the pipe to rotate, thereby increasing the surface treatment area of ​​the pipe and ensuring the quality of the pipe surface after treatment.

[0023] In this embodiment, the adjustment component 22 can adjust the position of the rotating clamp 2. The adjustment component 22 can operate in two ways: one is that the two adjustment components 22 move to the left or right simultaneously, which is suitable for cleaning the pipe surface; the other is that the two adjustment components 22 move inward or outward simultaneously, which is suitable for loading and unloading pipes.

[0024] like Figure 3 As shown, the clamping end 25 includes an outer annular cover 251 connected to the output end of the motor, and a circular plate 252 disposed inside the outer annular cover 251. Elastic members 253 are disposed on the inner surface of the outer annular cover 251 and the outer surface of the circular plate 252.

[0025] The gap between the outer annular cover 251 and the circular plate 252 can be connected to the galvanized pipe pin to complete the fixing of the galvanized pipe. The presence of the elastic element 253 allows for deformation during the connection between the clamping end 25 and the pipe body, making the connection between the clamping end 25 and the pipe body more stable and ensuring the rotation of the pipe body.

[0026] like Figure 2 As shown, the adjustment assembly 22 includes an adjustment groove 221 on the base plate 21 and an adjustment block 222 disposed at the bottom of the mounting base 23 and cooperating with the adjustment groove 221. A connecting plate 223 is disposed in the middle of both sides of the mounting base 23, and a seat body 224 is disposed on both sides of the mounting base 23. A pusher 225 is disposed on the top of the seat body 224, and the output end of the pusher 225 is connected to the connecting plate 223.

[0027] The pusher 225 can drive the connecting plate 223 to move outward or inward, thereby ensuring the pipe position adjustment work. The adjustment block 222 and the adjustment groove 221 can limit the movement direction of the base plate 21 and make the movement of the base plate 21 more precise.

[0028] In this embodiment, the pusher 225 includes a cylinder or a hydraulic component.

[0029] like Figure 3 As shown, the lead screw drive assembly 3 includes a frame 31 connected to the machine body 1, a second motor 32 disposed on one side of the frame 31, and a lead screw 33 disposed inside the frame 31 and connected to the output end of the second motor 32. A sleeve 34 connected to the base plate 21 is fitted on the lead screw 33. A groove 35 for the sleeve 34 to slide is provided on the top of the frame 31.

[0030] The second motor 32 can drive the lead screw 33 to rotate, and the sleeve 34 will move linearly along the rotating lead screw 33, and synchronously drive the base plate 21 to move in the same direction, thereby ensuring the pipeline position adjustment work. The movement trajectory of the sleeve 34 is perpendicular to the movement trajectory of the pusher 225.

[0031] In this embodiment, an auxiliary slide rail 6 is provided on the top of the frame 31, and auxiliary grooves 61 that cooperate with the auxiliary slide rail 6 are provided on the bottom of the base plate 21 and the seat 224.

[0032] like Figure 4 As shown, the cleaning assembly 4 includes a storage box 41 disposed on the top of the body 1 and a first conveying pipe 42 disposed inside the body 1 and connected to the output end of the storage box 41. Several evenly distributed cleaning nozzles 43 are disposed at the bottom of the first conveying pipe 42.

[0033] The cleaning nozzle 43 is designed to spray cleaning fluid onto the pipe surface, thereby ensuring the cleaning of the pipe surface.

[0034] It should be noted that, for those skilled in the art, the cleaning component 4 can also adopt an existing circulating cleaning fluid system or other water structure system, wherein the used cleaning fluid can be directly discharged or filtered and re-washed into the water tank for secondary use.

[0035] like Figure 4 As shown, the drying assembly 5 includes a second conveying pipe 51 disposed inside the upper part of the body 1. The second conveying pipe is connected to an external heating element, and a plurality of evenly distributed drying nozzles 52 are disposed at the bottom of the second conveying pipe 51.

[0036] The drying nozzle 52 can spray the hot air delivered by the heating element onto the surface of the pipe, thereby ensuring the drying of the cleaning solution on the pipe surface.

[0037] In this embodiment, the external heating element can be an existing duct-type air heater or other heater structure.

[0038] Working principle:

[0039] First, the operator uses an external lifting device to feed the galvanized pipe into the machine body 1 through the inlet. Then, the pusher 225 drives the rotating clamping member 2 inward, engaging both ends of the galvanized pipe with the clamping end 25, thus securing the pipe. Next, the second motor 32 drives the lead screw 33 to rotate, and the sleeve 34 moves linearly along the lead screw 33, simultaneously moving the base plate 21 in the same direction. This moves the rotating clamping member 2 and the galvanized pipe to a preset position. After the galvanized pipe has moved, the cleaning assembly 4 first... During the cleaning process of the pipeline, the first motor 24 drives the clamping end 25 and the galvanized pipe to rotate, thereby ensuring the cleanliness of the cleaning. Then, after the pipeline is cleaned, the screw drive assembly 3 further drives the rotating clamping part 2 and the galvanized pipe to move, and moves the galvanized pipe into the drying chamber 14. Then, the drying assembly 5 dries the galvanized pipe. Finally, after the galvanized pipe is dried, the screw drive assembly 3 drives the pipeline to the initial position, and the galvanized pipe is unloaded and replaced by an external lifting device.

[0040] It should be noted that this utility model only protects the mechanical part, and the functions implemented by the software control part are not within the scope of protection of this utility model.

[0041] Of course, there may be other implementations of this utility model. Based on this implementation, other implementations obtained by those skilled in the art without any creative effort are all within the scope of protection of this utility model.

Claims

1. A surface treatment apparatus for galvanized pipe production, characterized in that, The device includes a machine body, screw drive assemblies disposed on both sides of the machine body, and a rotating clamping component disposed on the top of the screw drive assemblies and connected to the output end of the screw drive assemblies. A feed groove is provided at the front end of the machine body, and sliding grooves communicating with the machine body and cooperating with the rotating clamping component are provided on both sides of the machine body. A partition is provided inside the machine body, dividing the interior into a cleaning chamber and a drying chamber. A cleaning assembly for cleaning pipes is provided in the cleaning chamber, and a drying assembly for drying pipes is provided in the drying chamber. The rotating clamping component includes a base plate connected to the output end of the screw drive assemblies and a mounting base disposed on the top of the base plate and connected to the base plate via an adjustment assembly. A first motor is disposed on the mounting base, and the output end of the first motor is connected to a clamping end for clamping the pipes.

2. The surface treatment apparatus for galvanized pipe production according to claim 1, characterized in that, The clamping end includes an outer annular cover connected to the output end of the motor, and a circular plate disposed inside the outer annular cover. Elastic elements are disposed on the inner surface of the outer annular cover and the outer surface of the circular plate.

3. The surface treatment apparatus for galvanized pipe production according to claim 1, characterized in that, The adjustment assembly includes an adjustment groove on the base plate and an adjustment block disposed at the bottom of the mounting base and cooperating with the adjustment groove. A connecting plate is disposed at the middle of both sides of the mounting base, and a seat body is disposed on both sides of the mounting base. A pusher is disposed at the top of the seat body, and the output end of the pusher is connected to the connecting plate.

4. The surface treatment apparatus for galvanized pipe production according to claim 1, characterized in that, The lead screw drive assembly includes a frame connected to the machine body, a second motor disposed on one side of the frame, and a lead screw disposed in the frame and connected to the output end of the second motor. A sleeve connected to the base plate is fitted on the lead screw, and a groove for the sleeve to slide is provided on the top of the frame.

5. The surface treatment apparatus for galvanized pipe production according to claim 4, characterized in that, The top of the frame is provided with an auxiliary slide rail, and the bottom of the base plate and the seat are both provided with auxiliary grooves that cooperate with the auxiliary slide rail.

6. The surface treatment apparatus for galvanized pipe production according to claim 1, characterized in that, The cleaning assembly includes a storage box located on the top of the machine body and a first conveying pipe located inside the machine body and connected to the output end of the storage box. The bottom of the first conveying pipe is provided with a plurality of evenly distributed cleaning nozzles.

7. The surface treatment apparatus for galvanized pipe production according to claim 1, characterized in that, The drying assembly includes a second conveying pipe disposed above the interior of the machine body. The second conveying pipe is connected to an external heating element, and a plurality of evenly distributed drying nozzles are disposed at the bottom of the second conveying pipe.